RCf Company Profile
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Company Profile About R.C.F. Ltd. Rashtriya Chemicals and Fertilizers Limited, a Government undertaking is one of the largest integrated Fertilizer and Industrial chemicals complex in our country. It was incorporated on 6 th March 1978 on reorganization of the erstwhile Fertilizer Corp. of India (F.C.I. Ltd.) and National Fertilizer Ltd.(N.F.L. Ltd.). R.C.F. has always chosen the best available technology at the time of inception of every plant and followed it up with up gradation from time to time to improve energy efficiency and make the plants eco friendly. The first phase plants of Trombay unit, Ammonia, Urea, Complex fertilizer, Suphala(15:15:15), Sulfuric Acid and Nitric acid were commissioned in October November,1965 .In the second phase, Methanol Plant was put up in 1966 which was known as Trombay II diversification. This included addition of various chemical plants like ammonium Bicarbonate plant, Sodium Nitrate/ite Plant, Methylamines Plant, Concentrated Nitric Acid plant and Phosphoric acid plant. Further expansion in terms of Nitric Acid Plant, Complex Fertilizer Ammonium Nitrate Phosphate, additional Steam generation plants and a Water treatment Plant, Bagging Plant and an Effluent treatment plant was commissioned in 1979.This was termed as the Trombay IV expansion. In 1977 another expansion V was planned which had one Ammonia and one Urea Plant with Associated Gas Compressor, steam Generation, Water Treatment and Bagging Plant.This project was commissioned in 1981. R.C.F.’s Thal Plant is located about 100 kms from Mumbai. It boasts of the worlds largest Ammonia Plant in a single unit and also the Asia’s largest Urea plant.The Plant capacity for Urea is 1.5 million Tons per year. Spread over an area of 600 acres, it has an investment of 890 crores which amounts to investments of over 5000 crores as per
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Company Profile
Transcript of RCf Company Profile
Company Profile
About R.C.F. Ltd.
Rashtriya Chemicals and Fertilizers Limited, a Government undertaking is one of the largest integrated Fertilizer and Industrial chemicals complex in our country. It was incorporated on 6th March 1978 on reorganization of the erstwhile Fertilizer Corp. of India (F.C.I. Ltd.) and National Fertilizer Ltd.(N.F.L. Ltd.).R.C.F. has always chosen the best available technology at the time of inception of every plant and followed it up with up gradation from time to time to improve energy efficiency and make the plants eco friendly.
The first phase plants of Trombay unit, Ammonia, Urea, Complex fertilizer, Suphala(15:15:15), Sulfuric Acid and Nitric acid were commissioned in October November,1965 .In the second phase, Methanol Plant was put up in 1966 which was known as Trombay II diversification. This included addition of various chemical plants like ammonium Bicarbonate plant, Sodium Nitrate/ite Plant, Methylamines Plant, Concentrated Nitric Acid plant and Phosphoric acid plant. Further expansion in terms of Nitric Acid Plant, Complex Fertilizer Ammonium Nitrate Phosphate, additional Steam generation plants and a Water treatment Plant, Bagging Plant and an Effluent treatment plant was commissioned in 1979.This was termed as the Trombay IV expansion. In 1977 another expansion V was planned which had one Ammonia and one Urea Plant with Associated Gas Compressor, steam Generation, Water Treatment and Bagging Plant.This project was commissioned in 1981.
R.C.F.’s Thal Plant is located about 100 kms from Mumbai. It boasts of the worlds largest Ammonia Plant in a single unit and also the Asia’s largest Urea plant.The Plant capacity for Urea is 1.5 million Tons per year. Spread over an area of 600 acres, it has an investment of 890 crores which amounts to investments of over 5000 crores as per today’s valuation. The Thal Plant was started on 17th Oct 1984.
ISO Certification
ISO 9001:2000 ISO 14001:1996 OHSAS 18001
Thal Plant
R.C.F. THAL AT A GLANCE
LOCATION: 5 km away from Alibaug, Dist Raigad, Maharashtra.
ANNUAL PRODUTION CAPACITY Ammonia : 9,90,000 MT per year Urea : 17,07,750 MT per year Nitrogen :7,94,104 MT per year DMF : 2500 MT per year DMAC :5000 MT per year MAP total:11,400 MT per year CO :1200 Nm³ per hour Formic A :10000 MT per year
MAIN PLANTS
Plant Unit Capacity/unit
Ammonia 2 X 1550 tons per dayUrea 3 X 1725 tons per daySteam Generation Plant 3 X 275 tons per hourTurbo generator set 2 X 15 MWD.M.F 1 X 2500 tons per yearD.M.A.C. 1 X 5000 tons per yearM.A. old 1 X 5000 tons per yearM.A.new 1 X 6400 tons per yearCarbon Monoxide 1 X 1200Nm3 tons per hrFormic Acid 1 X 10000 tons per yearProduct Handling & Bagging Plant 6000 tons per daySilos For Urea storage 2 X 45000 MTTanks for Ammonia Storage Two Tanks 25000 MT TotalEffluent Treatment Plant 1500 m3 per hour max.
Other components of the plant include Administration Section. Pollution Monitoring and Control facilities Ammonia Dispatch facilities Agricultural Research center Industrial Chemicals dispatch center
Infrastructure Workshops Laboratories Townships Railway Sidings Water, Gas and Power Supply Lines
Utilities Requirements
Gas Requirements :Total 4.15 million mscd /day from GAIL Power requirement :25 MW from MSEB Water requirement :6 crore liters/day fro MIDC
Land required for setup: For Plants :820 acres For Townships:300 acres For railway sidings:250 acres
