RATHNA CEMENT PRE-FEASIBILITY REPORT ON...
Transcript of RATHNA CEMENT PRE-FEASIBILITY REPORT ON...
RATHNA CEMENT
PRE-FEASIBILITY REPORT
ON
ENVIRONMENTAL ASPECTS
OF
THE PROPOSED STANDALONE CEMENT GRINDING PLANT
AT
Survey No. 313/2B5, 313/2B6, 315/3A, 316/1B2,
316/1C1, 316/1C2, 316/1F1 & 316/1A1
Arugavoor Village, Cheyyar Taluk, Tiruvannamalai District, Tamilnadu State.
May 2016
Annexure-II, Prefeasibility Report
DPR, IG3 INFRA –TEXTILE SEZ 1
CONTENTS
1.0 EXECUTIVE SUMMARY 1
2.0 INTRODUCTION / BACKGROUND INFORMATION 3
3.0 ENVIRONMENTAL SETTINGS 4
4.0 PROJECT DESCRIPTION 7
5.0 RAW WATER REQUIREMENT 9
6.0 ENERGY CONSUMPTION 9
7.0 WASTE & WASTE MANAGEMENT 9
8.0 REHABILITATION AND RESETTLEMENT 11
9.0 PROJECT SCHEDULE & COST ESTIMATION 12
10.0 ANALYSIS OF PROPOSAL 12
LIST OF FIGURES
Fig. 1.0 INDEX MAP 6
Fig. 2.0 FMB SKETCH 7
Fig. 3.0 MANUFACTURING PROCESS 9
Fig. 4.0 WATER BALANCE 11
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1.0 EXECUTIVE SUMMARY
INTRODUCTION
Rathna cement proposes a Standalone cement grinding plant at an area of 2.092 ha at
Arugavoor Village, Cheyyar Taluk, Tiruvannamalai District. Tamil Nadu.
Project Location
Survey No. 313/2B5, 313/2B6, 315/3A, 316/1B2, 316/1C1, 316/1C2, 316/1F1 &
316/1A1 at Arugavoor Village, Cheyyar Taluk, Tiruvannamalai District, Tamilnadu State.
The geographical location the project site are
Point Coordinates
A 12042.279’ N
79030.464’ E
B 12042.224’ N
79030.621’ E
C 12042.137’ N
79030.621’ E
D 12042.255’ N
79030.464’ E
Project Proponent
M/s. Rathna Cement
Land Requirement
The area under the ownership is 2.092 ha
S.No Particulars Area
(%) Hectare Acres
1 Plant area 0.483 4829.4 23.09
2 Parking area 0.024 242.0 1.16
3 Greenbelt 1.000 10000.0 47.80
4 Weigh bridge 0.020 200.0 0.96
5 Road & Vacant area 0.565 5648.6 27.00
Total 2.092 20920.0 100.00
Production Capacity
The production capacity of the standalone cement grinding plant will be 500 TPD. The
production capacity will be implemented in three phases.
Phase I : 100 TPD
Phase II : 200 TPD
Phase III : 200 TPD
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Raw Material requirement
The main raw material requirement and mode of transportation for cement grinding
plant are clinker, gypsum and fly ash. The main raw material requirements are
Raw material
requirement
Quantity
(TPD) Location
Distance from
plant (km) Transportation mode
Clinker 180 Kamalapuram 271 Closed trucks by road
Gypsum 15 Chennai 115 Closed trucks by road Fly ash 105 Chennai 115 Closed trucks by road
Water requirement
The total water required for the proposed project is 5.0 KLD. The fresh water will be
sourced from Borewells. As it is a dry process, water will be consumed only for domestic and cooling operations
Waste water Generation
The sewage generated from proposed project of 0.8 KLD will be treated in proposed
Septic tank and soak pit.
Solid Waste Generated
No waste is generated either in the plant or in pollution control facilities. Dust collected
from air pollution control equipment will be 100% recycled in process and there no solid
waste generation in cement grinding plant. Municipal solid waste generation of about
0.40 MT/day will be collected, segregated into biodegradable solid waste (0.24 MT/day)
and non-biodegradable (0.16 MT/day) and handed over to civic bodies.
Man Power
About 40 employees will be employed in the SEZ.
Project Cost
The total project cost for proposed project is 300 Lakhs.
Pollution Control Cost
The total pollution control cost is 31.0 Lakhs.
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2.0 INTRODUCTION / BACKGROUND INFORMATION
ABOUT PROJECT PROPONENT
Rathna Cement
THE PROPOSED PROJECT
Survey No. 313/2B5, 313/2B6, 315/3A, 316/1B2, 316/1C1, 316/1C2, 316/1F1 &
316/1A1 at Arugavoor Village, Cheyyar Taluk, Tiruvannamalai District, Tamilnadu State.
NEED FOR THE PROJECT
The proposed project is a standalone cement grinding unit. The proposed plant is to be
developed in 2.092 ha area in keeping with the need to produce cement to meet the
market demand.
WORK FORCE
There will be direct employment for 25 people and indirect employment opportunities for
50 people. Hence, there will be positive impacts on economic and social status of the
local people.
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3.0 ENVIRONMENTAL SETTINGS
The environmental setting of the project location is given below.
Sr.
No. Particulars Details
1 Site-coordinates Point Latitude Longitude
A 12o42.279 N 79o30.464 E
B 12o42.224 N 79o30.621 E
C 12o42.137 N 79o30.621 E
D 12o42.255 N 79o30.464 E
2 Elevation 115 m AMSL
3 Climatic conditions (IMD,
Vellore)
Annual Max. Temp: 350C
Annual Min. Temp: 140C
Annual Total Rainfall: 5.0-mm
5 Land use Industrial land
6 Nearest highway SH–5, Arcot-Tindivanam Road (1.8 km, East)
7 Nearest railway station Kancheepuram R.S. (26.4 km, NE)
8 Nearest airport Vellore Airport (53 km, SSE)
9 Nearest habitations Sengathankundil (0.5, WNW)
Pappanthangal (1.1 km, NE)
10 Densely populated area Cheyyar (5.5 km, SE)
11 Interstate Boundary Not applicable
11 Inland water bodies Cheyyar River (3.5 km, South)
12 Ecologically sensitive zones
like Wild Life Sanctuaries,
National Parks and
biospheres
Nil within 10 km radius
13 Defense establishments None within 10 km radius
14 Socio-economic factors No Resettlement and Rehabilitation issues
15 Seismicity zone Zone-III as per IS: 1893 (Part-1) 2002
16 Nearest sea Port Kochi, Kerala
17 Reserve forests Moranam Reserve Forest (3.8 km, NW)
Nambedu Reserve Forest (13.0 km, SW)
18 Historical / archaeological
places
Nil within 10 km radius
19 Bird migratory routes Nil within 10 km radius
20 Nearby Industries -
The geographical location of the project site is as shown in Fig.1.0 – Index Map
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Fig. 1.Index Map
Project Site
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Fig. 2.0 FMB Sketch
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Process Description
The proposed cement grinding plant of 0.15 MTPA capacity will be produce
Portland pozolona cement by using clinker, fly ash and gypsum. The project
emphasizes on start of art technology with environmental friendly plant concept.
The process selected for the grinding system is the art high pressure roller press
with single chamber ball mill technology.
Clinker stock pile
Clinker from stock pile will be fed into cement mill by conveyer belt
Mill feeding hoppers
Provided with 3 hoppers each one for clinker, fly ash and gypsum. Weight feeders
are installed in outlet of all the hoppers and the same is discharging to belt
conveyer which feeds raw materials into cement mill
Cement Mill
The clinker, fly ash and gypsum is ground in the cement mill to produce cement
Cement Silo
The packaging plant will be located separately. The proposed silo will be a flat
bottom with two outlets feeding into the junction box. The junction box will have
two outlets to feed bucket elevator
Packaging plant
The separated cement is transferred via air slides and elevated by bucket
elevators to feed the storage silos. The cement is then packed in electronic rotary
packers in dust free environment and is loaded to trucks by mechanical loaders.
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Fig. 3.0 Manufacturing Process
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5.0 WATER REQUIREMENT
The one time water required for the proposed standalone cement grinding plant is
5.0 KLD. The water will be sourced from borewells.
Sr. No Description Requirement in KLD
1 Domestic 1.0
2 Dust suppression 1.5
3 Greenbelt 2.5
Total 5.0
6.0 ENERGY CONSUMPTION
The power required for the proposed cement grinding plant is 112 KW which will
be sourced from TANGEDCO. During power failure, DG set of 125 KVA is used as
a back-up facility.
7.0 WASTE & WASTE MANAGEMENT
7.1 Air Pollution
2 stacks for ball mills & DG sets will be provided with stack height of adequate
height above for wider dispersion of pollutants
7.2 WASTEWATER MANAGEMENT
Sr.
No Description
Raw water
requirement in
KLD
Wastewater
generation in
KLD
Treatment
1 Domestic 1.0 0.8 Septic tank &
soak pit
2 Dust suppression 1.5 - -
3 Greenbelt 2.5 - -
Total 5.0 0.8
The process is a dry process. The wastewater generated from toilets will be
treated in septic tank with soak pit.
7.3 SOLID WASTE MANAGEMENT
Non-hazardous waste
The solid wastes such as dust generated from process shall be collected from the
air pollution control measures shall be 100% recycled & reused within the
process. Domestic solid waste generated in the plant shall be duly collected,
segregated and given to civic bodies
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All values are in KLD
Fig. 4.0 Water Balance
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The quantity of waste generated is as follows
Sr.
No
Description of solid waste Quantity Treatment &
disposal
Hazardous wastes
1 Waste oil 10 L/annum Given to authorized
recyclers
Non-hazardous wastes
2 Domestic waste
i) Biodegradable
ii) Non-biodegradable
0.40 MT/day
0.27 MT/day
0.18 MT/day
Given to civic bodies
Hazardous waste
The used oils of quantity 10L/annum shall be given to authorized recyclers
8.0 REHABILITATION AND RESETTLEMENT
The proposed project site is away from settlements hence there are no R & R
issues.
9.0 PROJECT COST ESTIMATION
The construction of proposed standalone cement grinding plant will be carried out
after obtaining EC. The total project cost will be Rs.300 lakhs, which is inclusive
of pollution control activities.
10.0 ANALYSIS OF PROPOSAL
There will be direct employment for 25 people and indirect employment
opportunities for 50 hence, there will be positive impacts on economic and social
status of the local people.