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Transcript of Rakesh Bhargva Green Approach to Climate Change Shree Cement Ltd Beawar
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is Profitable
R. BhargavaChief climate officer
S hree C ement Limited,
Beawar, (Raj.) India
SMS Convention Centre, Jaipur 4th June 2010
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Shree Profile
Indias Response to Climate Change
Indian Industrys Response
Shree Cement Approach
Further needs to mitigate CO2 Emissions
Presentation Sequence
Conclusion
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A Snap Shot
Shree Profile
Among the Top Five Cement
Groups in India.
One of the Highest Operating
Profit Margin.
Turnover- Rs. 3632 Cr.
Largest Cement Player of North
India.
Operating at Beawar, Ras &
Khushkhera, Suratgarh & Roorkee.
Entered into Merchant power
business.
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Rising Trend
3.24.9
6.3
9.1
12
0
2
4
6
8
10
12
14
2005-06 2006-07 2007-08 2008-09 2009-10
Years
Mln
tonnes
Shree Profile
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Shree Power Gen Capacity (MW)
4565
102
119
260
Rising Trend
Shree Profile
Addressing Power Shortage
in the Country
India Facing acute shortage
of power Requires Large Power
Capacity for growth
Rapidly Augmenting Power Capacity
Green Power Capacity - 46 MW from Waste Heat of Cement Plant
Total Capacity GPP + Thermal to go up from 119 MW (Mar09) to 560 MW
(Mar12)
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Achievements
A GREAT FI N I S H. EVERY TI M E
Appointed Leader of Cement Sector Task Force for the 6th
consecutive year by Bureau of Energy Efficiency, Ministry of
Power, Government of India.
Highest 4 star rating for 8th consecutive year under cement
industry International Benchmarking by whitehopleman U.K.
One of the lowest Power & Fuel Consumption in the industry.
Recognized R&D Center by Govt. of India.
Shree Profile
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First company in the World to use innovative techniques to utilize
100% petcoke in its operations.
First Cement company of the World to fetch Certified EmissionReductions (CERs) on its Clean Development Mechanism
project Optimal Utilization of Clinker.
First Indian cement company to issue Corporate
Sustainability Report following the highest level A
+ for reporting triple bottom line performance.
Proactive Actions
Shree Profile
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Fastest Project Execution CompanyFastest Project Execution Company
Proactive Actions
Shree Profile
First Cement plant o
1 MTPA capacity
commissioned in world
record time of 367
days.
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Management Systems
MANAGEMENT
SYSTEMS
ISO-14001 Environmental Management System
OHSAS-18001 Occupational Health & Safety
SA- 8000 Social Accountability
ISO-9001 Quality Management
BS-EN 16001 Energy Management System
First Process & Cement manufacturing Industry in World to be awarded an
Energy Management System Certification by British Standard Institute UK.
Shree Profile
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Corporate Policies
Energy : Continuous reduction in GHG emission
Environment : Better Climate & Conservation of resources
Water : Conservation of water and water harvestingCSR Policy : Concern for Corporate Sustainability
Quality : Leading to Consistent Improvement
Health & Safety : Zero Accident status
Human Resource : Empowering people
IT : ERP driven processesHIV/AIDS : Concern for Stake holders
SA 8000 Policy : Concern for Stake holders
A focused policy driven company for proper and systematic workingthrough following policies.
Clean and Green is Profitable
Shree Profile
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In addition to environment impact Climate Change has direct/indirect impact on almost all key sectors & has direct bearing
on economic growth.
Climate Change also has linkages with security issues i.e.
regional political tensions & conflicts.
Presently overdependence on fossil fuel resources (the most
important source of GHGs) gives rise to energy vulnerability,
resulting in a concern for energy security worldwide.
Climate Change
Economy & Security Impacts
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As developing country, India does not have any binding
emission reduction targets.
India is an active participant in the climate change negotiations
Signed the United Nations Framework Convention for ClimateChange (UNFCCC)
Ratified Kyoto Protocol on August 26,2002.
The country is the second largest supplier of carbon credits
under the Kyoto Protocols CDM.
Indias Response
Commitment
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Indias response to climate change is broad-based, enabling thecountry to move towards a low-emission growth trajectory.
India is emerging as the global hub for further energy efficiency
in industry, buildings, residential and commercial sectors.
India is playing a key role in the identification, development and
utilization of new and renewable energy sources.
Indian Government has taken a stand that developmental
issues and concerns should be integrated into climate change
framework, if the issues are to be effectively addressedContd..
Indias Response
Race towards Low Carbon Economy
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Policies and Programmes
The Ministry of Environment & Forest is the nodal ministry for
all environment related policies and programmes .
India has a wide gamut of policies and programmes towards
addressing climate change issues
Improvement of urban air quality.
Enhanced forestation.
Promotion of renewable energy technologies.
Energy efficiency.
Regulatory Framework Addressing Climate Change
Contd.
Indias Response
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In late June 2008, India unveiled its first NAPCC.
The plan which runs through 2017, outlines existing and future
policies & programs addressing climate.
It has following eight core national missions
Solar Energy
Enhanced Energy Efficiency
Sustainable Habitat
Conserving Water
National Action Plan for Climate Change (NAPCC)
Sustaining the Himalayan Ecosystem
Creating a Green India
Sustainable Agriculture
Establishing a Strategic KnowledgePlatform for Climate Change.
NAPCC offers Tax Incentives to encourage industrial energy
efficiency, including differential rates for energy efficient appliances.
Policies and Programmes
Indias Response
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China38%
India
23%
Brazil
8%
Mexico
5%
Malasia
4%
Indonesia
2%
Philippines
2%Others
18%
Registered CDM Projects (as on 25 May 2010)
Source: unfccc.int
Indias Response
CDM Contribution
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Organizations formulating climate change strategies must.
Climate Change & Industries
Business Response
Understand their Issues
Minimise their Risks
Maximize their opportunities
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Improved Energy Efficiency
Cost Saving
Enhanced Reputation & Leadership
Reduced Risks from Legislation
Competitive Advantage
Avoid Costs of Physical Risk & Stranded Assets
Climate Change & Industries
Why Industry should response to Climate Change
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Standards and Labelling Programme for Appliances
Energy Conservation for Building Code
Energy Audits of Large Industrial Consumers
Voluntary Disclosure of GHG Emissions by Indian Companies.
Active Participation in the CDM Process
Systems Adopted
Indian Industrys Response
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Eco-Consciousness
Clean and Green is Profitable
Shree Cement Approach
A focused Strategy for Climate Security
Promote Energy
Conservation
Produce Green Cement
Use of Alternatives
Greening the Surrounding
Efforts for Better Environment
Low Carbon Economy
Install Green Power Plants
Front-runner in CDM
Thrust on Renewable
Water Management Practices
Zero Disposal on Land Practice
Promote Green Drive
Create Awareness among Future generation
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Information Sharing
Shree Cement Approach
First Indian Cement Company to join Cement Sustainability Initiatives of WBCSD
Climate Protection
Fuels and Raw Materials Use
Employee Health and Safety
Emission Reduction
Local Impacts on Land and Communities
Communication and Progress Reporting
Concrete Recycling
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Member of Cement Sector Task Force of APP-7, formed by Govt. of India,
USA, China, Japan, Korea, Canada and Australia
Global Reporting Initiative for improving sharing of information on
Environment and Social issues
Endorsed the global round table Joint Statement on
climate change to discuss issues for shaping public policy
on climate change.
Shree Cement Approach
Information Sharing
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Judicious use is the wise use
Shree Cement Approach
Information Sharing
Sh C A h
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Identification of Energy conservation
areas in the plant.
Prioritization of identified energy
conservation areas.
Finding out of technical feasibility
including, market availability and
cost benefit analysis.
Renewable energy identificationBenefits :
Implementation of Energy Monitoring
Plan and energy analysis.
Cost benefits.
BS-EN 16001
Development Without Destruction
Energy Management
Shree Cement Approach
Sh C A h
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Energy Management
Awareness programme
Training
Brain Storming
Suggestion Scheme
Idea/information
sharing with other
industries/manufacturers
Monitoring
Daily:
-Equipment wise , Section wise& Unit wise
specific power consumption
Monthly:-Performance review comparison with
target/Benchmark.
-Trend analysis
-ENCON scheme review
Action Plan &Target Setting
Survey/Audits
Energy monitoring & management system
Shree Cement Approach
Sh C A h
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Efforts Power Saving(MW/ Annum) CO2 Saving(Ton/ Annum)
Installed air dryer and controller in the
compressor Unit-III156 203
Replaced roller table liner in Coal Mill II
with new one 897 1166
Installed VFD in 6 Dust collectors at
Packing Plant811 1054
Replaced old motors with energy
efficient motors in Kiln I772 1004
Optimized Belt Conveyor speed &
capacity utilization, in Reclaimer I296 385
Installation of High Efficiency Fan in
main ESP Fan in Kiln II359 466
Judicious use is the wise use
A Few EffortsEnergy Management
Shree Cement Approach
Sh C A h
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Power Consumption & CO2
Reduction
Judicious use is the wise use
79
7675
72
74
76
78
80
07-08 08-09 09-10KWh/TonofCement
Power Consumption
Energy Management
Shree Cement Approach
Sh C A h
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Give a hoot, please, don't pollute!
Waste Management
Shree Cement Approach
Commissioning of 46 MW Green
Power plant.
Utilizes waste heat emitted from
cement manufacturing process
349916 tons/ annum CO2 emission
reductions
Largest Green Power capacity in World Cement
Industry except China
Green Power Plants
Sh C t A h
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Use of 100% Petcoke, a waste from Oil
Refineries, thereby conserving Fossil Fuels.
Maximized use of slag, a
waste from smelting plant,
thereby conserving iron ore.
Developing new environment friendly alternative
raw materials & conserving natural resources.
There is cash in the trash...
Use of Alternatives
Started manufacturing
synthetic gypsum to replace
mineral gypsum (FIRST
TIME IN INDIA)
Shree Cement Approach
Waste Management
Sh C t A h
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Alternatives Percentage
43 MW Green Power Plant
(WHR based)49.5 % of total power used
Fly ash 30 32 % replacement of clinker
Petcoke 100 % replacement of coal
Slag from Smelter 2.4 % of Raw Material
Shree Cement ApproachUse of AlternativesWaste Management
Sh C t A h
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Front-runner in CDM
Optimal Utilization of Clinker registered by UNFCCC as first of its kind
project in World Cement Industry
Issued Certified Emission Reduction Units for first time for this
category of projects in World Cement Industry
Issued 4.5 Lac Certified Emission Reduction Units
Registration of Green Power Projects as
CDM Project in pipeline
When We Put the Environment First, Development Will Last
Shree Cement Approach
Sh C t A h
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Installed Solar Lights
and Heaters in Colony
LED based lights in
plant
Development Without Destruction
Thrust on Renewable
Shree Cement Approach
Sh C t A h
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Environment Management
Developed 35% of plant area as Green Belt.
66.52 hectare reclaimed and planted 84866 saplings. No abandoned area in mines.
36729 Tons of CO2 has been sequestered.
When We Put the Environment First, Development Will Last Cont
Shree Cement Approach
Greening the Surrounding
Shree Cement Approach
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Cont
Replaced conventional
Cooling System with Air
Cooled Fluid System.
RechargingRecyclingConservation
Installed WHRB, resulting inwater saving of 720 KLD in
GCT
Use of additives to check the
high rate of evaporation
Installed of 2nd R.O.
System at power plant.
Installed STP for treatment
of domestic waste of colony.
Treated water is reused in
irrigation, quenching & for
water spray.
Constructed various Rain Water
Harvesting Structures like Check Dams,
Open & Injection well. Developed
water harvesting in abandoned mines.
Adopted Roof Rain Water Harvesting
System.
Assist Govt. for rejuvenation of local
Water Bodies
Recycle it all--no matter how small!
Water Practices
Shree Cement Approach
Environment Management
Shree Cement Approach
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Environment Management
Cont
Covered unloading
hoppers with atomized
water spray system
Rock Breakers to
suppress fly rocks,
vibration and dust
generation
Covered Storage andBelt Transportation
System.
All connecting roads
& truck parking areas
are concreted
In addition at Mines we use Road Compactor to reduce fugitive emissions, which is rare.
When We Put the Environment First, Development Will Last
Shree Cement Approach
Fugitive Control
Shree Cement Approach
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First Indian Cement Company to publish Corporate SustainabilityReport according to GRI guideline.
Our Earth - Our Future - Just Save It
Shree CSR Promoting Transparency
Shree Cement Approach
Shree Cement Approach
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Involving the children & women forcein campaigning for Environment
protection through
Poster Competitions
Essay Competitions
Speech Competitions
Apart from these we organize rallies &
meeting to spread awareness in the
community.
HR Management
Shree Cement ApproachInvolve People
Shree Cement Approach
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Celebration of Earth Day to create awareness forGlobal Warming among people.
Earth Hour Celebration (27th March 2010): Shree
Youth club took an initiative to celebrate Earth
Hour. A rally was organized with campaign to
switch off the lights for one hour.
Shree Cement Approach
The World Environment day (5th June,2009):
Agenda was to give a human face to environmental
issues.
HR Management Involve People
Shree Cement Approach
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Cultivation of micro algae for 5% replacement of
petcoke.
Installation of 100 MW Solar Power Plant.
LED and Solar power for lighting.
Installation of Flue Gas Desulphurization Unit at
Power Plant.
Adoption of Powitech Process Optimization with
Intelligent Technologies.
Future focus, bright future
Futuristic Approach to Mitigate CO2 Emissions
Shree Cement Approach
Shree Cement Approach
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Shrees Initiative to Construct Green Buildings
InallupcomingbuildingsatShree,
theconceptofgre
enbuildingisbeing
incorporated.
Thisconceptwillred
ucetheoverall
impactofthebuilten
vironmenton
humanhealthandthenatu
ral
environmentby:
Efficientlyusingener
gy,water,and
otherresources
Protectingoccupant
healthand
improvingemp
loyeeproductivity
Reducingwaste,pollutionand
environmentaldegrad
ation.
Shree Cement Approach
All above initiative are business initiatives and Contributing to Low Carbon Economy
which leads us towards Total Prosperity & Climate Security
Further needs to Mitigate CO Emissions
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Further needs to Mitigate CO2 Emissions
Development for the 21st Century
Goal Near- term Mid- term Long- term
Energy end-use
and infrastructure
High efficiency appliances
High efficiency boiler &
combustion systems
Fuel cell vehicles & H2
fuels Energy storage for load
leveling
Integration of industrial
heat, power, process etc.
Superconducting
transmission &
equipment
Energy Supply Cost competitive solar PVAdvance fission reactor
and fuel cycle technology
H2 Co-production from
Coal/Biomass
Widespread renewable
energy
Bio-inspired energy &
fuels
Capture Storage
and Sequestration
Oxy fuel Combustion
Post combustion capture
CO2 transport
infrastructure
Track record of
successful CO2 storage
experience
Other Gases Methane to marketPrecision Agriculture
Advance landfill gasutilization
Substitute for SF6
Integrated wastemanagement system
Zero emission
agriculture
Measure and
Monitor
Low cost sensors and
communications
Direct measurement to
replace proxies &
estimators
Fully operational
integrated MM system
architecture
Conclusion
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Developing regional greenhouse gas inventories by
GHG Accounting
Mass awareness ( capacity Buildings at Various levels)
Information concerning production output
Emissions within the industry
Identify Carbon footprint of organizations activities ,product and services.
Set benchmarks based on national consensus according to the carbon
footprint of different organizations.
Contd..
Conclusion
Conclusion
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Disseminate technical knowledge and transfer know how on recent
technologies .
Promote the use of carbon neutral alternative fuels and raw materials
Promote cogeneration from waste heat.
Increase Participation of developing country by
Encouraging voluntary action
Framing policies and framework for mitigation.
Contd..
Conclusion
Conclusion
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Carrying out Energy Efficiency measures and adopting renewable energy
technologies
Transparency of market mechanism
Streamlining CDM approval process.
Ensuring continuity of CDM beyond 2012.
Emphasis on role of developed countries, financial institutions and
international bodies
Funding research on clean technology as well as renewable energy projects.
Establishing network of R&D institutes
Aiding transfer of environmentally clean technology.
Conclusion
Recognitions
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Energy Efficiency
Award - Awarded by CII
Excellent WaterEfficient Unit Awardedby CII
Energy Conservation
Award - First prize forEnergy Conservation byBureau of Energy
Efficiency.
National Safety AwardAwarded by Honble President of
India, Smt. Pratibha Patil.
Quality Excellence Award By National Council for Cement& Building Material
Golden PeacockAward-2009 For climatesecurity
Sustainability AwardCommendation Certificatefor Strong Commitment forSustainability by CII
EDGE Award 2009-Awarded by NetworkComputing Magazine for
"Top IT Implementations inIndia"
Recognitions
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Visit us at: www.shreecementltd.com
Contact us at:[email protected]
No one can winthe battle against
climate change
acting alone.Collective action is
not an option but
an imperative.
Thanks
http://www.shreecementltd.com/mailto:[email protected]:[email protected]://www.shreecementltd.com/