Radial piston hydraulic motor with a fixed...

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1/36 Information on available spare parts: www.boschrexroth.com/spc Radial piston hydraulic motor with a fixed displacement Types MR, MRE Nominal sizes 33 to 8200 Maximum operating pressure up to 300 bar Swept volume up to 8226 cm 3 Torques up to 32.000 Nm RE 15228/08.08 Replaces: 10.02 Overview of contents Features – Closely spaced swept volumes – Very high starting torque – High efficiency, high continuous power – Smooth rotation even at lowest speeds – High temperature shock resistance – Reversable – Highly suitable for closed loop control applications – Suitable for use with fire-resistant and bio-degradable fluids – Roller bearings for an extremely long service life – Very low operating noise – Versions with: • Sensor shaft • Incremental transducer • Brake Contents Page Ordering details 2 Section, function, symbols 3 Features, general technical data 4 Technical data 5, 6 Housing flushing 7 Pressure fluid technical data 8 Characteristic curves: Torque, power, efficiency 9 to 19 Off-load pressure 20, 21 Boost pressure 21, 22 Bearing service life 23 Unit dimensions: MR and MRE 24, 25 Unit dimensions: Shaft end 26, 27 Unit dimensions: Shaft loading 28 Holding brake: technical data, ordering details 29 Holding brake: unit dimensions 30 Shaft for speed sensing 31 Incremental transducer 32, 33 Coupling, adaptor, connection flanges 34, 35 Assembly and commissioning guidelines 36 H5619

Transcript of Radial piston hydraulic motor with a fixed...

1/36

Information on available spare parts: www.boschrexroth.com/spc

Radial piston hydraulic motor with a fixed displacement

Types MR, MRE

Nominal sizes 33 to 8200Maximum operating pressure up to 300 barSwept volume up to 8226 cm3

Torques up to 32.000 Nm

RE 15228/08.08Replaces: 10.02

Overview of contents Features

– Closely spaced swept volumes– Very high starting torque– High efficiency, high continuous power– Smooth rotation even at lowest speeds– High temperature shock resistance– Reversable– Highly suitable for closed loop control applications– Suitable for use with fire-resistant and

bio-degradable fluids– Roller bearings for an extremely long service life– Very low operating noise– Versions with: •Sensorshaft •Incrementaltransducer •Brake

Contents PageOrdering details 2Section, function, symbols 3Features, general technical data 4Technical data 5, 6Housing flushing 7Pressure fluid technical data 8Characteristic curves: Torque, power, efficiency 9 to 19Off-load pressure 20, 21Boostpressure 21,22Bearingservicelife 23Unit dimensions: MR and MRE 24, 25Unit dimensions: Shaft end 26, 27Unit dimensions: Shaft loading 28Holding brake: technical data, ordering details 29Holding brake: unit dimensions 30Shaft for speed sensing 31Incremental transducer 32, 33Coupling, adaptor, connection flanges 34, 35Assembly and commissioning guidelines 36

H5619

FeaturesOrdering detailsSection, functionSymbolsMR and MRE supplementary featuresTechnical dataTechnical data Technical data Flushing of housingPressure fluid technical dataCharacteristic curves Characteristic curves Characteristic curves Characteristic curves Characteristic curves Characteristic curves Characteristic curves Characteristic curves Characteristic curves Characteristic curves Characteristic curves Characteristic curves Characteristic curves Characteristic curvesBearingservicelifeUnit dimensions: MR and MRE Unit dimensions: MR and MRE Unit dimensions: shaft variations MR and MRE Unit dimensions: shaft variations MR and MRE Shaft loadingHolding brake: technical data, ordering detailsOrdering detailsHolding brake: unit dimensions Sensor shaft for speed sensing – connections Incremental transducer - introductionUnit dimensions Incremental transducer - connection circuitTechnical dataAccessories Accessories Assembly and commissioning guidelines

2/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Ordering details

Motor type MR (standard 250 bar continuous) = MR MRE (expanded 210 bar continuous) = MRESwept volume NS BSMotor type MR32.1 cm3 – NS33 – A = 33A56.4 cm3 – NS57 – A = 57A72.6 cm3 – NS73 – B = 73B92.6 cm3 – NS93 – B = 93B109.0 cm3 – NS110 – B = 110B124.7 cm3 – NS125 – C = 125C159.7 cm3 – NS160 – C = 160C191.6 cm3 – NS190 – C = 190C250.9 cm3 – NS250 – D = 250D304.1 cm3 – NS300 – D = 300D349.5 cm3 – NS350 – E = 350E451.6 cm3 – NS450 – E = 450E607.9 cm3 – NS600 – F = 600F706.9 cm3 – NS700 – F = 700F1125.8 cm3 – NS1100 – G = 1100G1598.4 cm3 – NS1600 – H = 1600H1809.6 cm3 – NS1800 – H = 1800H2393.0 cm3 – NS2400 – I = 2400I2792.0 cm3 – NS2800 – I = 2800I3636.8 cm3 – NS3600 – L = 3600L4502.7 cm3 – NS4500 – L = 4500L6460.5 cm3 – NS6500 – M = 6500M6967.2 cm3 – NS7000 – M = 7000MMotor type MRE332.4 cm3 – NS330 – D = 330D497.9 cm3 – NS500 – E = 500E804.2 cm3 – NS800 – F = 800F1369.5 cm3 – NS1400 – G = 1400G2091.2 cm3 – NS2100 – H = 2100H3103.7 cm3 – NS3100 – I = 3100I5401.2 cm3 – NS5400 – L = 5400L8226.4 cm3 – NS8200 – M = 8200M

Shaft end Splined shaft to DIN ISO 14 = N1 Splined shaft to DIN 5480 = D1Cylindrical shaft with key = P1Hollow shaft, internal spline to DIN 5480 = F1

Further details in clear textControl

N = Standardclockwise rotation, inlet in A

anti-clockwiserotation,inletinBS = Control rotated

clockwiserotation,inletinB anti-clockwise rotation, inlet in A

Connection flange N1 = Without connection flange C1 = Pipe threadS1 = SAE standard pressure range metricT1 = SAE standard pressure range UNC

SealsN1 = NBRsealssuitablefor

HLP mineral oil to DIN 51524 part 2 V1 = FKM seals F1 = Shaft seal ring for max. 15 bar housing

pressure,NBRsealsU1 = Without shaft seal ring for mounting

thebrake,NBRsealsSpeed sensor

(2nd shaft end) see page 31 N1 = Without speed sensor Q1 = Cylindrical shaft Ø 8 mmM1 = Mono directional incremental transducerB1 = Bi-directionalincrementaltransducer

*

Ordering example:MR 300D-D1N1N1C1N

For brake ordering details see page 29

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 3/36

Section, function

The MR and MRE hydraulic motors are externally pressurised radial piston motors with a fixed swept volume.

DesignThe main components are housing (1), eccentric shaft (2), cover (3), control housing (4), roller bearing (5), cylinder (6), piston (7) and control (8.1; 8.2; 8.3).

Inlet and return of operating fluidThe operating fluid is fed to and returned from the motor via portsAorB.Thecylinderchambers(E)arefilledordrainedvia the control and the channels (D) in the housing (1).

Rotary group, torque generationThe cylinders and the pistons support themselves on the spherical areas of the eccentric shaft and the cover. It is the-reby possible for the piston and cylinder to align themselves, free from side forces, as the shaft rotates, together with hyd-rostatic unloading of the pistons and cylinders results in fric-tion being minimised and very high efficiencies are achieved.

A B

2 E 3 D 9 1 4 7 6 F (1)

8.38.28.1C5

Symbols

B

A

B

A

Z

With holding brake

The pressure in the cylinder chambers (E) acts directly on the excentric shaft. Of the 5 cylinders 2 or 3 are respectively connected with the supply or return sides.

ControlThe control consists of the control plate (8.1) and the distri-butor valve (8.2). Whilst the control plate is fixed to the hou-sing with pins, the distributor valve rotates at the same speed as the eccentric shaft. Drillings in the distributor valve form the connection to the control plate and to the piston cham-bers. The reaction ring (8.3) acts together with the compres-sion spring and the system pressure and effectively compen-sates for play. This results in a very high temperature shock resistance and constant performance values during the entire service life.

LeakagesThe low leakage within the housing F (1) which occurs at the piston and the control must be returned via the leakage port (C).

4/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

General – MR; MREModel Radial piston motor, externally pressurised, constant

Type MR; MRE

Mounting style Flange mounting

Connection type Connection flange

Installation Optional (take the installation guidelines on page 36 into account)

Bearingservicelife,shaftloadability See pages 23 and 28

Direction of rotation Clockwise/anti-clockwise - reversible

Pressure fluid HLPmineraloiltoDIN51524part2;HFBandHFC as well as bio-degradable fluids on request; with phosphate ester (HFD), FKM seals are necessary

Pressure fluid temperature range °C –30 to +80

Viscosity range mm2/s 18 to 1000, recommended operating range 30 to 50 in motor housing, must be adhered to with high constant powers

Cleanliness class to ISO codes Maximum permissible pressure fluid degree of contamination is to ISO 4406 class19/16/13

MR and MRE supplementary features

Features:• Lineconnectionsviaadaptorplates,

SAE flanges or pipe thread• Splinedshaftorparallelshaftwithkey• Hollowshaft• Shaftforspeedsensing• Versionwithbuilt-onholdingbrake• Accessoriesforspeedand

positioning closed loop control circuits

Nominal sizes

Motor type MR 33, 57, 73, 93, 110, 125, 160, 190, 250, 300, 350, 450, 600, 700, 1100, 1600, 1800, 2400, 2800, 3600, 4500, 6500, 7000

Motor type MRE 330, 500, 800, 1400, 2100, 3100, 5400, 8200

Motor type Constant pressure in bar

Intermittent pressure in bar

Peak pressure in bar

Drive speed rangein min-1

MR 250 300 420 0.5 to 800MRE 210 250 350 0.5 to 600

Technical data (for applications outside these parameters, please consult us!)

A B

General performance data

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 5/36

Technical data (for applications outside these parameters, please consult us!)

Nominal size MR NS 250 300 350 450 600 700 1100 1600Swept volume V cm3 250.9 304.1 349.5 451.6 607.9 706.9 1125.8 1598.4Moment of inertia J kg cm2 60.8 65.43 225.9 229.3 265.07 358.4 451.5 666.43Specific torque Nm/bar 4.00 4.80 5.57 7.20 9.70 11.26 17.93 25.40Min. starting torque/theo. torque % 90 90 90 90 90 90 91 90Max. input pressure Continuous p bar 250

Intermittent p bar 300Peak value p bar 420

Max.summatedpressureinportsA+B p bar 400Max. leakage pressure p bar 5 (15 bar with version ...F...), also see page 8Speed range n min-1 1-800 1-750 1-640 1-600 1-520 1-500 0.5-330 0.5-260Max. continuous power

Without flushing P kW 32 35 41 46 56 65 77 96

With flushing P kW 48 53 62 75 84 97 119 144Weight m kg 50 50 77 77 97 97 140 209

All technical data at ν = 36 mm2/s; ϑ = 45 °C; poutlet = zero pressure

Nominal size MR NS 33 57 73 93 110 125 160 190Swept volume V cm3 32.1 56.4 72.6 92.6 109.0 124.7 159.7 191.6Moment of inertia J kg cm2 4.32 4.76 14.03 15.11 16.19 56.88 57.5 58.2Specific torque Nm/bar 0.50 0.9 1.2 1.5 1.7 2.0 2.54 3.05Min. starting torque/theo. torque % 90 90 90 90 90 90 90 90Max. input pressure Continuous p bar 250

Intermittent p bar 300Peak value p bar 420

Max.summatedpressureinportsA+B p bar 400Max. leakage pressure p bar 5 (15 bar with version ...F...), also see page 8Speed range n min-1 1-1400 1-1300 1-1200 1-1150 1-1100 1-900 1-900 1-850Max. continuous power Without flushing P kW 6.6 11 15 17 18 17 20 24

With flushing P kW 10 17 20 25 28 25 30 36Weight m kg 30 30 38 38 38 46 46 46

Nominal size MR NS 1800 2400 2800 3600 4500 6500 7000Swept volume V cm3 1809.6 2393.1 2792.0 3636.8 4502.7 6460.5 6967.2Moment of inertia J kg cm2 854.1 2835.4 2975.7 4851.4 5015.1 11376.6 11376.6Specific torque Nm/bar 28.82 38.11 44.50 57.91 57.90 103.57 111.39Min. starting torque/theo. torque % 90 90 90 90 91 91 91Max. input pressure Continuous p bar 250

Intermittent p bar 300Peak value p bar 420

Max.summatedpressureinportsA+B p bar 400Max. leakage pressure p bar 5 (15 bar with version ...F...), also see page 8Speed range Without flushing n min-1 0.5-250 0.5-220 0.5-215 0.5-150 0.5-130 0.5-110 0.5-100

With flushing n min-1 0.5-250 0.5-220 0.5-215 0.5-180 0.5-170 0.5-130 0.5-130Max. continuous power

Without flushing P kW 103 120 127 123 140 165 170With flushing P kW 153 183 194 185 210 240 250

Weight m kg 209 325 325 508 508 800 800

6/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Technical data (for applications outside these parameters, please consult us!)

All technical data at ν = 36 mm2/s; ϑ = 45 °C; poutlet = zero pressure

Nominal size MRE NS 330 500 800 1400 2100 3100 5400 8200Swept volume V cm3 332.4 497.9 804.2 1369.5 2091.2 3103.7 5401.2 8226.4

Moment of inertia J kg cm2 65.50 229.8 358.4 451.5 854.1 2975.7 5015.1 11376.6Specific torque Nm/bar 5.30 7.93 12.81 21.81 33.30 49.4 86.01 130.90Min. starting torque/theo. torque % 90 90 90 92 91 91 92 92Max. input pressure Continuous p bar 210

Intermittent p bar 250Peak value p bar 350

Max.summatedpressureinportsA+B p bar 400Max. leakage pressure p bar 5 (15 bar with version ...F...). also see page 8Speed range Without flushing n min-1 1-750 1-600 1-450 0.5-280 0.5-250 0.5-200 0.5-120 0.5-90

With flushing n min-1 1-750 1-600 1-450 0.5-280 0.5-250 0.5-200 0.5-160 0.5-130Max. continuous power

Without flushing P kW 32 46 65 77 100 125 140 170With flushing P kW 49 70 93 102 148 190 210 250

Weight m kg 50 77 97 145 221 329 512 810

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 7/36

Flushing of housing

In order to achieve the maximum constant performance va-lues housing flushing is necessary (see diagrams on pages 9 to 19). Under special conditions as well as for the adherence to the recommended operating viscosity of 30 to 50 mm2/s in the

housing flushing of the motor housing outside of the forseen range may be necessary (see page 8). A simple method to check this is by measuring the surface temperature ϑA (as shown). The temperature insdie the housing is approx. ϑA + 3°C.

Circuit example for one direction of rotation

Circuit example with alternating direction of rotation

Flushing fluid volumeType NS qV in l/minMR 33, 57, 73, 93, 110 5MR 125, 130, 160, 190, 250, 300 6MR/MRE 350, 450, 500 8MR/MRE 600, 700, 800, 1100, 1400 10MR/MRE 1600, 1800, 2100 15

MR/MRE 2400, 2800, 3100, 3600, 4500, 5400, 6500, 7000, 8200 20

With high continuous powers flushing of the housing is also recommended outside the foreseen range. The maximum permissible housing pressure is 5 bar (also see page 8). To select the appropriate orifice diameter please consult the Technical Sales Dept.

AB

TT

T

AB

T

T

P

T

A B

P R

Orifice

qV = 6 to 20 l/min (depending on the motor size)

Surface temperature ϑA

Surface temperature ϑA

qV = 6 to 20 l/min (depending on the motor size)

Depending on the temperature and fluid viscosity

Orifice

P in A P in A

PinB

8/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Pressure fluid technical dataPressure fluidSee catalogue sheet RE 07075 for detailed information regar-ding the selection of pressure fluids before carrying out any engineering/design work. Further notes on installation and commissioning can be found on page 36 of this catalogue sheet. When operating with HF pressure fluids or bio-degradable pressure fluids possible limitations to the technical data must be taken into consideration, please consult ourselves.

Operating viscosity rangeWe recommend that the operating viscosity is so selected (at operating temperature) that it lies in the optimum range of

νopt = optimum operating viscosity 30...50 mm2/sfor efficiency and service life, referring to the circulation tem-perature in closed circuit and the tank temperature in open circuit as well as the motor housing temperature (drain fluid temperature).

For the limiting conditions the following values are valid:νmin = 10 mm2/s in emergency, brieflyνmin = 18 mm2/s with reduced performance dataνmax = 1000 mm2/s briefly with cold start

Selection diagramChoosing the type of pressure fluida prerequisite for the selection of a pressure fluid is that the operating temperature in relation to the ambient tempera-ture is known. In closed circuits the circulation temperature, in open circuits the tank temperature. To achieve the maximum continuous power values the oil viscosity must be within the optimum operating viscosity range, referring to the inlet tem-perature as well as the drain oil temperature.

Shaft seal ring FKMSome fluids require the use of FKM seals and shaft seal rings (type: HFD ...). We recommend the use of FKM shaft seal rings with high operating temperatures in order to extend the service life.

VG 46 - VI 100

VG 68 - VI 100VG 10 - VI 100

VG 22 - VI 100

VG 32 - VI 100

VG 100 - VI 100

VG 68 - VI 200

-30 -20 -10 0 10 20 30 40 50 60 70 8010

1214161820

30

40506080

100

200

300400500

1000

10

1214161820

30

40506080

100

200

300400500

1000

Temperature ϑ (°C)Pressure fluid temperature range →

Visc

osity

ν (m

m2 /s

) →

ν opt.

Viscosity range to ISO 3448

Example: With an ambient temperature of X °C the operating tempera-ture settles to a temperature of 50 °C (closed circuit: circula-tion temperature, open circuit: tank temperature). For an opti-mum viscosity range this (νopt; raster field ) relates to a visco-sity class of VG 46 or VG 68; select: VG 68.The drain oil temperature which is influenced by the pressure and speed lies above the circulation or tank temperature. At no point in the system must this exceed 80 °C.If the above stated conditions cannot be maintained due to extreme operating conditions or high ambient temperatures we recommend that, also outside the foreseen range, hou-sing flushing is used (see diagram on pages 9 to 19), or con-sult ourselves.

Filtering of pressure fluidThe finer the filtration and the better the cleanliness class that can be achieved the longer the service life of the radial piston motors.To guarantee the functional safety of the radial piston motors a cleanliness class of at least 6 to SAE, ASTM, AIA 19/16/13 to ISO 4406 is necessary.

Leakage fluid pressureThe lower the speed and the leakage fluid pressure, the lon-ger the life of the shaft seal ring. The maximum permissible housing pressure is pmax = 5 barwhich is independent of the motor speed.For higher housing pressures a shaft seal which is suitable up to a pmax = 15 bar can be fitted (ordering code F). Further in-formation regarding housing flushing can be found on page 7.

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 9/36

60

30

90

120

150

180

210

200 400 600 800 1000 1200 1300

���

η

�����η

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���

���

�����

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96%

8 l/min 16 l/min 39 l/min32 l/min24 l/min 47 l/min 55 l/min 71 l/min63 l/min

100 bar

150 bar

200 bar

300 bar

250 bar

3 Kw

7 Kw

5 Kw

15 Kw

11 Kw

9 Kw

13 Kw17 Kw

5

4

3

2

1

�����

27 l/min13 l/min1 l/min 4 l/min 9 l/min 18 l/min 22 l/min 40 l/min31 l/min 36 l/min 45 l/min

10Kw

�����

���

���

100 bar

150 bar

���

���

250 bar

200 bar

300 bar

5Kw

3Kw

4Kw

8Kw

7Kw

9Kw

6.6Kw

���

���

30

15

140 280 420 560 700 980840 1120 14001260

90

105

75

60

45

120

η

5

η3

4

2

1

��� ���

η �����

��� ���

�����

η

���

���

46 l/min9 l/min3 l/min 18 l/min 27 l/min 37 l/min 55 l/min 64 l/min 82 l/min73 l/min

600200 400

240

160

80

800 1000 1150

400

320

100 bar

150 bar

200 bar

250 bar

20 Kw

17 Kw18 Kw

15 Kw

13 Kw

8 Kw

10 Kw

6 Kw

300 bar

5

4

3

2

1

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressureTo

rque

T in

Nm

→To

rque

T in

Nm

→MR 33

MR 57

MR 73

Speed n in min–1 →

Speed n in min–1 →

Speed n in min–1 →

Torq

ue T

in N

m →

1 Output power2 Permissible for

intermittent operation

3 Permissible for continuous operation with flushing

4 Permissible for continuous operation

5 Input pressureηt Total efficiencyηv Volumetric

efficiency

10/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressure

Torq

ue T

in N

m →

Torq

ue T

in N

m →

MR 93

MR 110

MR 125

η

η

22 l/min4 l/min 11 l/min 33 l/min 44 l/min 67 l/min56 l/min 78 l/min 100 l/min89 l/min

200

200

100

300

400

450

400 600 800 11001000

100 bar

150 bar

200 bar

250 bar

300 bar

5

4

3

2

1

η

η t = 81%

η

52 l/min4 l/min

100

200

26 l/min

200

13 l/min

400

39 l/min

300

400

500

600

65 l/min

800

78 l/min 92 l/min

1050

105 l/min

200 bar

100 bar

150 bar

300 bar

250 bar

4

5

3

1

2

η

η

68 l/min12 l/min 30 l/min 50 l/min 105 l/min85 l/min

100

100 200 400300 500

200

300

400

500

600

800600 700 900

250 bar

100 bar

150 bar

200 bar

300 bar

5

2

3

4

1

Torq

ue T

in N

m →

Speed n in min–1 →

Speed n in min–1 →

Speed n in min–1 →

Speed n in min–1 →

1 Output power2 Permissible for

intermittent operation

3 Permissible for continuous operation with flushing

4 Permissible for continuous operation

5 Input pressureηt Total efficiencyηv Volumetric

efficiency

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 11/36

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressureMR 160

Torq

ue T

in N

m →

Torq

ue T

in N

m →

MR 190

MR 250

Torq

ue T

in N

m →

300 bar

250 bar

200 bar

150 bar

100 bar

50 bar

300 bar

250 bar

200 bar

150 bar

100 bar

5 l/min 15 l/min 30 l/min 45 l/min 60 l/min 75 l/min 90 l/min 120 l/min105 l/min

100 200 300 400 500 600 700 800

800

700

600

500

400

300

200

100

900

5

4

3

2

1

50 bar

5

4

3

2

1

5 l/min 15 l/min 30 l/min 45 l/min 60 l/min 75 l/min 90 l/min 120 l/min105 l/min 135 l/min 150 l/min

100 200 300 400 500 600 700 800

900

800

700

600

500

400

300

200

100

850

5 l/min 20 l/min 40 l/min 60 l/min 80 l/min 100 l/min

300 bar

200 bar

150 bar

100 bar

50 bar

1200

1000

800

600

400

200

120 l/min 180 l/min160 l/min140 l/min

100 200 300 400 500 600 700

5

4

3

2

1

800

250 bar

Speed n in min–1 →

Speed n in min–1 →

Speed n in min–1 →

1 Output power2 Permissible for

intermittent operation

3 Permissible for continuous operation with flushing

4 Permissible for continuous operation

5 Input pressureηt Total efficiencyηv Volumetric

efficiency

12/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressure

MR 300

Torq

ue TinNm→

Torq

ue TinNm→

MR 350

MR 450

Torq

ue TinNm→

40 l/min 60 l/min 80 l/min20 l/min 100 l/min 120 l/min 140 l/min 160 l/min 180 l/min 200 l/min 220 l/min

5

4

3

2

1300 bar

250 bar

200 bar

150 bar

100 bar

50 bar

100 200 300 400 500 600 700 750

1400

1200

1000

800

600

400

200

10 l/min 25 l/min 50 l/min 75 l/min 100 l/min 125 l/min 150 l/min 175 l/min 200 l/min

5

4

3

2

1300 bar

250 bar

200 bar

150 bar

100 bar

50 bar

100 200 300 400 500 600

200

400

600

800

1000

1200

1400

1600

1800

640

60 l/min 90 l/min10 l/min 30 l/min 150 l/min 240 l/min210 l/min180 l/min120 l/min

5

4

3

2

1300 bar

250 bar

200 bar

150 bar

100 bar

50 bar

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

100 200 300 400 500 600

Speed n in min–1→

Speed n in min–1→

Speed n in min–1→

1 Output power2 Permissible for

intermittent operation

3 Permissible for continuous operation with flushing

4 Permissible for continuous operation

5 Input pressureηt Total efficiencyηv Volumetric

efficiency

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 13/36

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressure

MR 600To

rque

TinNm→

Torq

ue TinNm→

MR 700

MR 1100

Torq

ue TinNm→

50 100 150 200 250 300 350 400 450

5

4

3

2

1300 bar

250 bar

150 bar

100 bar

50 bar

200 bar

3000

2700

2400

2100

1800

1500

1200

600

300

900

160 l/min100 l/min 130 l/min 190 l/min 220 l/min 250 l/min 280 l/min10 l/min 40 l/min 70 l/min

520

300 bar

250 bar

150 bar

100 bar

50 bar

200 bar

50 100 150 200 250 300 350 400 450 500

3000

2700

2400

2100

1800

1500

1200

900

600

300

3300

5

4

3

2

1

240 l/min120 l/min 160 l/min 200 l/min 280 l/min 320 l/min15 l/min 40 l/min 80 l/min

5

4

3

2

1300 bar

150 bar

100 bar

50 bar500

1000

1500

2000

2500

3000

3500

4000

4500

5000

5500

50 100 150 200 250 300 330

200 bar

250 bar

300 l/min100 l/min 150 l/min 200 l/min 250 l/min 350 l/min50 l/min15 l/min

Speed n in min–1→

Speed n in min–1→

Speed n in min–1→

1 Output power2 Permissible for

intermittent operation

3 Permissible for continuous operation with flushing

4 Permissible for continuous operation

5 Input pressureηt Total efficiencyηv Volumetric

efficiency

14/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressure

MR 1600

Torq

ue T

in N

m →

Torq

ue T

in N

m →

MR 1800

MR 2400

Torq

ue T

in N

m →

240 l/min 420 l/min360 l/min

25 50 75 100 125 150 175 200 225 250

1000

9000

8000

7000

6000

5000

4000

3000

20005

4

3

2

1300 bar

250 bar

200 bar

150 bar

100 bar

50 bar

120 l/min 180 l/min 300 l/min20 l/min 60 l/min

25 l/min 75 l/min

20 40 60 80 100 120 140 160 180 200 220

11000

10000

9000

8000

7000

6000

5000

4000

3000

2000

1000

5

4

3

2

1300 bar

250 bar

200 bar

150 bar

100 bar

50 bar

420 l/min140 l/min 210 l/min 280 l/min 350 l/min 490 l/min

η

η

7525 50 100 125

1000

2000

3000

4000

175150 200 225 250

7000

5000

6000

8000

240 l/min30 l/min 120 l/min60 l/min 180 l/min

100 bar

300 l/min 360 l/min

200 bar

150 bar

5

4

300 bar

250 bar3

2

1

Speed n in min–1 →

Speed n in min–1 →

Speed n in min–1 →

1 Output power2 Permissible for

intermittent operation

3 Permissible for continuous operation with flushing

4 Permissible for continuous operation

5 Input pressureηt Total efficiencyηv Volumetric

efficiency

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 15/36

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressureMR 2800

Torq

ue T

in N

m →

Torq

ue T

in N

m →

MR 3600

MR 4500

Torq

ue T

in N

m →

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

11000

12000

13000

20 40 60 80 100 120 140 160 180 200 215

1

2

3

4

5

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

22000

10 30 50 70 90 110 130 150 170

1

2

3

4

5

300 bar

250 bar

200 bar

150 bar

100 bar

50 bar

5

4

3

2

1

25 l/min 80 l/min 160 l/min 240 l/min 320 l/min 400 l/min 480 l/min 530 l/min

300 l/min 400 l/min 500 l/min 600 l/min

15 30 45 60 75 90 105 120 135 150 165 180

250 bar

200 bar

150 bar

100 bar

50 bar

35 l/min 200 l/min100 l/min

300 bar

2000

4000

6000

8000

10000

12000

14000

16000

18000

300 bar

250 bar

200 bar

150 bar

100 bar

50 bar

300 l/min200 l/min 400 l/min 500 l/min 600 l/min 700 l/min35 l/min 100 l/min

Speed n in min–1 →

Speed n in min–1 →

Speed n in min–1 →

1 Output power2 Permissible for

intermittent operation

3 Permissible for continuous operation with flushing

4 Permissible for continuous operation

5 Input pressureηt Total efficiencyηv Volumetric

efficiency

16/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressureMR 6500

Torq

ue T

in N

m →

Torq

ue T

in N

m →

MR 7000

MRE 330

Torq

ue T

in N

m →

3000

6000

9000

12000

15000

18000

21000

24000

27000

30000

33000

10 20 30 40 50 60 70 80 90 100 110 120 130

300 bar

250 bar

200 bar

150 bar

100 bar

50 bar

100 l/min35 l/min 300 l/min200 l/min 400 l/min 500 l/min 600 l/min 780 l/min700 l/min

1

2

3

4

5

300 bar

200 bar

150 bar

100 bar

50 bar

800 l/min35 l/min 100 l/min 200 l/min 300 l/min 400 l/min 500 l/min 700 l/min600 l/min

10 20 30 40 50 60 70 80 90 100 110 120 130

33000

30000

27000

24000

21000

18000

15000

12000

9000

6000

3000

250 bar

1

2

3

4

5

3

5

4

2

1

Speed n in min–1 →

Speed n in min–1 →

Speed n in min–1 →

1 Output power2 Permissible for

intermittent operation

3 Permissible for continuous operation with flushing

4 Permissible for continuous operation

5 Input pressureηt Total efficiencyηv Volumetric

efficiency

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 17/36

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressureMRE 500

Torq

ue TinNm→

MRE 800

MRE 1400

Torq

ue TinNm→

250 bar

180 l/min 210 l/min 240 l/min 270 l/min60 l/min 150 l/min120 l/min

210 bar

150 bar

100 bar

50 bar

30 l/min10 l/min 90 l/min

100 200 300 400 500 600

2000

1800

1600

1400

1200

1000

800

600

400

200

1

2

3

4

5

60 l/min20 l/min 100 l/min 200 l/min140 l/min 180 l/min 340 l/min300 l/min260 l/min

50 100 150 200 250 300 350 400 450

300

600

900

1200

1500

1800

2100

2400

2700

3000

3300

250 bar

210 bar

150 bar

100 bar

50 bar

1

2

3

4

5

50 l/min15 l/min 100 l/min 200 l/min 300 l/min150 l/min 250 l/min 350 l/min

210 bar

150 bar

100 bar

250 bar

50 bar

1

2

3

4

5

40 80 120 160 200 240 280

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

5500

Speed n in min–1→

Torq

ue TinNm→

Speed n in min–1→

Speed n in min–1→

1 Output power2 Permissible for

intermittent operation

3 Permissible for continuous operation with flushing

4 Permissible for continuous operation

5 Input pressureηt Total efficiencyηv Volumetric

efficiency

18/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressureMRE 2100

Torq

ue TinNm→

MRE 3100

MRE 5400

Torq

ue TinNm→

1

2

3

4

5

20 l/min 60 l/min 120 l/min 240 l/min180 l/min 300 l/min 480 l/min420 l/min360 l/min

100 bar

250 bar

50 bar

150 bar

210 bar

25 50 75 100 125 150 175 200 225 250

1000

2000

3000

4000

5000

6000

7000

8000 1

2

3

4

5

20 40 60 80 100 120 140 160 180 200 215

240 l/min

1

2

3

4

5100 bar

250 bar

50 bar

150 bar

210 bar

400 l/min160 l/min 320 l/min 550 l/min480 l/min25 l/min 80 l/min1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

11000

12000

13000

35 l/min 100 l/min 200 l/min 400 l/min300 l/min 800 l/min700 l/min600 l/min500 l/min

100 bar

250 bar

50 bar

150 bar

210 bar

20 40 60 80 100 120 140 160

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

22000

Speed n in min–1→

Speed n in min–1→

Torq

ue TinNm→

Speed n in min–1→

1 Output power2 Permissible for

intermittent operation

3 Permissible for continuous operation with flushing

4 Permissible for continuous operation

5 Input pressureηt Total efficiencyηv Volumetric

efficiency

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 19/36

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressure

MRE 8200

3000

6000

9000

12000

15000

18000

21000

24000

27000

30000

33000

100 bar

250 bar

50 bar

150 bar

210 bar

35 l/min 100 l/min 200 l/min 400 l/min300 l/min 800 l/min700 l/min600 l/min500 l/min 900 l/min

10 20 30 40 60 70 80 90 100 110 12050

1

2

3

4

5Torq

ue T

in N

m →

Speed n in min–1 →

1 Output power2 Permissible for intermittent operation3 Permissible for continuous operation with flushing4 Permissible for continuous operation5 Input pressure

ηt Total efficiencyηv Volumetric efficiency

20/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressureMin. required pressure differential ∆p when off-loaded (shaft unloaded)

4

16

12

8

28

24

20

32

200 400 800600 1000 1200 1400

8

4

20

16

12

32

28

24

36

50 150100 200 600300250 400350 500450 550 640

4

8

28

24

20

16

12

30012030 60 90 150 180 210 240 270 330

12

4

8

24

20

16

36

32

28

200100 300 500400 700600 800 900

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MR33 - 110

MR / MRE125 - 330

MR / MRE350 - 800

MR / MRE1100 - 2100

Off-

load

pre

ssur

e in

bar

→O

ff-lo

ad p

ress

ure

in b

ar →

Off-

load

pre

ssur

e in

bar

→O

ff-lo

ad p

ress

ure

in b

ar →

Speed n in min–1 →

Speed n in min–1 →

Speed n in min–1 →

Speed n in min–1 →

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 21/36

Min. required pressure differential ∆p when off-loaded (shaft unloaded)

MR / MRE2400 - 8200

MR33 - 110

MR / MRE125 - 330

Min. required boost pressure during braking operation (pump operation)

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressure

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8

4

36

32

28

24

20

16

12

4

16

12

8

28

24

20

36

32

8

4

24

20

16

12

36

32

28

200100 300 500400 600 800700 950900

200 400 800600 1000 1200 1400

604020 20012010080 180160140 220

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Off-

load

pre

ssur

e in

bar

Speed n in min–1 →

Off-

load

pre

ssur

e in

bar

Speed n in min–1 →

Off-

load

pre

ssur

e in

bar

Speed n in min–1 →

22/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressure

MR / MRE350 - 800

Min. required boost pressure during pump operation

MR / MRE1100 - 2100

MR / MRE2400 - 8200

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8

4

24

16

12

20

36

32

28

40

4

16

12

8

24

20

32

28

16

4

12

8

20

24

28

32

36

640100 200 300 400 500 600150 250 350 450 55050

30 2409060 120 180150 210 330270 300

10020 6040 80 120 140 160 200180 220

Boostpressureinbar→

Speed n in min–1 →

Boostpressureinbar→

Speed n in min–1 →

Boostpressureinbar→

Speed n in min–1 →

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 23/36

Bearing service life

on data: Pressure, speed, viscosity, external load at the shaft end.

A computer programme is available for detailed service life calculation. Please consult our Sales Dept. with the applicati-

100

500

1 000

1 5002 0003 0004 0005 000

10 000

15 000 20 00030 00040 00050 000

100 000

2 3 5 10 15 20 30 40 50 60 80 100

150

200

300

400

500

600

800

1000

14

12

109

87,57

6,565,55

4,54

3,5

32,8

2,42,2

21,8

1,6

1,4

1,2

10,95

0,9500

2 500

5 000

25 000

50 000

250 000

500 000

LH10

KCp= –

P

LH50

Cp

Cp = Load co-efficientK = Service life co-efficientp = Operating pressure (motor) in bar

LH10 is the norminal service life which 90 % of all bearings exceed. (Values at 36 mm2/s and 45 °C). The average service life of all bearings LH50 is 5 x LH10.

NS K

MRE 330 850

MR 350 1126

MR 450 1126

MRE 500 1021

MR 600 920

MR 700 920

MRE 800 808

MR 1100 844

MRE 1400 693

MR 1600 835

NS K

MR 1800 835

MRE 2100 722

MR 2400 924

MR 2800 924

MRE 3100 828

MR 3600 709

MR 4500 709

MRE 5400 591

MR 6500 565

MR 7000 565

MRE 8200 500

NS K

MR 33 2150

MR 57 2150

MR 73 1320

MR 93 1320

MR 110 1320

MR 125 950

MR 160 950

MR 190 950

MR 250 950

MR 300 950

24/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

1 Spined shaft with flank centering (for dimensions see page 25) Ordering code „N1” (for further shaft ends see page 26)

2 Leakage port Pipe thread „G” to ISO 228/13 G1/4 test point to ISO 228/1

Only MR 33, MR 57 (SAE standard)

Unit dimensions: MR and MRE (dimensions in mm)

D8

ØD3ØD2

ØD10

L13

L11 L10

L12

L13

D9

ØD

1

D8

B4

2

ØD6

B1B3

B2

L9

L8

L4

L3

L2

L1

L5

L7

D5

D4h8

D7/T1

L6

D11A B

3

1

B2

B3

D6

D7/

T1

L8 L9

A B

D11

Directionn of rotation (view onto shaft end

Inlet in port Ordering code

Clockwise AN

Anti-clockwise B

Clockwise BS

Anti-clockwise A

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 25/36

Mot

or

type

serie

s no

.L1

L2L3

L4L5

L6L7

L8L9

L10

L11

L12

L13

B1B2

B3B4

D1D2

D3D4

h8*

D5D6

D7T1

D8D9

D10

D11

α°β°

MR

33M

R 57

253.

219

614

810

757

.214

1970

52.4

110.

278

.570

19.7

124

6526

.269

.423

5.4

160

180

125

–12

0M

1025

G 1

/49

9725

108

36

MR

73M

R 93

MR

110

297

228.

519

0.5

131.

568

.517

2054

3411

9.8

9472

–12

050

100

9025

020

422

4.4

145

–12

9M

815

G 3

/811

–20

9036

MR

125

MR

160

MR

190

309

242

204

145

6714

1654

3414

7.5

103

726.

512

050

100

100

313.

222

524

916

0–

129

M8

15G

3/8

1116

020

9036

MR

250

MR

300

MRE

330

323

242

204

145

8115

1654

3415

3.5

119

727.

512

050

100

100

328

232

256

175

9012

9M

815

G 3

/811

162

2090

36

MR

350

MR

450

MRE

500

376

279

235

167

9715

1870

.440

174.

513

084

9.5

142

6012

011

936

826

629

619

096

156

M10

18G

3/8

1319

425

9036

MR

600

MR

700

MRE

800

400

299

255

187

101

1520

70.4

4019

214

384

814

260

120

133

405

290

320

220

102

156

M10

18G

3/8

1320

725

9036

MR

1100

MRE

140

045

834

129

320

311

720

2282

5022

316

510

59

162

7313

614

847

033

036

725

012

017

2M

1221

G 1

/215

228

3110

436

MR

1600

MR

1800

MRE

210

050

637

432

623

613

221

2482

5026

419

710

511

162

7313

616

855

838

042

329

014

817

2M

1221

G 1

/217

266

3190

36

MR

2400

MR

2800

MRE

310

061

946

639

228

515

324

2698

6230

322

112

315

208

8618

019

064

244

049

433

514

021

5M

1428

G 1

/219

314

3790

36

MR

3600

MR

4500

MRE

540

069

9.5

489.

541

8.5

307.

521

034

2898

6835

9.5

247

140

1923

011

620

024

076

654

059

740

0*D

4 h7–

215

M16

32G

1/2

2338

038

108

36

MR

6500

MR

7000

MRE

820

079

656

649

538

423

037

3098

6840

7.3

247

140

2123

011

620

026

486

460

065

8.6

450

*D4 h7

190

215

M16

32G

1/2

2545

038

108

36

Unit dimensions: MR and MRE (dimensions in mm)

26/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

1st shaft end

N D

Motor type L5 L21 L22 D12 T10 ØD13 DIN ISO 14 L5 L21 L22 D12 T10 ØD13

DIN 5480MR 33MR 57 57 40 28 – – B6x26x32 57 40 28 – – W32x1.5x20-8e

MR 73MR 93MR 110

68.5 51.5 31.5 M12 – B6x28x34 68.5 51.5 31.5 M12 – W35x2x16-8e

MR 125MR 160MR 190

67 50 35.5 M12 20 B8x32x38 67 50 35.5 M12 20 W38x2x18-8e

MR 250MR 300MRE 330

81 60 46 M12 25 B8x42x48 81 60 46 M12 25 W48x2x22-8e

MR 350MR 450MRE 500

97 74 56.5 M12 25 B8x46x54 97 74 60 M12 25 W55x3x17-8e

MR 600MR 700MRE 800

101 78 62 M12 25 B8x52x60 101 78 62 M12 25 W60x3x18-8e

MR 1100MRE 1400 117 88 69 M12 25 B8x62x72 117 88 72 M12 25 W70x3x22-8e

MR 1600MR 1800MRE 2100

132 100 79 M12 25 B10x72x82 132 100 80 M12 25 W80x3x25-8e

MR 2400MR 2800MRE 3100

153 120 99 M12 25 B10x82x92 153 120 100 M12 25 W90x4x21-8e

MR 3600MR 4500MRE 5400

210 173 144 M12 25 B10x102x112 210 173 144 M12 25 W110x4x26-8e

MR 6500MR 7000MRE 8200

230 188 150 M12 25 B10x112x125 230 188 153 M12 25 W120x4x28-8e

Unit dimensions: shaft variations MR and MRE (dimensions in mm)

Ø D

13

L22

L5L21

D12/T10

Ø D

13

L22

L5L21

D12/T10

Version D1DIN 5480 Standard

Version N1DIN ISO 14Standard

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 27/36

1st shaft end

F P

L5 L21 L22 ØD13DIN 5480 L5 L21 L26 D12 T10 ØD14

Key L x B

Transmitted torque series no.

MR 33MR 57

17 5 21 N28x1.25x21-9H _ _ _ _ _ – – –

MR 73MR 93MR 110

17 5 26 N32x2x14-9H _ _ _ _ _ – – –

MR 125MR 160MR 190

14 5 28 N35x2x16-9H 67 50 43 M12 20 40 k6 45x12 496

MR 250MR 300MRE 330

27 5 36 N40x2x18-9H 81 60 53.8 M12 25 50 k6 56x14 897

MR 350MR 450MRE 500

28 5 38 N47x2x22-9H 97 74 59 M12 25 55 k6 70x16 1413

MR 600MR 700MRE 800

28 5 44 N55x3x17-9H 101 78 64 M12 25 60 k6 70x18 2030

MR 1100MRE 1400 38 8 50 N65x3x20-9H 117 88 76.5 M12 25 70 k6 80x20 2690

MR 1600MR 1800MRE 2100

47 8 57 N75x3x24-9H 132 100 85 M12 25 80 k6 90x22 4020

MR 2400MR 2800MRE 3100

48 8 62 N85x3x27-9H 153 120 95 M12 25 90 k6 110x25 6207

MR 3600MR 4500MRE 5400

50 14 68 N100x3x32-9H 210 173 116 M12 25 110 k6 160x28 10757

MR 6500MR 7000MRE 8200

50 14 76 N110x3x35-9H 230 188 138** M12 25 124 b8 2x180x32 28270

** These dimensions includes two keysNote:If higher torques are to be transmitted please contact the Technical Sales.

Unit dimensions: shaft variations MR and MRE (dimensions in mm)

L

D14

L26

L21L5

D12/T10

Ø D

13

L22L5

L21

Version F1DIN 5480

Version P1

28/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Shaft loading

1) Depending on the loading conditions higher values are permitted. For detailed data a computer programme is also available. Please consult out Technical Sales.

radial forcemax Motor type

Max. permissible radial force in shaft centre based on LH10 5000 hours

n in min–1Short term perm. Inlet pressure with dyn. loads F in kN 1)

Inlet pressure 200 bar F in kN

Inlet pressure 150 bar F in kN

At Speed 100 bar F in kN

MR 57 19.0 9.5 10.2 10.6 400MR 73 22.5 9.0 11.6 13.5 350MR 93 22.5 9.0 11.6 13.5 350MR 110 22.5 9.0 11.6 13.5 350MR 125 22.5 5.0 9.9 12.9 275MR 160 22.5 5.0 9.9 12.9 275MR 190 22.5 5.0 9.9 12.9 275MR 250 28.0 5.6 9.9 12.6 250MR 300 28.0 5.6 9.9 12.6 250MR 350 35.0 14.5 18.4 21.2 225MR 450 35.0 14.5 18.4 21.2 225MR 600 43.0 15.0 22.5 27.3 200MR 700 43.0 15.0 22.5 27.3 200MR 1100 54.0 18.5 28.5 35.2 150MR 1600 68.0 26.2 40.6 50.0 125MR 1800 68.0 26.2 40.6 50.0 125MR 2400 85.0 50.1 66.0 76.8 110MR 2800 85.0 54.0 69.0 79.4 100MR 3600 108.0 55.0 90.0 103.0 100MR 4500 108.0 78.0 97.0 109.0 85MR 6500 134.0 74.0 123.0 141.0 50MR 7000 134.0 74.0 123.0 141.0 50MRE 330 28.0 4.5 8.5 11.9 250MRE 500 35.0 12.4 17.3 20.8 225MRE 800 43.0 8.5 19.8 26.3 200MRE 1400 54.0 8.6 24.0 33.6 140MRE 2100 68.0 12.5 35.6 48.3 120MRE 3100 85.0 45.0 64.5 77.6 100MRE 5400 108.0 63.0 90.2 107.3 80MRE 8200 134.0 68.0 110.0 128.0 50

= =

F

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 29/36

Brake typeOld

B190 B300 B450 B700 B1100 B1800 B2800B125N B180N B265N B400N B620N B1140N B1710N

Static brake torque T Nm 1250 1800 2650 4000 6200 11400 17100

Dynamic brake torque 1) T Nm 650 1200 1450 2200 4200 6250 12000

Release pressure p bar 28 28 27 27 27 30 30

Max. operating pressure p bar 420 420 420 420 420 420 420

Moment of inertia J kg x m2 0.0047 0.0062 0.029 0.043 0.061 0.20 0.27

Weight m kg 32 39 54 74 100 158 262

Cross reference motor type MR/MRE 125 250 350 600 1100 1600 2400

160 300 450 700 1400 1800 2800

190 330 500 800 2100 3100

(For applications outside these parameters, please consult us!)

1) The brake may only be dynamically loaded for a short period of time (e.g. emergency stop).

Holding brake: technical data, ordering details

Ordering details

Ordering example:LAMELLENBREMSE -B190-N1D1V1

LAMMELLENBREMSE *

Multiple disc brakeBrakesize = B190(see table above)Shaft type - output shaft end, dimensions as for the motor Splined shaft to DIN ISO14 = N1Splined shaft to DIN 5480 = D1Shaft type - input shaft end, can be mounted to motor with shaft end Splined shaft to DIN 5480 = D1

Further details in clear textSeals

N1 = NBRseals,suitableforHLPmineraloil to DIN 51524 part 2

V1 = FKM seals

30/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Hold

ing

brak

eL1

L2L3

L4L5

L6L7

L10

L11

L21

L22

D1Ø D2

Ø D3Ø D4

h8

Ø D5D6

D7Ø D9

D12

ØD1

3T1

0α1

α2

B190

121

–22

1467

4129

.320

7250

35.5

N38x

2x18

-9H

DIN

5480

250

225

160

–G

1/4

G 3

/810

.5M

12B8

x32x38

ex D

IN 5

463

2822

°30‘

22°3

0‘

B 30

013

6–

2515

8142

39.5

2186

6046

N48x

2x22

-9H

DIN

5480

256

232

175

–G

1/4

G 3

/810

.5M

12B8

x42x48

ex D

IN 5

463

2822

°30‘

22°3

0‘

B 45

014

7–

2715

9749

.536

2410

074

56.5

N55x

3x17

-9H

DIN

5480

296

266

190

–G

1/4

G 3

/813

.5M

12B8

x46x54

ex D

IN 5

463

2822

°30‘

22°3

0‘

B 70

017

2–

2815

101

5546

2510

578

62N6

0x3x

18-9

HDI

N 54

8032

029

022

0–

G 1

/4G

3/8

13.5

M12

B8x52x60

ex D

IN 5

463

2822

°30‘

22°3

0‘

B 11

0018

820

2624

117

7153

.548

120

8872

N70x

3x22

-9H

DIN

5480

360

330

250

120

G 1

/4M

16x1

.515

M12

B8x62x72

ex D

IN 5

463

280°

B 18

0021

6–

2821

132

63.5

58.5

3413

510

079

N80x

3x25

-9H

DIN

5480

423

380

290

–G

1/4

G 1

/217

.5M

12B1

0x72x82

ex D

IN 5

463

2822

°30‘

22°3

0‘

B 28

0026

3–

3024

153

8767

42.5

165

120

99N9

0x4x

21-9

HDI

N 54

8049

444

033

5–

G 1

/4G

1/2

19M

12B1

0x82x92

ex D

IN 5

463

2822

°30‘

22°3

0‘

Holding brake: unit dimensions (dimensions in mm)

L2 L4L3

L11

L1

L10

D1

L6L7

D7

D6

L21 L22 T1

0

D12Ø D13

Ø D5Ø D4h8

Ø D3

L5

Ø D9

Ø D2

Rele

ase

pres

sure

por

t Dr

ain

port

Drai

n po

rtRe

leas

e pr

essu

re p

ort

Shaf

t ver

sion

N1 D

1,

avai

labl

edi

men

sions

as

mot

or

(see

pag

es 2

5, 2

6)

Rele

ase

pres

sure

por

t Dr

ain

port

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 31/36

Sensor shaft (2nd shaft end) for speed sensing – connections (dimensions in mm)

Connection “Q1” (cylinderical shaft)

( ) * Motor MR 73 - 93 - 110 - 125 - 160 - 190 - 250 - 300, MRE 330( ) ** Motor MR 33 - 57

2x M8x30 (2x M8x35)*

5

Ø 2

2H7

Ø 4

8

Ø 6

4 f7

25,5 (28,5)*15

Ø 8

h8

M4

9

(27)**

5 m

α

61 L1

Ø 9

332/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Incremental transducer - introduction

Hydraulic motors that are fitted with an incremental transducer are suitable for use in all application areas where exact sen-sing of the motor shaft speed is required.All of the type MR Rexroth motors can be fitted with incremen-tal transduers. The solution is a package which includes the motor, incremental transducer control and incremental trans-ducer, all of wihich has protection to IP 67 (including the con-nection socket).

Unit dimensions (dimensions in mm)

α =126°formotortypesMR33-57α =54°formotortypesMR73-93-110-125-160-190-250-300,MRE330α =45°forallothertypes

Incremental transducer

Protective cover

Incremental transducer mounting surface

34

1

4

1

3

11

44

33

3

2

4

1

4

1

3

11

44

22

33

2

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 33/36

Technical data

Type ELCIS mod. 478Supply voltage Vcc 8 to 24Current consumption mA Max. 120Current output mA Max. 10Signal output Phase A mono directional

PhasesAandBbi-directionalFrequency range kHz Max. 100No. of inpulses 500 (others on request - max. 2540) / revolutionWorking temperatures °C 0 to 70Storage temperature °C – 30 to + 85Bearingservicelife min-1 1.5 x 109

Weight gr 100Protection IP 67 (with fitted protective cover and plug)Electrical connections Mono directional RSF 3/0.5 M (Lumberg) plug

RKT 3-06/5 m (Lumberg) socketBi-directional RSF4/0.5M (Lumberg) plug RKT 4-07/5 m (Lumberg) socket

Cable colour and function

1 Brown Supply voltage 8 to 24 Vdc2 White SignaloutputB Max. 10 mA - 24 Vcc3 Blue Supply voltage 0 Vdc4 Black Signal output A Max. 10 mA - 24 Vcc

Note: 5 m long connection cable

Version „B1“Bi-directional

Version „M1“Mono directional

Plug SocketPlug Socket

Incremental transducer - connection circuit

34/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Accessories (dimensions in mm)

1 Gear hub for splined shaft „N1“

Coupling – splined shaft/hollow shaft

MR MRE Material No. A Ø B Ø CH11 Ø D E F G

125/160/190 – R900024276 114 56 39 47 54 15.5 34.5

250/300 330 R900024277 135 71 49 60 64 15 45

350/450 500 R900024278 155 80 55 68 68 18.5 55.5

600/700 800 R900024279 171 90 61 75 80 19 59

1100 1400 R900024280 186 106 73 88.5 85.5 20 65.5

1600/1800 2100 R900024281 224 118 83 98 107 22 78

2400/2800 3100 R900024282 265 132 93 112 127 23 97

3600/4500 5400 R900024283 355 150 113 126 165 30 140

6500/7000 8200 R900024284 390 195 126 140 185 38 147

I

Ø d

L

R

Dk6

b

t

21Adaptor – splined shaft/key

1 Gear hub for splined shaft „N1“2 Key DIN 6885

F G E

A

ØCH

11

ØD

ØB

1

MR MRE Material No. R Ø d I ØDk6 L b t Key DIN 6885

125/160/190 – R900017858 A8x32x38 38.3 15.5 58 50 10 61 10 x 8 x 4

250/300 330 R900017859 A8x42x48 48.3 15 70 60 14 73.5 14 x 9 x 56

350/450 500 R900017860 A8x46x54 54.3 18.5 80 75 16 84 16 x 10 x 70

600/700 800 R900017861 A8x52x60 60.3 19 90 80 18 94 18 x 11 x 70

1100 1400 R900017862 A8x62x72 72.3 20 105 98 20 109.5 20 x 12 x 90

1600/1800 2100 R900017863 A10x72x82 82.3 22 118 118 22 123 22 x 14 x 110

2400/2800 3100 R900024285 A10x82x92 92.3 23 130 148 25 135 25 x 14 x 140

3600/4500 5400 R900024286 A10x102x125 116.6 30 160 188 28 166 28 x 16 x 180

6500/7000 8200 R900023776 A10x112x125 126.6 38 185 188 45 195 45 x 25 x 180

Hydraulics Bosch Rexroth AGRE 15228/08.08 MR, MRE 35/36

MR MRE D H Material No.125/160/190250/300

–330

G 3/4 36 R900017864

350/450 600/700

500 800 G 1 1/4 40 R900017865

110016001800

14002100 G 1 1/2 45 R900017866

24002800

–3100 G 1 1/2 60 R900024266

3600/45006500/7000

54008200 G 2 60 R900023777

Accessories (dimensions in mm)Connection flanges with pipe thread „C1“

H

D

The flange is supplied complete with screws and seals:

Permissible up to 420 bar (6000 PSI)

Connection flange type SAEOptions S1, T1, G1, L1

The flange is supplied complete with screws and seals!H

DX

I

Y

Z/T

MR MRE SAEPSI

ØD H I X Y Metric UNCInch mm Z/T Material No. Z/T Material No.

73/93/110 125/160/190

–5000 3/4“ 19 36 55 22.2 47.6 M10/25 R900024267 3/8“-16 1)

250/300 330350/450 500

5000 1“ 25 40 60 26.2 52.4 M10/25 R900024268 3/8“-16 R900244401600/700 800

110016001800

14002100

4000 1 1/4“ 31 45 75 30.2 58.7 M10/25 R900024269 7/16“-14 R900244400

2400 –3000 1 1/2“ 37 60 86 35.7 69.8 M12/30 R900024270 1/2“-13 R900987699

2800 31003600/4500 5400

3000 2“ 50 60 112 42.9 77.8 M12/30 R900024271 1/2“-13 1)6500/7000 8200

1) On requestThe SAE 6000 PSI flanges are available on request.

Pipe thread “G” to ISO 228/1

BoschRexrothAG HydraulicsZum Eisengießer 197816 Lohr am Main, Germany Telefon +49 (0) 93 52 / 18-0 Telefax +49 (0) 93 52 / 18-23 [email protected] www.boschrexroth.de

BoschRexrothLimited Cromwell Road, St Neots, Cambs, PE19 2ES Tel: 0 14 80/22 32 56 Fax: 0 14 80/21 90 52 E-mail: [email protected]

The data specified above only serve to describe the product. No state-ments concerning a certain condition or suitability for a certain applicati-on can be derived from our information. It must be remembered that our products are subject to a natural process of wear and ageing.

36/36 Bosch Rexroth AG Hydraulics MR, MRE RE 15228/08.08

Assembly and commissioning guidelinesMounting, connecting Installation position, optional

– Take drain return into acccount (see below) Correctly align the motor

– Mounting surface even, resistant to bending Min. tensile strength of fixing screws 10.9

– Take the stated tightening torque into account

Note: With frequent stop/start operation or high reversal frequencies, 2 fixing screws must be tight-fit screws

T

TT

min

50

TT

T

TT

T

T

T T T

T T

TT

min

50

T

T T T

Pipe lines, line connections Use suitable fittings!

– According to motor type, thread or flange connections Select pipe and hose lines according to the application conditions!

– Take the manufacturers data into account! Beforecommissioningfillmotorandbrakewithoil

– Use prescribed filter!

T

Installation guidelines for motor series “MR/MRE with brakes“

Leakage line: Drain return to tank at zero pressure

Mounting with screwsUse thread in output shaftTake apart with an extractor

Coupling

Leakage and flushing line installation examples Note:

Install leakage line in such a way that motor cannot run empty. T=PlugY=Motorhousingfillingpoint ←Bleeding

2 off bleed screws(on request)

Entlüftung

Overhead tank

Cooling circuits for heavy duty continuous operationBleedscrew(onrequest)

Flushingpmax = 5 bar

Motors without shaft seal ring with built-on brake*) Special design for applications which require complete filling with oil. (e.g. in salty atmosphere)

Curved tooth coupling hub

Screw to fit the coupling

Bleedpoint

Cooling circuits for heavy duty continuous operation

Flushingpmax = 5 bar

*)

*)