R04/R07-VI

"Evolution and Innovation" is the Future

Sliding Headstock Type Automatic CNC Lathe

2 | Cincom R04/R07-VI

The smaller the parts, the more experience must be concentrated in the machine design to achieve a small footprint. The Citizen R series plays in a league of its own with regard to the ultra-high precision machining of parts with diameters up to 4 mm and 7 mm. The machine has been designed for exceptional precision, very fast machining, extremely short response times and for long-term accuracy with smooth running. Two rotary tools provide for extra flexibility.

Cincom R04/R07-VI

Extremely fast, ultra-high precision, highly efficient

Key features at a glance:

Versatile, flexible

• Work envelopes (without re-chucking): Ø 4 x 30 mm, Ø 7 x 40 mm • Up to 13 tools• Up to 3 rotary tools• Sub-spindle/main spindle 1° indexing• Modular design of the tool holder• 2 Y axes as standard• Simultaneous Machining

Precise, long life

• Linear axis drive• Direct measuring system with glass scale• Exceptional precision and repeatability in continuous operation

Service – You can count on us!

Monday – Friday 7 a.m. to 8 p.m.Hotline-Service +49(0)711-3906-140

E-Mail service@citizen.de

www.citizen.de | 3

All technical data starting from Page 8!

Contents

Machine Configuration 4

Linear drive 5

FANUC CNC control 6

Simultaneous Machining 7

Tooling Systems 8

Machine Installation Diagram 9

Spindle Torque 9

Machine Equipment 10

Optional accessories 11

Specifications 12

Key features at a glance:

Fast, time-saving

• Simple and fast set-up• Short cycle times, comparable to or faster than a cam lathe• Simultaneous machining with up to three tools• 30 m/min rapid feed rate• Simultaneous axis movements to cut down on non-productive times

Easy to program

• User friendly CNC control• Comfortable interactive programming• Simple program check using electronic handwheel

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X1

Z3

Y1

Sub-spindle

• 10,000 min-1

• 1°-indexing

Machine configuration R04/R07-VI

Vertical holder 1

• 2 turning tools• Triple drill holder

(3 drilling tools, front end machining) (3 drilling tools, back end machining)

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Y2Z1

X2N N N NS S S S

N N N NS S S S

Main spindle

• Built-in motor• 16,000 min-1 (at R04 20,000 min-1)• 1° indexing

Vertical holder 2

• 3 turning tools• 2 rotary tools (3 as an option)• 0.2kW/8,000 min-1

The fast CNC control Fanuc 18iB and the direct measuring system (glass scale) grant high-precision machining even at extremely high axis feedrates.

Zero wear, maximum precision at high speed – the Linear Drive.

Linear drive

The use of a linear drive decreases the acceleration times and increases rapid feed rates of the axes. Maximum precision and positioning accuracy thanks to the use of a direct measuring system (glass scale). Linear drives use less mechanical parts than ballscrew axes reducing the influence of mechanical wear or thermal effects.

Magnetic disc (rotor)

Stator (Slider)

Machine

Amplifier

CNC

Serial Data Interface

Linear motor

Glass scale

Machine

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The new Fanuc control unit 18iTB significantly reduces processing times. The ultra fast calculation and processing operations lead to drastic time savings when processing macros, reading commands etc. – a major contribution to the reduction of cycle time.

The electronic handwheel enables fast and safe machine operation and prove-out of new programs. A PCMCIA card slot next to the monitor simplifies the reading in/out and storage of programs.

Fanuc 18iTB CNC control

Cycle times shortened by high speed CNC processing

Service – You can count on us!

Monday – Friday 7 a.m. to 8 p.m.Hotline-Service +49(0)711-3906-140

E-Mail service@citizen.de

www.citizen.de | 7

Simultaneous Machining

Features of the CNC control

CNC control (optional)

• Multi-axis CNC system for simultaneous or single tool machining

• Tool radius compensation• Deep drilling cycle• Constant surface speed• Insertion of chamfers and radii• Multiple repetitive cycles• Storage capacity 40m/16k• Spindle speed monitoring• Synchronization of main and sub-spindle• Sub-spindle/main spindle 1° indexing• Rotary tools, synchronous thread cutting• Background edit function• Electronic handwheel• Diagnosis function

• Tool life monitoring• Polygon turning function

Short part production times through simultaneous machining with two spindles and two tool holders. Different simultaneous machining cycles with up to 3 tools – like turning – drilling, roughing – finishing, turning and drilling at the front end combined with simultaneous drilling at the back end or milling – drilling can be realised.

R04/07 example 2 Main spindle: turning with two tools

R04/07 example 3 Main spindle: drilling with rotary tool Sub-spindle: Turning

R04/07 example 1 Main spindle: turning and drilling Sub-spindle: drilling

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Tooling System for the R Series

Standard tool layout:

Optional tool layout:

2 turning tools (8 mm shank)3 drilling tools for front end machining3 drilling tools for back end machining

2 turning tools (8 mm shank) 3 drilling tools for front end machining 3 drilling tools for back end machining

1 turning tool (8 mm shank)3 rotary tools

3 turning tools (8 mm shank) 3 drilling tools for front end machining 3 drilling tools for back end machining

3 turning tools 2 rotary tools offset from the guide bush

by 15 mm or 50 mm (slot machining at front and back)

3 turning tools (8 mm shank)2 rotary tools

3 turning tools (8 mm shank)3 drilling tools for front end machining3 drilling tools for back end machining

1 turning tool (8 mm shank)3 rotary tools, 2 x cross machining,

1 x end-face

3 turning tools (8 mm shank)3 drilling tools for front end machining3 drilling tools for back end machining

1 turning tool (8 mm shank)3 rotary tools offset from the guide bush

by 2 x 5 mm and 1 x 10 mm

R04/R07 U32B

R04/R07 U30B

R04/R07 U33B

R04/R07 U35B

R04/R07 U32B

R04/R07 U34B

R04/R07 U35B

R04/R07 U33B

R04/R07 U30B

R04/R07 U34B

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7,500 10,000

2,8

2,4

0,80,65

0,5

2,200 16,000

1,1

0,75

10 min

2,200 16,000

4,8

3,3

0,450,7

10 min

Machine installation diagram R Series

Spindle Torque

R04-VI

R04/R07 Main spindle

R07-VI

R04/R07 Back spindle

Torque [Nm]

Speed [min-1]

Constant

Speed [min-1]

Constant

Torque [Nm]

Output[kw]

Speed [min-1]

Constant

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Machine Equipment

Standard

• Stationary guide bush • Rotary drive unit on gang tool post• Sub-spindle• Workpiece separator• Coolant tank• Central lubrication• Door lock• Knock-out device for work-pieces with through-hole• Coolant tank• Worklight• Patrol light

Option

• Rotary tools (10 mm shift)• Rotary tools for front- and back machining• Vaccum parts catcher• Yellow caution lamp• Cut-off breakage monitoring• Rotary guide bush• 3 cross rotary tools• High-pressure pump

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Optional accessories R Series

Versatile accessories, like synchronous guide bush, chip conveyor, and 4 compartment receiver for micro parts facilitate the handling of the finished parts.

4 compartment receiver for micro parts Micro parts are unloaded from the machine and connected in the box using a vacuum system.

Flexible guide bush Guide bush opens/closes automatically.

Synchronously driven guide bush (R07-VI) max. speed up to 12,000 min-1.

Rotary indexing unit Portioning of parts. The number of parts per cup can be programmed.

· Mettinger Straße 11 · D-73728 Esslingen · Fon +49/711/3906-100 · Fax +49/711/3906-106 · E-Mail cme@citizen.de · www.citizen.de

Item

Cincom R04-VI

Cincom R07-VI

Main spindle

Max. machining diameter Ø 4 mm Ø 7 mm

Max. machining length 30 mm 40 mm

Motor output (built-in motor) 0,75/1,1 kW 0,75/1,1 kW

Spindle speed 20,000 min-1 16,000 min-1

(12,000 min-1)

Spindle indexing 1 ° 1 °

Spindle bore 9 mm 12 mm

Sub-spindle

Max. machining diameter Ø 4 mm Ø 7 mm

Max. machining length 30 mm 40 mm

Motor output (servo motor) 0,5 kW 0,5 kW

Spindle speed 200–10,000 min-1 200–10,000 min-1

Spindle indexing 1 ° 1 °

Rotary tools at vertical holder 2

Speed 200–8,000 min-1 200–8,000 min-1

Motor output (AC servo motor) 0,2 kW 0,2 kW

Number of tools 2 2

Tooling system

OD turning (8 x 8 x 120) 5 5

ID machining (front end) 3 3

ID machining (back end ) 3 3

Tool holders, quills 15,875 mm 15,875 mm

Tool holders, turning tools (shank section) 8 mm 8 mm

Collet and guide bushes

Collet main spindle/sub-spindle (Schaublin) F8 (101E) F15 (120E)

Guide bush (Neukomm) I351 (51.001) F3001 (5.001)

Rapid feedrates

All axes 30 m/min 30 m/min

Machine dimensions

Required space (w/o magazine) L x W x H 1.410 x 870 x 1.265 mm 1.410 x 870 x 1.265 mm

Centre height 1.000 mm 1.000 mm

Machine weight 800 kg 800 kg

Input power 4 kVA 4 kVA

Specification

All specifications are subject to change without prior notice. This product is an export control item subject to the foreign exchange and foreign trade act. Thus, before exporting this product, or taking it overseas, contact your CITIZEN CINCOM dealer. Please inform your CITIZEN CINCOM dealer in advance of your intention to re-sell, export or relocate this products. For the avoidance of doubt products includes whole or part, replica or copy, technologies and software. In the event of export, proof of approval to export by government or regulatory authority must be evidenced to CITIZEN. You can operate the machines after the confirmation of CITIZEN. CITIZEN is a registered trademark of Citizen Holdings Co., Japan. 09/2011