1

METALLSEPARATOR

FRAME MOUNTED METAL SEPARATOR FOR THE INSPECTIONOF GRAVITY FED BULK MATERIALS SUCH AS GRAIN, FEEDGRANULATES, POWDERS, ...

INDUSTRIES APPLICATION

PLASTIC INDUSTRYRECYCLING INDUSTRYCHEMICAL INDUSTRY

ASSURANCE OF METAL FREEGRANULATES AND PELLETS

QUALITY CONTROL(TO MEET THE REQUIREMENTOF ISO 9000 AND HACCP).

QUICKTRON 03 R

Vers

ion

12/1

0

DETECTION OF ALL TYPES OF METALS

FERROUS

STAINLESS STEEL

ALUMINUM

COPPER

BRASS

.......

RELIABLE DETECTION OF FREE ORENCAPSULATED CONTAMINANTS.

BUNTING BUNTING

METALLSEPARATOR

QUICKTRON 03 R

• DETECTION OF ALL TYPES OF METALS• FERROUS• STAINLESS STEEL• ALUMINUM• COPPER• BRASS• .......RELIABLE DETECTION OF FREE ORENCAPSULATED CONTAMINANTS.

METALLSEPARATOR

FRAME MOUNTED METAL SEPARATOR FOR THE INSPECTIONOF GRAVITY FED BULK MATERIALS SUCH AS GRAIN, FEEDGRANULATES, POWDERS, ...

INDUSTRIES APPLICATION

PLASTIC INDUSTRYRECYCLING INDUSTRYCHEMICAL INDUSTRY

ASSURANCE OF METAL FREEGRANULATES AND PELLETS

QUALITY CONTROL(TO MEET THE REQUIREMENTOF ISO 9000 AND HACCP).

QUICKTRON 03 R

Vers

ion

12/1

0

DETECTION OF ALL TYPES OF METALS

FERROUS

STAINLESS STEEL

ALUMINUM

COPPER

BRASS

.......

RELIABLE DETECTION OF FREE ORENCAPSULATED CONTAMINANTS.

BUNTING BUNTING

2

BUILT FOR THE PURPOSE.

COMPACT DIMENSIONS AND DESIGN. ROUND PORTS ALLOW FOR A EASY AND TROUBLE FREE INTEGRATION INTOTHE EXISTING PROCESS. QUICK AND EFFICIENT INSTALLATION.

DESIGNED FOR ALL APPLICATIONS AND THROUGHPUTS. APERTURES FROM: 30-200 MM ( 1¼“ TO 8.0“ ) AVAILABLE.

ANTI-STATIC SENSING TUBE – PREVENTS STATIC BUILDUP IN AND NEAR THE SENSING TUBE. FALSE REJECTS DUE TOSTATIC DISCHARGE ARE AVOIDED.

PRODUCT EFFECT COMPENSATION – GUARANTEES CONTINUOS SENSITIVITY AND TROUBLE-FREE OPERATION EVENWITH "DIFFICULT" PRODUCTS. "PRODUCT EFFECT” CANNOT CREATE FALSE REJECTS.

SELF MONITORING – IN ADDITION TO THE DETECTION UNIT (COIL AND ELECTRONICS) THE OPERATING PRESSUREAND REJECT FUNCTIONS ARE PERMANENTLY MONITORED AS WELL. AN AUTO-TEST BUTTON IS STANDARD.MALFUNCTIONS ARE INDICATED!

THE DATA SHEET CONTAINS ADDITIONAL INFORMATION AS TO THE AMD 03 (VERSION 3.4) ELECTRONICS.

THE QUICKTRON SERIES ELECTRONIC METALSEPARATORS AUTOMATICALLY DETECT AND REJECTMETALLIC CONTAMINANTS FROM FREE FALLING BULKMATERIALS. CLEAN PRODUCT PASSES FREELY THRUTHE REJECT ASSEMBLY. A CONTAMINANT IN THEPRODUCT STREAM ALTERS THE HIGH FREQUENCYFIELD GENERATED BY THE SEARCH COIL. THEELECTRONICS EVALUATE THIS SIGNAL AND GENERATEAN IMPULSE FOR THE SOLENOID AND THE DOUBLEACTUATING AIR CYLINDER OF THE REJECT ASSEMBLY.THE CONTAMINANT IS INSTANTLY DIVERTED FROMTHE GOOD PRODUCT STREAM ASSURING MINIMALGOOD PRODUCT LOSS. THE REJECT TIME IS ADJUST-ABLE. IN THE CASE OF SEVERAL METAL PARTICLESBEING PRESENT, THE REJECT TIME WILL BE EXTENDEDACCORDINGLY, TO ASSURE A METAL FREE PRODUCT.

QUICKTRON 03 R

CONVINCING ARGUMENTS

WORKING PRINCIPLE

MATERIAL INFEED

PIPE CONNECTION

HOUSING

DETECTION COIL

ANTI-STATIKSENSING TUBE

REJECT FLAPGATE

CONTAMINANT

REJECT FLAP

CONTAMINATEDMATERIAL PORT

CLEAN MATERIALPORT

(ALL) METAL SEPARATOR QUICKTRON 03R

3

QUICKTRON 03 R

STANDARD SCOPE OF DELIVERYCOMPACT UNIT WITH ROUND PORTS, INCLUDING:– FLAP POSITION MONITOR– AIR PRESSURE MONITOR– "TEST" BUTTON

USER MANUAL INCL. INSTALLATION INSTRUCTIONS,WIRING DIAGRAM AND SPARE PARTS LIST INSEVERAL LANGUAGES

EG CONFORMITY DECLARATION

OPTIONS

OPTICAL AND ACOUSTICAL SIGNAL UNITS - BEACON- BUZZER- BEACON WITH SIREN

REJECTION EVENT COUNTER

FUNNEL

(SPECIAL PORT)TRANSITIONS - FOR THE MATERIAL INLET PORT- FOR THE "GOOD" MATERIAL PORT- FOR THE "REJECT" PORT

(SHAPE AND SIZE ARE PROJECT SPECIFIC,FLANGES ARE AVAILABLE AS WELL)

COMPRESSED AIR TANK

AIR COMPRESSOR

MOBILE MOUNTED WITH DOSIFIER

EXAMPLE "SECONDARY SEPARATION”

4

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---

QUICKTRON 03 R

5

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6

MATERIALS EMPLOYED

"GOOD" AND "REJECT" PORT TRANSITIONS INSTALLED ON UNITSWITH 200 MM PORTSMATERIAL: STAINLESS STEEL (1.4301 / SS 304)

QUICKTRON 03 R

t = 1,5

Ø 200

001

Ø 214

ALL DIMENSIONS IN MM.

)7203 LAR( DETAOC-REDWOP ,)CPA 52-52 EZ + 10 CD( OLE:GNISUOH

COVER PLATE: PP (POLYPROPYLENE)

SENSOR TUBE: ELECTRICALLY CONDUCTIVE POLYETHYLENE (PE)

CONNECTING FLANGE: STEEL, GALVANIZED

EJECT HOUSING: DN 30 – DN 150 = PRESSURE CAST ALUMINUMDN 200 = STAINLESS STEEL (1.4301 / SUS 304)

)403 SUS / 1034.1( LEETS SSELNIATS =051 ND–03 ND:PALF TCEJEDN 200 = GFK (FIBERGLASS REINFORCED PLASTIC)

)403 SUS / 1034.1( LEETS SSELNIATS =002 ND–03 ND:TFAHS

SEALING MATERIALS: PU (POLYURETHANE)

WE OFFER PROJECT SPECIFIC TRANSITIONS FOR EVERY UNIT IN ALL SHAPES AND SIZES. PLEASE CON-SULT THE SALES DEPARTMENT.

7

QUICKTRON 03 R

INSTALLATION AND OPERATION INSTRUCTIONS

SENSITIVITY AND THROUGHPUT DIAGRAM

0,4 0,4 0,6 0,7 0,8 0,9 1,2 1,75

3000 8500 17000 22000 34000 49000 77000 137000

SENSITIVITYSTEEL BALL Ø MM

1)

THROUGHPUTLITER / HOUR

2)

30 50 70 80 100 120 150 200MODEL DN

THE METAL SEPARATOR NEEDS TO BE INSTALLED VERTICALLY.

DO NOT EXCEED 0,5 M ( 18“ ) MAXIMUM FREE FALL HEIGHT FROM TOP OF UNIT.

PLEASE MAKE SURE THAT THERE IS ENOUGH SPACE UNDERNEATH THE METAL SEPARATOR. IF THE MATERIAL CAN-NOT EXIT FREELY IT WILL BLOCK THE REJECT FLAP AND PREVENTS THE REJECTION OF METAL CONTAMINANTS.

INSTALL THE METAL SEPARATOR IN A VIBRATION FREE ENVIRONMENT. THE FRAME OF THE METAL SEPARATOR HAS4 MOUNTING BRACKETS. THE OPPOSITE MOUNTING FLANGES HAVE TO ABLE TO SUPPORT THIS WEIGHT.

DO NOT INSTALL MOVING METAL PARTS IN FRONT OF THE APERTURE. THE DISTANCE OF GATES, FLAPS AND OTH-ERS MUST BE AT LEAST OF THE APERTURE WIDTH.

DO NOT INSTALL THE METAL SEPARATOR NEAR STRONG ELECTROMAGNETIC INTERFERENCE FIELDS. POTENTIAL IN-TERFERENCE MAY BE CAUSED BY LARGE ELECTRIC MOTORS, HIGH VOLTAGE LINES, INSUFFICIENT SHIELDED FRE-QUENCY CONVERTERS AND SUCH.

KEEP THE METALSEPARATOR UNDER POWER AT ALL TIMES. THE INITIALIZATION PERIOD AFTER POWER UP IS 15 SEC-ONDS.

POLL THE FAULT INDICATOR AT (CONNECTION BLOCK C ).

1x

THE ABOVE STATED VALUES ARE APPROXIMATE. ACTUAL VALUES DE-PEND ON THE FLOWABILITY, BULK DENSITY AND METHOD OF INFEED.PLEASE CONSULT OUR APPLICATIONS DEPARTMENT.

AS GROUND MATERIAL BRIDGES, THE APERTURE WIDTH OF DN 30 ISNOT SUITABLE FOR APPLICATIONS AFTER SIZE REDUCTION EQUIPMENT.EVEN WITH LARGER DIAMETERS, DO NOT USE MORE THAN 25% OF THETHROUGHPUT AS STATED IN THE TABLES TO AVOID BRIDGING.

1) 2)THE SENSITIVITY IS PROPORTIONAL TO THE DIAMETER OF THE APERTURE.THE SMALLER THE APERTURE, THE HIGHER THE SENSITIVITY. THE ABOVESTATED VALUES WERE OBTAINED IN THE CENTRE OF THE APERTURE UNDERSIMULATED PRODUCTION CONDITIONS AND ARE VALID FOR MOST DRYPOWDERS AND GRANULATES.

MAXIMUM OBTAINABLE SENSITIVITY VALUES CAN BE ESTABLISHED BY TEST-ING YOUR PRODUCT SAMPLE IN OUR LABORATORY.

SENSITIVITY VALUES FOR OTHER MATERIALS:STAINLESS STEEL: FE SPHERE x 1,0 UP TO 1,8 (DEPENDENT ON THE ALLOY)

NON-FERROUS MATERIALS SUCH AS BRONZE, COPPER, ALUMINUM: FESPHERE x 1,0 UP TO 1,4 (DEPENDENT ON THE TYPE OF METAL).

8

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QUICKTRON 03 R

9

CONTROLS

TECHNICAL DATAZH 06/05 ,CA V042–001:YLPPUS REWOP

CURRENT CONSUMPTION: MAX. 0,4 ANID OTMM 02x5 ,WOLB WOLS AM 513:ESUF

TYPE OF PROTECTION: IP 54WORKING TEMPERATURE RANGE: - 5 °C TO +50 °CSTORAGE TEMPERATURE RANGE: -10 °C TO +60 °C

% 001 OTPU:YTIDIMUH .LER

REJECT DURATION: 0,14 TO 19 SECONDS, ADJUSTABLEDER YRREBPSAR = 7203 LAR:DETNIAP

)2,7 GULP RIA( RAB 01 - 6:YLPPUS RIAAIR CONSUMPTION: < 0,2 NORM-LITRES PER REJECT

MM 01:EZIS LAIRETAM KLUB)NIP DNUORG DNA ELOP OWT( GULP HTIWELBAC M 6,1 .PPA:ELBAC REWOP

(US-VERSION WITH US-STANDARD PLUG)

LLAF EERF:DEEPS GNIYEVNOC

Ø

OTHER VERSIONS AVAILABLE

QUICKTRON 03 R

SENSITIVITY REJECT TIME

POWER 24V

OPTICAL INDICATORS

POWER +15V

POWER -15V

METAL

FAULT

M 20

DETECTORCOIL

SOLENOIDACTUATOR

PRESSURESENSOR

POWER

CABLEENTRY

TO BE USEDBY CUSTOMER

M 20 M 16

M 16

M 20 M 20

FAULT INDICATOR,TEST BUTTON

10

f 1 + f 2 FUNCTION BLOCK

f 1

f 2

CONNECTING EXAMPLES

a bRECEIVER +

f1 + f2 + e +FUNCTION BLOCK POWER

TRANSMITTER ARE USEDBY MANUFACTURER.

QUICKTRON 03 R

I2 I124V

P >

24V 24V

24V

GN

D

GN

D

BROWN BLACK BLUE

I4

GN

D

24V 24V

24V

24VI3 A1

1

4 53

2

a b f 1

f 2

dc

e

INPUTS AND OUTPUTS

INPUTS

24 VDC- OUTPUTS

(STANDARD LAYOUT)

I1 – PRESSURE MONITOR, CONTACTSCLOSED IF PRESSURE OK.

I2 – INITIATOR (REJECT) FLAP POSITION SENSOR

I3 – RESET-BUTTON, EXTERNAL TO REST THE FAULTINDICATION (MAX. CABLE LENGTH 5M)

I4 – TEST-BUTTON, EXTERNAL TO TEST THE FUNCTIONOF THE METAL SEPARATOR (MAX. CABLE LENGTH 5M)

(STANDARD LAYOUT)

A1 – ACTIVE OUTPUT SWITCHES WHEN METAL IS DETECTED(OPERATES THE SOLENOID VALVE).

CONNECT ONLY POTENTIAL FREE CONTACTS (NO EXTERNAL SUPPLIEDVOLTAGE) ! MAX. (TOTAL) POWER CONSUMPTION 100 MA (FOR ALLCONNECTIONS / f1 + f2)

1.

2.

3.

4.

5.

11

2 (FAULT)RELAY

1 (METAL)RELAY

POWER SUPPLY

FLOATING RELAY CHANGE OVER CONTACTACTUATED BY SELF MONITORING SYSTEMMAX. CONTACT LOAD: 250V/3A

FLOATING RELAY-CHANGE OVER CONTACT ACTUATED WHEN METAL IS DETECTEDMAX. CONTACT LOAD: 250 V / 3 APULSE DURATION (AUTO-RESET): 0,14 SEC. TO 19 SEC. (ADJUSTABLE)

100 – 240 V AC, 50/60 Hz, CURRENT CONSUMPTION: MAX. 400 MAOTHER VERSIONS AVAILABLE

11

N

12

L1

14

2124

22

c

d

e

QUICKTRON 03 R

INPUTS AND OUTPUTS

(NORMAL-OPERATION)

(NORMAL-OPERATION)

12

TO 1: PROTECTION OF SIZE REDUCTION EQUIPMENT

EXAMINATION OF BULK MATERIALS INPNEUMATIC CONVEYING SYSTEMS

TO 2: EXAMINATION OF BULK MATERIALS IN FREE FALL

TO 3:

A TEAM OF SPECIALISTS DEDICATED TO DEVELOP, MANUFACTURE ANDMARKET THE WORLD'S FINEST ELECTRONIC METAL DETECTION AND SEPARA-TION EQUIPMENT FOR ALL INDUSTRIES. IT IS OUR GOAL TO PROVIDE THEOPTIMUM SOLUTION TO MEET EVERY CRITERIA. MANY YEARS OF EXPERIENCEPROVIDING HUNDREDS OF DETECTION COILS WITH VARIOUS CONTROLS ASWELL AS A MULTITUDE OF MECHANICAL SEPARATING AND SORTING COMPO-NENTS ARE AT YOUR DISPOSAL. WE POOL OUR KNOWLEDGE AND EXPERIENCETO OFFER A SOLUTION TO VIRTUALLY ANY APPLICATION.

„WHEN OTHERS SAY NO, WE SAY LETS GO!“

LET OUR TEAM PROVIDE YOU WITH THE OPTIMUM SOLUTION FOR YOURMETAL CONTAMINATION.

500 S. Spencer Road • P.O. Box 468 • Newton Kansas 67114800-835-2526 • 316-284-2020 (outside USA and Canada) • Fax: 316-283-4975Email: bmc@buntingmagnetics.com • www.buntingmagnetics.com53, route des Contamines

74370 Argonay - France

Tél. : +33 (0)4 50 27 29 00 - Fax. : +33 (0)4 50 27 38 22

info@bmsfrance.eu

www.bmsfrance.eu

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