Quick Start Guide - Badger Meter Europa GmbH · Use this document as a guide for quick startup ....

Valve PositionersSRD960 Universal Positioner

POS-QS-00502-EN-02 (May 2018) Quick Start Guide

CONTENTS

Mounting the Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Select an Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Mount to Linear Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Mount to Rotary Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pneumatic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Valve Positioners, SRD960 Universal Positioner

Page ii May 2018POS-QS-00502-EN-02

Use this document as a guide for quick startup . For more detailed information, see the positioner’s User Manual and Product Data Sheet, available on our website at www .badgermeter .com .

MOUNTING THE POSITIONERSelect an AdapterThe Universal Positioner needs a linking piece for attachment to the different brands of actuators . The standard Mounting Adapter is marked with Option N .

Figure 1: Mounting adapters

During operation, the flat side of the spindle 9 on the back of the positioner must always point towards the arrow 26 . The working angle around this position is ± 45° .

Figure 2: Actuator orientation

Mounting the Positioner

May 2018 POS-QS-00502-EN-02

Mount to Linear Actuators

Direct mounting

-dnahthgir-gnitnuomRUMAN-dnahtfel-gnitnuomRUMAN

Figure 3: Mounting positions

Feedback Lever for Linear Actuators

Carrier bolt B:

Figure 4: Feedback lever

The carrier bolt B is in the slot of the feedback lever A and the compensating spring F touches the carrier bolt .


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Mount to Rotary Actuators

Figure 5: Mounting to rotary actuator

Do not tighten grub screw 4 against the thread of spindle 9 .OTEE:N When the product temperature rises, the drive shaft 1 lengthens . Therefore, the rotary adaptor 3 must be mounted

with approximately 1 mm (0 .04 in .) of clearance between the drive shaft 1 and the rotary adaptor 3 . To create this clearance, place two washers 5 on the feedback shaft stub 9 before attaching the rotary adaptor .

SRD

Rotary actuator

Figure 27: Mounting if actuator is left-rotating

SRD

Rotary actuator

Figure 28: Mounting if actuator is right-rotating

Directionof rotation

0 --> 100 %of actuator

shaft 1

Directionof rotation

0 --> 100 %of feedback

shaft 9

Figure 6: Positioner mounting


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CONNECTIONS

INSTALLATION AND STARTUP OF THIS INSTRUMENT IS TO BE CARRIED OUT ONLY BY QUALIFIED PERSONNEL, FAMILIAR WITH INSTALLATION AND STARTUP PROCEDURES AND OPERATION OF THIS PRODUCT!

Figure 7: Type of thread

After aligning and mounting the positioner to the valve, connect the pneumatic tubing .Check before mounting fittings and cable glands if threads are matching, otherwise housing can be damaged . The type of thread is marked at housing .Ground: Connect earth cable to screw #1 or screw #2 in the electrical connection compartment .

Pneumatic ConnectionsAir supply: 1 .4…6 bar (but not more than the maximum pressure of the actuator), free of oil, dust and water . Unused pneumatic connections must be closed off .

Figure 8: Mounting versions

Connections

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Electrical Connections*! To access the electrical connection compartment, loosen the protection screw and open the cover . This screw also unlocks the cover for the electronic compartment .

AB

#2 Earth connection in electrical connectioncompartment.

Figure 9: Electrical connection compartment

Setpoint

SRD960-xD (Intelligent w/o comm.) SRD960-xH (HART) SRD960-xA (Analog)

Electric terminal A

Input 4 . . . 20 mA

11+ 12-

SRD960-xF (FoxCom digital) Electric terminal A11+ 12-

Supply voltage 13 . . . 36V DC

SRD960-xP (PROFIBUS PA) SRD960-xQ (FIELDBUS FF)

Electric terminal ABus connection acc. to IEC 1158-2Supply voltage 9 . . . 32V DC

11 12

Limit Switch

SRD960-xxxT or U Two-wire proximity sensors, according to DIN 19234 or NAMUR

Electric terminal B

Switching ampli�er

Switching ampli�er

41+ 42- 51+ 52-

SRD960-xxR Electric terminal BContact 2

Contact 1

Supply voltage 10 . . . 30V DC

41+ 43- 42 52

SRD960-xxxVWARNING

FOR INFORMATION ON CONNECTING MICRO SWITCHES, SEE THE USER MANUAL AND COMPLY WITH THE SAFETY REQUIREMENTS LISTED THEREIN.

Additional I/O

Two binary outputs (SRD960-xxP) Two-wire system, according to DIN 19234 or switched output

Electric terminal B

External power supply


81+ 82- 83+ 84-

Two binary inputs (SRD960-xxB) Binary inputs with internal supply for connection of sensors or switches (switch closed for normal operation)

Electric terminal B15+ 16-13+ 14-

Position feedback 4…20 mA and 1 Alarm (SRD960-xxQ) Analog input 4…20 mA and binary output . Two-wire system, according to DIN 19234 or switched

Electric terminal B81+ 82- 31+ 32-Analog output 4 to 20 mA,Two-wire system, supplied with external power supply.


Two binary in-/outputs (SRD960-xxE) Two-wire system, according to DIN 19234 or switched input/output

Electric terminal B81+ 82- 83+ 84-Binary in-/output,Two-wire system, supplied with external power supply

Binary in-/output,Two-wire system, supplied with external power supply

Connections

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STARTUP

GeneralAfter mounting the positioner on the actuator and connecting the air and electrical input, you can start the SRD . Use the local keypad and LCD/LED display to adjust the SRD960 .

INJURIES MAY OCCUR. DO NOT TOUCH BEHIND THE POSITIONER HOUSING WHILE OPERATING THE KEYS.

Key Cover (Optional)

Loosen screw A and turn aside the cover B to access the four local keys .

MENU DOWN UP ENTER

Figure 10: Local keys

Setting by Means of Local Keys

The keys have the following functions:() start menu / end menu (–) counting down of menu or parameter numbers (+) counting up of menu or parameter numbers () confirm at start, or when entering, storing, or verifying () (–) (+) simultaneously: Reset = new start of SRD, thereafter initialization

Indication with LCD

In true text:

SRD Main Menu1 Mounting2 Autostart3 Valve Action

If there is no response using the local keys (message 1 appears), make sure that the Write Protection is not set . Remove the write protection using the configuration software .

Indication with LEDs

The LEDs indicate the following methods:

M 1 2 3 4

½ ½ - - - M and LED 1 flash

1 constant light, ON¼ flashing: short ON, long OFF½ flashing: ON and OFF same duration¾ flashing: long ON, short OFF– OFF

Startup

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Operation

Operation after a Powerup or Reset

The SRD initializes after a powerup or reset, checking and starting the electronic components . The stored data of the positioner is not affected and remains unchanged .The INIT status displays in clear text on the LCD or as LED code .Initialization takes approximately 3 seconds, then the SRD goes:

• Into operation if Autostart has already been done or

• To configuration Menu 1, to select the text language .

9.9 Menu Lang9.9.1 English9.9.2 Deutsch9.9.3 (Francais)

... and the display orientation is selected ...

9.10 LCD Orient9.10.1 Normal9.10.2 Flipped

... then automatically continued to configuration:

SRD Main Menu1 Mounting2 Autostart3 Valve Action

Select with keys(+) or (–)and confirm with ( ) .

Operation after an Autostart

After an autostart, the SRD goes automatically IN OPERATION . While IN OPERATION, you can still configure additional parameters . Press to access the parameters .

87.5 %Valve position

The LCD display indicates the process variable .With the LED version, all LEDs are off during operation .

Travel positionInput currentDigital setpointStem setpointOutput pressure1Output pressure2Input pressureTemperatureTravel sumValve cyclesSRD Version

Press + or – to retrieve additional information from the SRD:Certain data is available only with the corresponding options .

Manual OperationTo switch to manual mode, press twice . You can now set the valve position manually . To exit the menu, press twice .

Operation with LCD

• Press to enter the Menu mode . Menu 1 appears .• Press + or – to select a menu item . Each press moves one

menu item forward or back . • Press to confirm your selection and enter the Parameter

Change mode for the selected item .• Press again to exit the Menu mode .

◊ If the SRD remains in Menu mode, it is OUT OF SERVICE and you must initiate an autostart .

◊ If the SRD is IN OPERATION, the valve position displays .

◊ If you select a menu but do not press any keys for a few minutes, the SRD switches back to operation .

Operation with LED

• Press to enter the Menu mode . The red LED flashes alternately with the green LED1, which indicates menu item 1 .

• Press + or – to select a menu item . Each press moves one menu item forward or back . The flashing green LEDs indicate a selected menu item . To test the LED before configuration, move from menu item 1 to 4 and check that each LED lights .

• Press to confirm your selection and enter the Parameter Change mode for the selected item . The red LED goes off and the remaining green LED indicates the parameter or state to be set1) .

• Press again to exit the Menu mode . Red and green LEDs extinguish when the SRD is IN SERVICE . ◊ If the SRD remains in Menu mode, it is OUT OF SERVICE

and you must initiate an autostart .

◊ If the SRD is IN OPERATION, the valve position displays .

◊ If you select a menu but do not press any keys for a few minutes, the SRD switches back to operation .

1) Exception in Menu 6 (and at PROFIBUS Menu 10) . No parameter indicated at first, but flashing rhythm with long green and short red phases . This points to a sub-menu . Then enter into parameter selection as described .

Startup

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Menu Structure for SRD991 / SRD960 with LCD

Startup

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INTENTIONAL BLANK PAGE

Quick Start Guide

May 2018 POS-QS-00502-EN-02

Quick Start Guide - Badger Meter Europa GmbH · Use this document as a guide for quick startup ....

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