Quality Assuarace Lab and r

8/13/2019 Quality Assuarace Lab and r

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Presented by-

SHIPRA MOHANTY

Summer Training from 3rd June to 24th

June10


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Ingots

Rods

Rolled products


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Hot rolled coils

Hot rolled plates

Cold rolled coils/strips

Cold rolled sheets

Corrugated sheets

Chequered sheets

New cold rolling mill products


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XRF & XRD

POT FLUX ANALYSER

ATOMIC ABSORPTION SPECTROMETER

SCANNING ELECTRON MICROSCOPE

POLARISING MICROSCOPE

ERICHSEN SHEET METAL TESTER

INSTRON 5569

MELTING FURNACE,MINIATURE ROLLING MILL,WIRE DRAWING

EQUIPMENT,FORGING PRESS,HEAT TREATMENT FURNACE ETC..


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In X-Ray Diffraction, x-raysof a known wave length are

used for examinations.

Using Braggs law, the

determination of lattice

spacing dhklwhich is

characteristic for any

crystallographic or

mineralogical phase, is done

by obtaining the reflection

angle, 2hklwith the help of

diffractometer.


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Used for non-destructive

chemical analysis of rocks,

minerals, sediments & fluids.

It works on x-ray

spectroscopic principles.

XRF generally cannot make

analysis at small spots, so itis typically used for bulk

analysis.

Due its low cost of sample

preparation, stability & ease

of use, its widely used foranalysis of major & trace

elements in rocks, minerals

etc.


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A pot flux analyser is

specially developed for the

needs of pot flux analysis &

bath ratio determination in

aluminium industries.

It includes a x-ray

diffraction system for

analysis of typical bathphases & x-ray fluorescence

channel for determination of

total calcium contents in

bath samples.

It is very cost effective as itdoes not requires external

water chillers.


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It is used to determine

the concentration of aspecific metal element

in a sample.

This spectroscopy can

be used to analyze over

70 different metals in a

solution.

It uses Lambert-Beer

law for its calculations.


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It images the sample surface by

scanning it with a high-energy beam

of electrons.It produces signals which give

information about the sample

surface topography, constitution &

other properties such as electrical

conductivity.

The types of signals produced by

SEM include secondary electrons,

back-scattered electrons(BSE),

characteristic x-rays,

light(cathodoluminescence),

specimen current & transmitted

electrons.

Due to very narrow electron beam,SEM micrographs have large depth

of field yielding a characteristic 3-d

appearance useful for

understanding the surface structure

of a sample


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These microscopes are commonly

known as ore microscopes since

they view thick polished specimensof rocks and minerals.

The rock ore is polished and only

the top surface is viewed. Since the

ore is thick, it is opaque and no

light is transmitted through it.

The ore microscope applies

incident polarized light to thespecimens surface which is

reflected back into the microscope

objective to be viewed in the

eyepieces.

Most polarizing microscopes

produce only transmitted polarized

light. This means they provide light

from the bottom and it transmits

through the thin section of

specimen on a microscope slide.


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It is a universal sheet metal

testing machine for research,

development & in process

testing.

The special feature of this

testing machine is the increased

drawing speed of the drawing

punch which can be adjusted inan infinitely variable manner &

independent of load up to

3000mm/min.

This is achieved by using a

separate oil circuit fed by pump

with high volumetricdisplacement.

An useful microscope with

illumination is also used to

make the detection of cracks

much easier.Manual sheet testing machine, 30kN


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Instron 5569 mechanical tester

is capable of a wide variety of

mechanical testing methods.The machine evaluates the

mechanical properties of the

metals using tension,

compression, flexure, fatigue,

impact, torsion & hardness

tests.

The data collection & analysis

including instrumental control

are performed by Instrons

Merlin software.


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INSTRON 5569 LOAD FRAME

Tension, compression, and 3- and 4-point

bending loading available 5 kN and 50 kN load cells

Displacement rates: .005 - 500 mm/min

Computer control and data collection

Automated data analysis capabilities

ASTM standard and custom test methods

available


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Process of reducing thickness or

changing cross

section by compressive forcesapplied through a

set of rolls.

Continuous casting into semi-

finished products

has economic benefits

Integrated mills are large,expensive facilities

with complete sequence of rolling

and forming

activities. Mini mills utilize scrap

metal.

Hot Rolling leaves a rough mill

scale on surfaceRemove HR mill scale by:

Acid etching (pickling)

Water blasting

Grinding


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Quality Assuarace Lab and r

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