Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. ·...

43
130 © 2004 - 2010 Quad Flat Pack No-Lead (QFN)

Transcript of Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. ·...

Page 1: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

130

©2

004 -

2010Q

uad

Fla

t P

ack N

o-L

ead

(Q

FN

)

Page 2: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

131

©2

004 -

2010

QF

N: W

hat

is

it?

Q

uad F

lat

Pa

ck N

o L

ead o

r

Quad F

lat

Non-L

eaded

O

verm

old

ed

leadfr

am

ew

ith b

ond p

ads

exposed o

n the b

ottom

and a

rranged a

long

the p

eriphery

of th

e p

ackage

‘T

he p

oor

man’s

ball

grid a

rray’

Page 3: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

132

©2

004 -

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QF

N (

con

t.)

A

lso k

now

n a

s

!B

ott

om

Te

rmin

ate

d C

om

po

ne

nt

(BT

C)

!M

icro

Le

ad

Fra

me

(ML

F)

!O

the

rs (

LF

-CS

P,

ML

P,

LP

CC

, Q

LP

, H

VQ

FN

, e

tc.)

D

evelo

ped in the e

arly to

mid

-1990’s

by M

oto

rola

, T

oshib

a,

Am

kor,

etc

.

S

tandard

ized b

y J

ED

EC

/EIA

J in late

-1990’s

F

aste

st gro

win

g p

ackage type

Page 4: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

133

©2

004 -

2010

QF

N P

ackag

ing:

Tre

nd

s

In

itia

l fo

cu

s o

n s

ing

le-r

ow

of

I/O

pin

s

!1

x 2

mm

(3

le

ad

) to

14

x 1

4 m

m (

12

0 le

ad

s)

E

xp

an

sio

n in

to a

dd

itio

na

l ro

ws

!D

ua

l ro

w in

cre

ase

s I

/O c

ou

nt

to a

bo

ve

15

0

!A

SE

off

erin

g m

ulti-ro

w (

ad

va

nce

d Q

FN

)

Q

FN

se

em

s t

o b

e g

rad

ua

lly

pro

gre

ssin

g t

ow

ard

s la

nd

gri

d a

rra

y (

LG

A)

co

nfig

ura

tio

n

Page 5: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

134

©2

004 -

2010

QF

N T

ren

ds

(co

nt.

)

O

ffe

red

in

a v

ari

ety

of

pitch

es

!0

.4m

m s

ee

ms t

o b

e t

he

mo

st

po

pu

lar

N

um

ero

us p

acka

ge

ou

tlin

e v

ers

ion

s (

JE

DE

C)

!M

O-1

96

(1

99

8)

!A

va

ilab

le in

tw

o (

DF

N)

an

d f

ou

r-sid

ed

O

ffe

red

in

a v

ari

ety

of

thic

kn

esse

s!

VQ

FN

, W

QF

N,

UQ

FN

, X

QF

N (

based o

n J

ED

EC

sta

ndard

o

utlin

e d

ocu

me

nt)

!D

ow

n t

o 0

.45

mm

pro

file

he

igh

t

Page 6: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

135

©2

004 -

2010

135

QF

N (

con

t.)

E

xp

ecte

d t

o d

om

ina

te le

ad

co

un

ts b

etw

ee

n 8

to

68

!O

bsole

scence o

f Q

FP

and S

OP

?

!S

OJ a

lre

ad

y w

ide

ly u

na

va

ilab

le

In

cre

asin

gly

po

pu

lar

for

po

we

r a

nd

RF

co

mp

on

en

ts!

Ca

n r

esu

lt in

asym

me

tric

pa

cka

ge

desig

ns

O

the

r va

ria

tio

ns

!S

ing

ula

ted

(pu

nch

ed

) a

nd

sa

we

d

Page 7: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

136

©2

004 -

2010

136

QF

N A

dvan

tage

s: S

ize

and

Co

st

S

ma

ller,

lig

hte

r a

nd

th

inn

er

tha

n c

om

pa

rab

le le

ad

ed

p

acka

ge

s!

Allo

ws f

or

gre

ate

r fu

nctio

na

lity p

er

vo

lum

e

R

ed

uce

s c

ost

!C

om

po

ne

nt

ma

nu

factu

rers

: M

ore

IC

s p

er

fra

me

!O

EM

s:

Re

du

ce

d b

oa

rd s

ize

A

tte

mp

ts t

o lim

it t

he

fo

otp

rin

t o

f lo

we

r I/

O d

evic

es

ha

ve

pre

vio

usly

be

en

sty

mie

d f

or

co

st

rea

so

ns

!B

GA

ma

teria

ls a

nd

pro

ce

ss to

o e

xp

en

siv

e

Page 8: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

137

©2

004 -

2010

137

Ad

van

tage

s: M

anufa

ctura

bilit

y

S

ma

ll p

acka

ge

with

ou

t p

lace

me

nt

an

d s

old

er

pri

ntin

g c

on

str

ain

ts o

f fin

e p

itch

le

ad

ed

de

vic

es

!N

o s

pe

cia

l h

an

dlin

g/t

rays to

avo

id b

en

t o

r n

on

pla

na

r p

ins

!E

asie

r to

pla

ce

co

rre

ctly o

n P

CB

pa

ds t

ha

n f

ine

pitch

QF

Ps,

TS

OP

s,

etc

.

!L

arg

er

pa

d g

eo

me

try m

ake

s f

or

sim

ple

r so

lde

r p

aste

prin

tin

g

!L

ess p

ron

e t

o b

rid

gin

g d

efe

cts

wh

en

pro

pe

r p

ad

de

sig

n a

nd

ste

ncil

ap

ert

ure

s a

re u

se

d.

R

ed

uce

d p

op

co

rnin

gm

ois

ture

se

nsitiv

ity issu

es –

sm

alle

r p

acka

ge

Page 9: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

138

©2

004 -

2010

138

Ad

van

tage

s: T

her

mal

Per

form

ance

M

ore

dire

ct

the

rma

l p

ath

with

la

rge

r a

rea

!D

ie

Die

Attach

Therm

al P

ad

So

lde

r

Board

Bond P

ad

!Ja

for

the

QF

N is a

bo

ut

ha

lf o

f a

lea

de

d c

ou

nte

rpa

rt (

as p

er

JE

SD

-51

)

!A

llow

s f

or

2X

in

cre

ase

in

po

we

r d

issip

atio

n

Page 10: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

139

©2

004 -

2010

139

Ad

van

tage

s: I

nd

uct

ance

A

t h

igh

er

op

era

tin

g f

req

ue

ncie

s,

ind

ucta

nce

of

the

go

ld w

ire

an

d lo

ng

le

ad

-fra

me

tra

ce

s w

ill a

ffe

ct

pe

rfo

rma

nce

In

du

cta

nce

of

QF

N is h

alf its

le

ad

ed

co

un

terp

art

be

ca

use

it

elim

ina

tes g

ullw

ing

lea

ds a

nd

sh

ort

en

s

wir

e le

ng

ths

http://a

p.p

ennn

et.com

/dis

pla

y_art

icle

/1539

55/3

6/A

RT

CL/n

one/n

one/1

/The-b

ack-e

nd-p

rocess:-

Ste

p-9

-QF

N-S

ingu

latio

n/

Po

pu

lar

for

RF

De

sig

ns

Page 11: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

140

©2

004 -

2010

140

QF

N: W

hy

No

t?

Q

FN

is a

‘next genera

tion’te

chnolo

gy for

non-c

onsum

er

ele

ctr

onic

OE

Ms d

ue to

concern

s w

ith

!M

an

ufa

ctu

rab

ility

!C

om

pa

tib

ility

with

oth

er

OE

M p

roce

sse

s

!R

elia

bili

ty

A

ccepta

nce o

f th

is p

ackage, especia

lly in

long-life, severe

environm

ent, h

igh-r

el

applic

ations, is

curr

ently lim

ited a

s a

result

Page 12: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

141

©2

004 -

2010

141

QF

N M

anufa

ctura

bili

ty: B

on

d P

ads

N

on

So

lde

r M

ask D

efin

ed

Pa

ds P

refe

rre

d (

NS

MD

)

!C

op

pe

r e

tch

pro

ce

ss h

as t

igh

ter

pro

ce

ss c

on

tro

l th

an

so

lde

r m

ask p

roce

ss

!M

ake

s f

or

mo

re c

on

sis

ten

t, s

tro

ng

so

lde

r jo

ints

sin

ce

so

lde

r

bo

nd

s t

o b

oth

to

ps a

nd

sid

es o

f p

ad

s

U

se

so

lde

r m

ask d

efin

ed

pa

ds (

SM

D)

with

ca

re

!C

an

be

use

d t

o a

vo

id b

rid

gin

g b

etw

ee

n p

ad

s,

esp

ecia

lly

be

twe

en

th

erm

al a

nd

sig

na

l p

ad

s.

!P

ads c

an g

row

in s

ize q

uite a

bit b

ased o

n P

CB

mfg

capabili

ties

Page 13: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

142

©2

004 -

2010

Bo

nd P

ads

(co

nt.

)

C

an

lo

se

so

lde

r vo

lum

e t

hro

ug

h v

ias

in t

he

rma

l p

ad

s

!O

ffse

t via

fro

m c

en

ter

of

the

pa

d

!M

ay n

ee

d t

o t

en

t, p

lug

, o

r ca

p v

ias

to k

ee

p s

uff

icie

nt

pa

ste

volu

me

!T

enting a

nd p

luggin

g v

ias

is o

ften n

ot

well

contr

olle

d a

nd

ca

n le

ad

to

pla

ce

me

nt

an

d c

he

mic

al e

ntr

ap

me

nt

issu

es

!E

xe

rcis

e c

are

with

de

vic

es p

lace

d o

n o

pp

osin

g s

ide

of Q

FN

!C

an

cre

ate

pla

ce

me

nt

issu

es if

so

lde

r “b

um

ps”

are

cre

ate

d

in v

ias

!C

an

cre

ate

so

lde

r sh

ort

co

nd

itio

ns o

n t

he o

pposin

g d

evic

e

!C

ap

pin

g is a

mo

re r

ob

ust,

mo

re e

xp

en

siv

e p

roce

ss t

ha

t

elim

inate

s t

hese c

oncern

s

Page 14: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

143

©2

004 -

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143

Bo

nd P

ads

(co

nt.

)

E

xte

nd

bo

nd

pa

d 0

.2 –

0.3

mm

be

yo

nd

pa

cka

ge

fo

otp

rin

t

!M

ay o

r m

ay n

ot sold

er

to c

ut edge

!A

llow

s f

or

be

tte

r vis

ua

l in

sp

ectio

n

R

ea

lly n

ee

d X

-ra

y fo

r b

est re

su

lts

!A

llow

s f

or

ve

rifica

tio

n o

f b

rid

gin

g,

adequate

sold

er

covera

ge a

nd

vo

id p

erc

en

tag

e

!N

ote

: Lackin

g in g

ood c

rite

ria

for

accepta

ble

void

ing

Page 15: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

144

©2

004 -

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144

Man

ufa

ctura

bili

ty: Ste

nci

l D

esig

n

S

ten

cil

thic

kn

ess a

nd

ap

ert

ure

de

sig

n c

an

be

cru

cia

l fo

r m

an

ufa

ctu

rab

ility

!E

xcessiv

e a

mount

of

paste

can induce

float, lifting the Q

FN

off the b

oard

!E

xce

ssiv

e v

oid

ing

ca

n a

lso

be

in

du

ce

d

thro

ug

h in

ap

pro

pria

te s

ten

cil

de

sig

n

F

ollo

w m

an

ufa

ctu

rer’s g

uid

elin

es

!G

oa

l is

2-3

mils

of so

lde

r th

ickn

ess

R

ule

s o

f th

um

b (

the

rma

l p

ad

)

!R

atio o

f apert

ure

/pad ~

0.5

:1

!C

on

sid

er

mu

ltip

le,

sm

alle

r a

pe

rtu

res

(avoid

larg

e b

ricks o

f sold

er

paste

)

!R

ed

uce

s p

rop

en

sity f

or

so

lde

r b

alli

ng

Page 16: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

145

©2

004 -

2010

145

Man

ufa

ctura

bili

ty: R

eflo

w &

Mo

istu

re

Q

FN

so

lde

r jo

ints

are

mo

re s

usce

ptib

le t

o d

ime

nsio

na

l ch

an

ge

s

C

ase

Stu

dy:

Mili

tary

su

pp

lier

exp

eri

en

ce

d s

old

er

se

pa

ratio

n u

nd

er

QF

N

Q

FN

su

pp

lier

ad

mitte

d t

ha

t th

e p

acka

ge

wa

s m

ore

su

sce

ptib

le t

o

mo

istu

re a

bso

rptio

n t

ha

t in

itia

lly e

xp

ecte

d!

Re

su

lte

d in

tra

nsie

nt

sw

elli

ng

du

rin

g r

eflo

w s

old

eri

ng

!In

du

ce

d v

ert

ica

l lif

t, c

au

sin

g s

old

er

se

pa

ratio

n

W

as n

ot

po

pco

rnin

g!

No

evid

en

ce

of

cra

ckin

g o

r d

ela

min

atio

nin

co

mp

on

en

t p

acka

ge

Page 17: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

146

©2

004 -

2010

146

Man

ufa

ctura

bili

ty: R

eflo

w P

rofi

le

R

eflo

w r

am

p r

ate

ca

n in

flu

en

ce

vo

id a

nd

cra

ck

form

atio

n

Ca

se

Stu

dy

M

an

ufa

ctu

rer

exp

eri

en

ce

d d

ram

atica

lly d

iffe

rin

g

de

fect

rate

s o

n a

QF

N b

ein

g a

sse

mb

led

in

mu

ltip

le

loca

tio

ns

!D

efe

ctive Q

FN

sshow

ed v

ery

hig

h r

ate

s o

f void

ing.

In

itia

lly,

no

ob

vio

us d

rive

r!

No

co

mp

on

en

t n

or

sig

nific

an

t d

esig

n c

ha

ng

es,

!Id

en

tica

l a

sse

mb

ly p

roce

ss a

nd

PC

B m

an

ufa

ctu

rer

D

iffe

ren

ce

in

ra

mp

ra

tes w

ere

ke

y!

Both

heating a

nd c

oolin

g

Page 18: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

147

©2

004 -

2010

Man

ufa

ctura

bilit

y: R

eflo

w P

rofi

le (

con

t.)

S

tro

ng

in

dic

atio

ns o

f vo

idin

g a

nd

cra

ck p

rop

ag

atio

n

M

atc

hin

g c

rack f

ace

s s

ug

ge

st

so

me

de

gre

e o

f b

ritt

le

fra

ctu

re

Page 19: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

148

©2

004 -

2010

148

Ref

low

Pro

file

(co

nt.

)

Pre

an

d P

ost

resu

lts o

f O

ven

Pro

file

Ch

an

ge

Pre

Pro

file

Ch

an

ge

Post P

rofile

Change

Page 20: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

149

©2

004 -

2010

149

Man

ufa

ctura

bilit

y: Q

FN

Jo

int

Insp

ecti

on

C

oncave fill

et possib

le w

ith b

oth

saw

ed o

r punched Q

FN

!S

hort

sto

rage tim

es, active flu

x

G

reate

r opport

unity w

ith p

unched Q

FN

!M

ore

copper

exposed

Sin

gula

ted

thro

ugh s

aw

ing

Sin

gula

ted

thro

ugh p

unchin

g

Page 21: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

150

©2

004 -

2010

150

Man

ufa

ctura

bilit

y: Q

FN

Jo

int

Insp

ecti

on

C

on

ve

x o

r a

bse

nce

of

fille

t h

igh

ly lik

ely

!E

tch

ing

of

lea

dfr

am

eca

n p

reve

nt

pa

d f

rom

re

ach

ing

ed

ge

of

pa

cka

ge

!E

dg

e o

f b

on

d p

ad

is n

ot p

late

d fo

r so

lde

rab

ility

Page 22: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

151

©2

004 -

2010

151

QF

N S

ingu

lati

on

Pro

cess

Sin

gula

ted

opera

tion

Title

: R

elia

bili

ty a

sp

ects

of

ele

ctr

onic

de

vic

es f

or

adva

nce

d r

eq

uir

em

en

ts

Au

tho

r(s):

Flo

ria

nS

ch

ler,

Mic

ha

el R

osch

, Jo

ha

nn

es H

orb

er,

Kla

us F

eld

ma

nn

Jo

urn

al: C

ircu

it W

orl

d

Ye

ar:

20

08

, V

olu

me

: 3

4,

Issu

e:

3,

Pa

ge

: 2

3 -

30

Page 23: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

152

©2

004 -

2010

152

Man

ufa

ctura

bilit

y: Q

FN

Jo

int

Insp

ecti

on

A

la

rge

co

nve

x f

ille

t is

oft

en

an

in

dic

atio

n o

f is

su

es

!P

oo

r w

ett

ing

un

de

r th

e Q

FN

!T

iltin

g d

ue

to

exce

ssiv

e s

old

er

pa

ste

un

de

r th

e t

he

rma

l p

ad

!E

leva

ted

so

lde

r su

rfa

ce

te

nsio

n,

fro

m in

su

ffic

ien

t so

lde

r p

aste

un

de

r th

e t

he

rma

l p

ad

, p

ulli

ng

th

e p

acka

ge

do

wn

Page 24: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

153

©2

004 -

2010

Cas

e Stu

dy

Hig

h r

ate

of in

itia

l fa

ilure

s in

th

e fie

ld

Page 25: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

154

©2

004 -

2010C

om

ponent m

anufa

ctu

rer

recom

mended s

tencil

desig

n

Page 26: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

155

©2

004 -

2010

Unre

flow

ed

sold

er

paste

Page 27: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

156

©2

004 -

2010

Page 28: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

157

©2

004 -

2010

Page 29: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

158

©2

004 -

2010

158

Man

ufa

ctura

bili

ty: R

ewo

rk

C

an

be

difficu

lt t

o r

ep

lace

a p

acka

ge

an

d g

et

ad

eq

ua

te s

old

eri

ng

of

the

rma

l /

inte

rna

l p

ad

s.

!M

ini-ste

ncils

, p

refo

rms,

or

reb

um

pte

ch

niq

ue

s c

an

be

use

d

to g

et

su

ffic

ien

t so

lde

r vo

lum

e

N

ot

dir

ectly a

cce

ssib

le w

ith

so

lde

rin

g iro

n a

nd

wir

e

!P

ort

ab

le p

reh

ea

ters

use

d in

co

nju

nctio

n w

ith

so

lde

rin

g iro

n

can s

implif

y s

mall

scale

repair p

rocesses

C

lose

pro

xim

ity w

ith

ca

pa

cito

rs o

fte

n r

eq

uir

es

ad

jace

nt

co

mp

on

en

ts t

o b

e r

eso

lde

red

/ re

pla

ce

d a

s

well

Page 30: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

159

©2

004 -

2010

159

Man

ufa

ctura

bilit

y: B

oar

d F

lexu

re

A

rea a

rray d

evic

es a

re k

now

n to h

ave b

oard

flexure

lim

itations

!F

or

SA

C a

tta

ch

me

nt,

ma

xim

um

mic

rostr

ain

ca

n

be

as lo

w a

s 5

00

ue

Q

FN

has a

n e

ven low

er

level of com

plia

nce

!L

imite

d q

ua

ntifia

ble

kn

ow

led

ge

in

th

is a

rea

!M

ust

be

co

nse

rva

tive

du

rin

g b

oa

rd b

uild

!M

axim

um

cu

rva

ture

no

t sp

ecifie

d b

y I

PC

-70

93

,

no

t ca

lled

ou

t b

y m

ost

co

mp

on

en

t m

an

ufa

ctu

rers

Page 31: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

160

©2

004 -

2010

160

Rel

iab

ility

: T

her

mal

Cyc

ling

O

rder

of m

agnitude r

eduction in tim

e to

failu

re fro

m Q

FP

!3X

reduction fro

m B

GA

D

rive

n b

y d

ie /

pa

cka

ge

ra

tio

!4

0%

die

; tf

= 8

K c

ycle

s (

-40

/ 1

25

C)

!75%

die

; tf

= 8

00 c

ycle

s (

-40 / 1

25C

)

D

rive

n b

y s

ize

an

d I

/O#

!44 I/O

; tf

= 1

500 c

ycle

s (

-40 / 1

25C

)

!56 I/O

; tf

= 1

000 c

ycle

s (

-40 / 1

25C

)

V

ery

de

pe

nd

en

t u

po

n s

old

er

bo

nd

with

therm

al pad

BG

A: 3,0

00 to 8

,000

QF

N: 1,0

00 to 3

,000

QF

P: >

10,0

00

Page 32: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

161

©2

004 -

2010

161

Indust

ry R

esp

on

se t

o T

her

mal

Cyc

ling

JE

DE

C

!S

pecific

ation b

ody for

com

ponent m

anufa

ctu

rers

JE

DE

C J

ES

D4

7

!G

uid

elin

es for

new

com

ponent qualif

ication

!R

equires 2

300

cycle

s o

f 0 to 1

00C

!T

esting is o

ften d

one o

n thin

board

s

IP

C

!S

pecific

ation b

ody for

ele

ctr

onic

OE

Ms

IP

C 9

701

!R

eco

mm

en

ds 6

00

0cycle

s o

f 0 to 1

00C

!T

est board

s s

hould

be s

imila

r th

ickness a

s

actu

al desig

n

Page 33: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

162

©2

004 -

2010

162

BIG

PR

OB

LE

M

JE

DE

C r

equirem

ents

are

60%

less than IP

C

an

dte

sting o

n a

thin

board

can e

xte

nd

lifetim

es b

y 2

X –

4X

W

hat does this

mean?

!T

he

co

mp

on

en

ts y

ou

bu

y m

ay o

nly

su

rviv

e

50

0 c

ycle

s o

f 0

to

10

0C

W

hat m

ust you d

o?

!C

om

po

ne

nts

at

risk m

ust

be

su

bje

cte

d t

o r

elia

bili

ty

an

aly

sis

Page 34: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

163

©2

004 -

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163

Th

erm

al C

yclin

g: C

on

form

al C

oat

ing

C

are

mu

st

be

ta

ke

n w

he

n u

sin

g c

on

form

al co

atin

g o

ve

r Q

FN

!C

oating c

an infiltra

te u

nder

the Q

FN

!S

mall

sta

ndoff h

eig

ht

allo

ws c

oating t

o c

ause lift

H

am

ilto

n S

un

dstr

an

d f

ou

nd

a s

ign

ific

an

t re

du

ctio

n in

tim

e t

o

failu

re (

-55

/ 1

25

C)

!U

ncoate

d:

2000 t

o 2

500 c

ycle

s

!C

oate

d: 300 to 7

00 c

ycle

s

A

lso d

riven b

y s

old

er

join

t

sensitiv

ity to tensile

str

esses

!D

am

ag

e e

vo

lutio

n is f

ar

hig

her

than for

shear

str

esses

Wri

gh

tson, S

MT

A P

an

Pac 2

007

Page 35: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

164

©2

004 -

2010

QF

N a

nd T

her

mal

Cyc

ling

B

ottom

Lin

e: Q

FN

sare

very

sensitiv

e

!T

ran

sla

tio

n:

QF

Ns

ca

n b

e a

s r

elia

ble

as B

GA

s,

bu

t sp

ecia

l co

nsid

era

tio

n is r

eq

uir

ed

!P

acka

ge

ma

teri

al p

rop

ert

ies,

so

lde

r jo

int

he

igh

t,

asse

mb

ly m

ate

ria

ls

T

ime to failu

re d

uring 0

to 1

00C

can r

ange

from

<200 c

ycle

s to >

5000 c

ycle

s

Page 36: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

165

©2

004 -

2010

QF

N P

ackag

e M

ater

ial P

rop

erti

es

S

om

e h

i-re

lO

EM

s a

re c

hara

cte

rizin

g

packages b

efo

re p

lacem

ent on b

oard

C

om

paring c

oeffic

ient of th

erm

al expansio

n

(CT

E)

of

QF

N t

o b

oa

rd C

TE

Page 37: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

166

©2

004 -

2010

QF

N S

old

er J

oin

t H

eigh

t

S

om

e D

fR c

usto

mers

do s

old

er

mask d

efined

therm

al pads

E

nsure

s m

inim

um

sold

er

join

t heig

ht equal to

sold

er

mask thic

kness

!T

yp

ica

lly 1

to

2 m

il

!N

ot

alw

ays a

we

ll co

ntr

olle

d p

roce

ss

Page 38: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

167

©2

004 -

2010

QF

N A

ssem

bly

Mat

eria

ls

Q

FN

scan s

how

incom

patibili

ty to s

tandard

coating a

nd p

ottin

g m

ate

rials

S

om

e O

EM

s h

ave b

een forc

ed to c

hange

assem

bly

mate

rials

or

dam

aro

und the Q

FN

Page 39: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

168

©2

004 -

2010

168

Rel

iab

ility

: B

end

Cyc

ling

L

ow

de

gre

e o

f co

mp

lian

ce

an

d la

rge

fo

otp

rin

t ca

n

als

o r

esu

lt in

issu

es d

uri

ng

cyclic

fle

xu

re e

ve

nts

E

xa

mp

le:

IR t

este

d a

5 x

6m

m Q

FN

to

JE

DE

C J

ES

D2

2-B

11

3

!V

ery

lo

w b

eta

(~

1)

!S

ug

ge

sts

britt

le f

ractu

re,

po

ssib

le a

lon

g t

he

in

terf

ace

Page 40: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

169

©2

004 -

2010

169

Rel

iab

ility

: D

endri

tic

Gro

wth

L

arg

e a

rea

, m

ulti-

I/O

an

d lo

w s

tan

do

ff c

an

tra

p f

lux

un

de

r th

e Q

FN

P

roce

sse

s u

sin

g n

o-c

lea

n f

lux s

ho

uld

be

re

qu

alif

ied

!P

art

icu

lar

co

nfig

ura

tio

n c

ou

ld r

esu

lt in

we

ak o

rga

nic

acid

co

nce

ntr

atio

ns a

bo

ve

ma

xim

um

(1

50

–20

0 u

g/in

2)

T

ho

se

pro

ce

sse

s n

ot

usin

g n

o-c

lea

n f

lux w

ill lik

ely

exp

eri

en

ce

de

nd

ritic

gro

wth

with

ou

t m

od

ific

atio

n o

f

cle

an

ing

pro

ce

ss

!C

ha

ng

es in

wa

ter

tem

pe

ratu

re

!C

ha

ng

es in

sa

po

nifie

r

!C

ha

ng

es t

o im

pin

ge

me

nt

jets

Page 41: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

170

©2

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170

Den

dri

tic

Gro

wth

(co

nt.

)

T

he e

lectr

ic fie

ld s

trength

betw

een a

dja

cent conducto

rs is a

str

ong d

river

for

dendritic

gro

wth

!V

oltage / d

ista

nce

D

igital te

chnolo

gy typic

ally

has a

maxim

um

fie

ld s

trength

of

0.5

V/m

il

!T

SS

OP

80

with

3.3

VD

C p

ow

er

an

d 1

6 m

il p

itch

P

revio

us g

enera

tion a

nalo

g / p

ow

er

technolo

gy h

ad a

maxim

um

field

str

ength

of 1.6

V/m

il

!S

OT

23

with

50

VD

C p

ow

er

an

d 5

0 m

il p

itch

In

troduction o

f Q

FN

has r

esulted in

ele

ctr

ic fie

lds a

s h

igh a

s

3.5

V/m

il

!2

4V

DC

an

d 1

6 m

il p

itch

Page 42: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

171

©2

004 -

2010

171

Den

dri

tic

Gro

wth

(co

nt.

)

S

om

e c

om

po

ne

nt

ma

nu

factu

rers

are

aw

are

of

this

is

su

e a

nd

se

pa

rate

po

we

r a

nd

gro

un

d!

Lin

ea

r T

ech

no

log

ies (

left

) h

as s

tro

ng

se

pa

ratio

n p

ow

er

an

d

gro

un

d

!In

ters

il(r

igh

t) h

as p

ow

er

an

d g

rou

nd

on

ad

jace

nt

pin

s

Page 43: Quad Flat Pack No-Lead (QFN)extra.ivf.se/eqs/dokument/3. QFN Presentation.pdf · 2011. 4. 18. · May need to tent, plug, or cap vias to keep sufficie nt paste volume! Tenting and

172

©2

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172

QF

N: R

isk M

itig

atio

n

A

sse

ss m

an

ufa

ctu

rab

ility

!D

eg

ree

of

reflo

w p

rofilin

g

!C

on

tro

l o

f b

oa

rd f

lexu

re

!D

OE

on

ste

ncil

de

sig

n

!D

ual ro

w Q

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