Owners Manual

Quick Pick Bale Cart

1301

Owner’s Manual & Parts Book

Forward 2

Decal Page 3

Setup and Operation 4

Maintenance 8

Part Drawings (Chamber) 9

Part Drawings (Frame) 10

Part Drawing (Hub and Spindle) 12

Parts List 13

Quick Sheet 16

Warranty 17

Informational 18

1

Quick Pick Bale Cart

Table of Contents

FORWARD

Haukaas Mfg. Ltd. would like to take this opportunity to thank you for purchasing a HAUKAAS Bale Cart.

This manual is published as a guide and service reference to assist you, the owner of the HAUKAAS Bale Cart, in obtaining satisfactory operating performance.

It is important that all persons responsible for the care and operation of this equipment read and un-derstand the information presented in this manual. A clear understanding of its capabilities and fea-tures will ensure you years of trouble free and efficient use. In order to achieve the best performance, it is necessary that the unit be treated with reasonable care, and that the inspection, operating and maintenance procedures contained in this manual are followed closely.

The illustrations and instructions on the following pages were the most recent available at the time of publication of this manual. Differences between the unit you received and the views contained in this manual are the result of a design improvement and /or the addition of optional accessories specified on your order.

This manual should be considered as part of the machine and should be delivered to the new owner if the machine is sold or operated by a person other than the original purchaser.

“A careful operator is the best insurance against an accident.”

The complete observance of one simple rule would prevent many thousand serious injuries each year. That rule is: NEVER ATTEMPT TO CLEAN, OIL, OR ADJUST THE MACHINE WHILE IT IS IN MOTION.

Before attempting to operate the HAUKAAS Bale Cart, read this owners manual and all the decals affixed to the machine. You should also familiarize yourself with this machine before operating.

2

Quick Pick Decals Please study decals and understand their meanings before using this machine.

3

75

Setup and Operation InstructionsSet-UpThe only set up adjustments required are setting the height of the hitch and hydraulic flow to the cylinders.The unit is designed to run level or a little bit lower on the front end. We suggest that you adjust the frame height so that you have 11” from the ground to the bottom of the hitch/frame.

We recommend that the hydraulic flow to the chambers be set so that it takes 10 seconds to fold a chamberfrom completely down to the folded position.

Check the wheel bolts, tighten to 125 lbs torque. Locking nuts are located on the wheel bolts at the back of the hub to keep the bolts from coming loose.

Check all wheel bolts after the first day of use! (Locking nuts on back of hub must be loosened to check and then retightened!)

The tires should be inflated to 75 psi.

When not using the Clevis Strap Option it is recommended to use the Hitch Hole Spacer to reduce the movement between hitch and draw pin. Do Not Use adraw-pin larger than 1-1/4” in diameter

Hitch Hole Spacer

11”

4

The Nylatron wear pad is to be placed above draw-bar and below hitch.

The bolts attaching hitch to frame are a special bolt and require flat washers on both sides of frame.

OperationLoading the Machine:The unit is designed to load the bales with both chambers lowered.

Load the unit evenly so that one bale in the right chamber means the left chamber gets the next one. In certain conditions 1 on one side and 3 on the other will not be a problem. However in hilly conditions or poor field conditions it is possible to roll the unit over if it is not loaded properly. The unit will roll over if there are too many bales on one side and not the other.

Always load the front of the chambers. Load the chamber so that the bale you just picked stops at the front of the chamber.

The loaded bale in the front of the chamber will help align the incoming bale. Load the chamber front to back as shown in the picture below. Loading in this manner will prevent the bales already loaded in the chamber from dragging on the ground while loading another bale. What in fact happens is that each time a bale is loaded all the bales in that chamber are set back down on the ground and the chamber slides over all of them. Once the new bale is in the front of the chamber the chamber is then picked up again.

It may take an operator awhile to perfect the technique but after mastering it the ease and speed of the unit is quite impressive. Depending on the hayfield it is possible to load bales at 4 mph+.

When an operator starts out it is best to clutch each time a bale is loaded. Again we want the bale being loaded to stop at the entrance of the chamber and stay there until the next bale to be loaded touches it.

Mastering the technique of operating the HAUKAAS Bale Cart is like most things. First you get good, and then you get fast.

The loading bale should be carried at this location in the chamber.

Load front of chamber first

5

Bale being loaded

Next bale to be loaded.

Bale being carried

In striving to make the unit as “user friendly” as possible we have added a height indicator to help the operator determine the proper operating heights.

When moving from bale to bale have the chamber raised to the “Carry” position. The chamber should be high enough that most of the weight of the loaded bales is being carried by the inside runner. As you line up the unit parallel with the bale to be picked lower the chamber to the “Preload/Unload” position. The loaded bales should just begin to touch the ground. When the bale being loaded comes in contact with the bale already loaded lower the chamber all the way down. The bales riding in the chamber will be set back down on the ground and the chamber will move over them and the bale being loaded as well. When the bale being loaded enters the front of the chamber then raise the chamber to the “Carry” position again. If everything is done right the bales riding in the chamber never drag.

It seems easiest to load the chamber on the inside of a turn. Always allow yourself lots of room to line up with the bale. You will want the trailer (not the tractor) to be parallel to the side of the bale.

Whenever possible use the inside “side rail” to line up and bump the bale. The inside side rail is the easiest to see and when the inside runner runs under the bale it will roll the bale into alignment with the chamber. If the chamber is too high when loading a bale and the outside runner hits the bale high it will turn the bale around or worse yet scar the bale. Using the height indicator should eliminate this. The chamber runners are designed to align the bale with the chamber from the bottom of the bale not the side.

If you are not lined up properly with the bale the unit will turn and skid the bale as it is entering the chamber. In this case back away from the bale and get better lined up. Sometimes it works best to go around the bale and pick it up from the other side.

Top indicator “Preload/Unload” position

Bottom indicator “Carry” position

The outside runner hit the bale too high causing a scar.

6

As you load the last bale into each chamber take care not to exert too much force on the rear gate. Slow down and allow the bales to tighten up against each other in the chamber. Make sure that all the bales are to the rear of the chamber before folding into full transport. A bale too far forward in the chamber may come in contact with the front bale stop when folding the chamber up.

After the unit is loaded you can transport the bales with the chambers either “fully up” or in the “carrying position”. If the field is rough or you have a long distance to travel fold the unit up. If you are dropping the bales close by just move the bales in the carry position.

It is best to fold both chambers up at the same time and unfold them at the same time when they are fully loaded and only on level ground.

When gathering bales to a central location start by picking the bales the farthest distance away and work towards the drop spot. By doing this you will be traveling the farthest distance the fastest and the lightest which means the easiest life for the unit. The shortest haul will be fully loaded. You will also find this method the most relaxing and efficient way to load the unit. You will also find this method will cause less damage to your hay field by making fewer “roads” in the field.

The unit is very well designed and durable but it is still necessary to slow down and take care when traveling through a wash-outs or ditches. Remember you are carrying a lot of weight.

The ease of picking up bales begins at baling. It works best when baling to start 3 rows in from the edge of the field and then go back and bale rounds two and one discharging the bales at least 3 rounds in from the outside edge of the field. Picking up a bale against a fence can be tough. It is possible to turn a bale by running into the end of the bale with the front tire of the tractor. You would not want to make a practice of it but it can be done.

Unloading the Machine:Always unload the bales on level ground. To unload (after the initial load is placed):

1. Come to a complete stop with your tractor and load lined up with the previous load already placed. 2. Fold down both chambers at the same time completely to the ground (do not stop part way). 3. Raise both chambers to the carry position and drive forward until the bales being carried are 8 to

12”away from the previously unloaded bales. 4. Lower the chambers to the “preload/unload position”. 5. Drive forward until bales being carried touch the bales from the previous load, lower them to the

ground and then back away.

Quick Pick Features:Shear Bolt ProtectionThe unit has a shear bolt at the Rear Gate. The shear bolts are designed to shear before damage is caused to the unit. Even with shear bolt protection operator care is required when unloading. Gently bring the bales to be unloaded up to the bales from the previous load. Speed and power will cause the shear bolts to break. Extra shear bolts are located on the Rear Gate. The Shear Bolts are 1/2 x 2-1/2” Grade 8 Hex Bolts.

7

Runner Width Adjustment The unit is designed to accept bales ranging from 48 to 72” in diameter. The runners on the chambers are adjustable allowing you to change the width of the bottom of the chamber as required. If the runners are to wide apart the chambers will have to be lifted quite high in order to get the bales off the ground which will make loading the bales difficult.

MaintenanceCheck tire pressure (75 psi.) and wheel bolts weekly. Check for loose bolts. Grease wheel hubs as required.

Limitations of the unit:The unit has been designed to work at its full capacity with tractors which have a hydraulic operating pressure of 2300 lbs. psi or more. (1650 lbs bales)

The distance between the chambers on the unit is 11’ 7” making it difficult to use a tractor with duals.

The design and operation of the unit does not work well with bi-directional tractors. The excessive side to side movement of the rear hitch on the tractor can be a problem for the chambers.

If you have any questions please call 306/355-2718.

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Quick Pick Parts List 1301Drw# Part # Description

1 5-A Frame Assembly2 5-B Cylinder Top Pin Assembly3 5-C Walking Axle Frame Assembly4 5-D Walking Axle Pivot Shaft6 5-F Rear Gate Arm Assembly7 5-G Rear Gate Bar8 5-H Weight Equalizer Assembly Complete9 5-Ha Weight Equalizer - Plunger Assembly10 5-Hb Weight Equalizer - WEA Spring Frame11 5-Hc Weight Equalizer - End Sleeve Assembly12 5-Hd Weight Equalizer - Plunger Sliding Assembly13 5-J Hose Clamp Narrow14 5-K Front Stop Upright Assembly15 5-L Front Stop Cross Member16 5-M Hose Clamp Wide17 5-NL Rocker Arm Left Assembly18 5-NR Rocker Arm Right Assembly19 5-P Chamber Brace20 5-Q Chamber Hinge Pin21 5-R Bottom Cylinder Pin Assembly22 5-SF Rib Assembly Front23 5-SC Rib Assembly Center24 5-SR Rib Assembly Rear25 5-T Top Rail Assembly26 5-U Side Rail Assembly27 5-VL Runner Assembly Left28 5-VR Runner Assembly Right30 5-X Rocker Arm Brace Strap Short31 5-Y WEA Pin Assembly32 5-Z Cylinder End Sleeve Bushing33 5-ZA Center Hose Cover34 5-ZB Rear Hose Cover35 5-ZC Front Hose Cover37 5-ZE Spring Lock Outer Roller Sleeve38 5-ZF Spring Lock Inner Roller Sleeve39 5-ZG Spring Lock Arm40 5-ZH Spade Bolt 4.7541 5-ZJ Rocker Arm Brace Strap Long42 5-ZK Rear Gate Shear Arm43 5-ZL Metal Hose Protector44 5-ZN Butler Jack45 5-ZP Hitch Spacer Plate Assy47 5-ZR End Beam Hose Cover (Covers Hyd Rear Gate Hoses)49 FNS-77NP 3/4" Flat Washers SAE (Narrow) YZ50 FNS-241A5PC 1/2 x 1-1/4" Carriage Bolt GR 5 YZ51 FNS-241B5PC 1/2 x 1-1/2" Carriage Bolt GR 5 YZ52 FNS-143B8PC 1/2 X 3-1/2" GR 8 Hex Bolt YZ53 FNS-142B8PC 1/2 x 2-1/2" Hex Bolt GR 8 YZ shear bolt54 FNS-64RP 1/2" Split Lock Washers YZ55 FNS-54RPC 1/2" Hex Nut UNC YZ56 FNS-94SLN 1/2" Stover Nut UNC YZ57 FNS-94SFN 1/2" Stover Flange Lock Nut UNC YZ 58 FNS-162-5PC 5/8 X 2" GR 5 Hex Bolt YZ - Walking Axle Bolt59 FNS-162A5PC 5/8 X 2-1/4" GR 5 Hex Bolt YZ

Quick Pick Parts List 1301Drw# Part # Description

60 FNS-261C5PC 5/8 X 1-3/4" Carriage Bolt NC GR 5 YZ61 FNS-56RPC 5/8" Hex Nut UNC YZ62 FNS-66RP 5/8" Lock Washers YZ63 FNS-76NP 5/8" FLAT WASHER SAE (NARROW) YZ64 FNS-56SPC 5/8" Stover Nut UNC YZ 65 FNS-174B5PC 3/4 X 4-1/2" Hex Bolt NC GR 5 YZ66 FNS-175B-5PC 3/4 x 5-1/2" Hex Bolt GR5 PLT67 FNS-176-5PC 3/4 x 6" Hex Bolt UNC GR 5 YZ68 FNS-67RP 3/4" Lock Washers YZ69 FNS-57RPC 3/4" Hex Nut UNC YZ70 FNS-57SPC 3/4" Stover Nut UNC YZ 71 FNS-192-5PC 1 X 2" Hex Bolt GR 5 YZ - Safety Chain Bolt72 FNS-59AJPC 1-1/4" Hex Jam Nut UNC YZ73 FNS-196B-5PC 1" x 6-1/2" Hex Bolt UNC GR 5YZ75 FNS-59SPC 1"- 8 Stover Nut UNC YZ77 FNS-193-5PC 1 X 3" Hex Bolt GR 5 YZ78 FNS-79ANP 1-1/4" Flat Washers SAE (Narrow) YZ79 FNS-02358 1/2 x 2-1/16 x 3-1/4" U-Bolt80 FNS-02290 5/8x4-1/16x5-1/2 SQ U-Bolt for 4x481 FNS-027324 3/4x4-1/16x6 GR8 SQ-U-Bolt YZ for 4X482 FNS-027323 3/4x4-1/16x8.75 SQ-U-Bolt YZ for 4x783 FNS-812AP 5/16x2-1/4" Slotted Roll Pin YZ 88* HYD-2512 1/2"NPT Male Pioneer End-S71-491 HYD-2711 #8ORBM-#6JICM 90Deg Elbow92* HYD-260306 #6JIC Male Tee93 HYD-2494 9/16#6JICM-1/2#8 NPTM 90 2501-060895* COV-277001 Decal DANGER 5 x 3.2596* COV-277002 Decal CAUTION 5.5 x 2.87597* COV-277000 QP Decal 36-3/4x5-3/498* COV-277004 Decal- Torque Wheel Bolts99* COV-277006 QP Decal Setup100 MIS-004 Slow Moving Sign SMV101600101 MIS-012 Dual Ag Lamp, Right LIG2600102 MIS-013 Dual Ag Lamp, Left LIG2601103* MIS-014 Base Harness 30'104* MIS-015 Rear Harness 15' L=Brown LIG2515105 MIS-008.9 Hub & Spindle Assembly HA811-1-S811-A50106 MIS-23661T Hitch PPI-237VR107 MIS-23662 Hitch Strap PPI 207V108 MIS-011 31x13.5-15 Titan FI Farm Highway Tire 12 ply 563659109 MIS-010.CARLISLE 15x10x8 bolt Rim offset -1.5 1526075038110 HYD-274011 QP CYL 4.5x20x1.5 SHAFT 10002542P111 HYD-2396 3" x 16" Hydraulic Cylinder (Rear Gate) 639878 112 SPR-2173 SA/LG/CB Spring 02-200554-1113 SPR-2394 Spring,QP Weight Equalizer114 MIS-23660 20000# AG Safety Chain 5' SC21A115* HYD-2490 #8NPTM-#6JICM Straight117* HP-9JF10IN 3/8 x 10" JICF - Short hose from bottom of Lift Cylinder118* HP-9JF29IN 3/8 x 29" JICF - Long hose from top of Lift Cylinder119* HP-9JF12.5 3/8 x 150" JICF 12' 6" - Hoses from tractor to front Lift Cylinders120* HP-.375x9JF171 3/8 x 171" JICF-Short hose from front cylinder to rear cylinders121* HP-.375x9JF192 3/8 x 192" JICF Long hose from front cylinder to rear cylinders122* HP-.25x9JF64IN 1/4 x 82.25" JICF-Short hose from base end Rear Gate 6'10.25"123* HP-.25x9JF74IN 1/4 x 100" JICF - Long hose from rod end of Rear Gate 8'4"

Quick Pick Parts List 1301Drw# Part # Description124* HP-.25x9JF398IN 1/4 x 398" JICF Hose from Rear Gate to Tractor. 33'-2"125 MIS-009 CTD QP Spindle126 MIS-008 CTD QP Hub (Complete - bolts, cap, seal, cones and bearings)127 MIS-008.2 CTD QP Hub Dust Cap128 MIS-008.32A CTD QP Wheel Bolts129 FNS-55RPF 9/16 -18 Hex Nut UNF YZ130 MIS-019 Manual (Owners) Holder131 FNS-100C5PC 1/4x3/4" GR 5 UNC HCS YZ - Yield Sign132 FNS-50RPC 1/4" Hex Nut UNC YZ133 FNS-60RP 1/4" Lock Washer YZ134 MIS-272022 Bushing,Polylube 1.5idx1.75odx1w135 MIS-272023 Bushing,Polylube 1.25idx1.5odx1w136 MIS-272024 Bushing,Polylube 1.0idx1.27odx1w137 5-ZM Hose Protector138* MIS-005 Reflectors amber 1-1/2 x 3-1/4" Sticky Back139* MIS-006 Reflectors Red 1-1/2 x 3-1/4" Sticky Back140 MIS-008.0 Inner Cone (25590)141 MIS-008.1 Outer Cone (25877)142 MIS-008.4 Seal (SE16)143 MIS-008.5 Outer Cup (25821)144 MIS-008.6 Inner Cup (25520)145 MIS-008.7 Grease Fitting (GN02)146 MIS-009.0 Hex SL Nut (WB33)147 MIS-009.1 Washer (WA17)148 MIS-009.2 Cotter Pin (MI-21)149 MIS-2786 ½"x 4"O.D. x 1 ½" I.D. Hitch Wear Pad (Nylatron)150* COV-277007 QP Decal Operational Instructions151* COV-277008 Decal, www.haukaas.com 4" X 39" 152 FNS-176A8PC 3/4-10 x 6 ¼ NC GR 8 HCS, YZ153* HP-9JF082.25 1/4 x 82.25" JICF-Short hose from base end Rear Gate 6'10.25"154* HP-9JF100 1/4 x 100" JICF - Long hose from rod end of Rear Gate 8'4"155* HP-9JF398 1/4 x 398" JICF Hose from Rear Gate to Tractor. 33'-2"156* COV-2902C Black Areosol Paint (Can)157* COV-2879AERO Red Areosol Paint (Can)158* MIS-020-012 Owners Manual 013159 FNS-122B5PC 3/8 x 2-1/2" HCS NC GR5 YZ 160 FNS-52SPC 3/8" STOVER LOCK NUT YZ161 FNS-264B5PC 5/8x4-1/2" CARR GR 5 YZ162 FNS-265B5PC 5/8x5-1/2" CARR GR 5 YZ163 FNS-172B 3/4 x 2-1/2" HCS UNC GR5 YZ164 FNS-174-5PC 3/4 X 4" HEX BLT GR 5 PLT165 5-E Nylatron Bushing 3 in166 5-ZD Nylatron Bushing 4 in167 5-W Rear Gate Pivot Pin Assy168 5-ZS Rear Gate Pivot Pin End Plate169 MIS-2787 Nylatron Disc 0.125"x 4.00"O.D. x 1.29" I.D.170 FNS-261B5PC 5/8x1-1/2" CARR GR 5 YZ171 MIS-272023 Bushing,Polylube 2.0idx2.5odx1.75w

* not shown in the drawings.

Please read the owners entire manual for complete instructions.

2,300 psi required to lift 1,400 lbs bales.

Hydraulic Pressure Requirements

Folding speed 10 seconds or more!

Hydraulic Flow

Bale Carrying Location

The loading bale should be carried at this location in the chamber.

Wheels and Tires

Before loosening wheel bolts remove lock nuts on back of hub.

Torque wheel bolts to 125 ft. lbs.

Tire Pressure 75 psi.

Unload bales on level ground. Operate with great care on uneven terrain. Load unit evenly. It is possible to tip the machine over. This machine is not compatible with tractors with dual wheels or articulating tractors!

Haukaas Quick Pick - Quick Sheet

11”

16

HAUKAAS (The seller) warrants to the original purchaser that the unit sold is free from defects in materials and workmanship. This warranty is the sole warranty of the seller and all other warranties, express or implied, are hereby excluded.

1) BASIC WARRANTY REPAIR PERIOD AND PROCEDURES.HAUKAAS warrants all new serial numbered Quick Pick Bale Cart covered by this agreement, when properly assembled and adjusted, to be free from defects in material and workmanship under nor-mal use and service for which intended, for a period of 1 year (12 months) from the date of delivery. Within this time period HAUKAAS will repair or replace, at its option, without charge for parts or labour to the retail purchaser, any defective part of the equipment. Notice of warranty claim must be given within the given warranty period.

To make a warranty claim, the retail dealer must contact HAUKAAS at which time they will be given a warranty claim number. Without this claim number no warranty items will be issued. Any warranty work done before contacting HAUKAAS may be void. Once the claim number has been received and all the proper forms have been filled out completely then and only then will the warranty items be sent out or reimbursements made.

HAUKAAS will only reimburse dealers for labour and parts. If a dealer purchases warranty parts for the bale carrier, from an outside supplier, they will only be reimbursed for the amount of the parts listed on the HAUKAAS price list. If the dealer so chooses HAUKAAS will replace the parts used as a means of payment.

2) EXCEPTIONS TO THIS WARRANTY.a) Repair and maintenance, not related to defects, is not covered by this warranty. This warranty does not cover conditions resulting from misuse, negligence, accident or lack of performance of required maintenance. b) HAUKAAS reserves the right to continually improve its equipment, and reserves the right to change products or specifications at any time without notice or obligation.

3) OWNERS OBLIGATIONa) It is the responsibility of the owner, at the owners expense, to transport the bale carrier to the place of purchase or alternately to reimburse the dealer for any travel or transportation expense involved in fulfilling this warranty. b) It is the responsibility of the owner to pay freight costs (one way) on all warranty parts. c) It is the responsibility of the owner to read, understand and practice the maintenance, safety, and operational guidelines set out in this manual.

HAUKAAS WARRANTY POLICY

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Center Loading Between Rows

Drive the trailer between rows. Stop when front of trailer is in line with the front of the front of bale.

This drawing shows the distance between the trailer (empty) and the rows of bales.

Drawings show 70” diameter bales 60” long (5’) being loaded on a 53’ flat deck trailer. 30 bales to a trailer.

Loading 2 bales at a time with the grapple. Virtually no driving with grapple loaded. Empty driving in and empty backing out.

Load the first 10 bales (5 grapple loads). Load the opposite side of the trailer. Move rear bale to other row to make an even number of bales in both rows.

This drawing shows the distance between the trailer with bales loaded and the rows.

Back trailer up until the front of trailer lines up with the front of front bale.

Load the right side row first.

Drive trailer forward until the rear of trailer lines up with the rear of the last bale.

Loaded trailer. Rear bale stop moved forward to secure top row.