QMIS LBE Rev Mech Updated 301 to 400

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    S# Date Location Surveillance Description Category SATIP SAIC DisciplineStanda

    Catego

    30111/11/2007

    6:51:19 AM

    6" DGA-1371,sht. 3 of 6, spool I to K is

    3mm close to 3 number columns. A

    violation to Aramco standard SAES-L-310

    ara. 12.4. SP to verif for ossible

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2012 Mechanical SAES

    30211/25/2007

    5:17:42 PM

    Pipes are used as support to another

    pipes. The lines are: 1)DGA-1287,near

    FB-07 col. 7 south. 2) DGA-1338 bet.

    columns 7-8 & 9. 3) DGA-1413 8" bet.

    col. 6 & 7 middle column. 4) DGA-1293

    20" bet. col. 11 & 12 south. 5) DGA-1327

    16" bet. col. 19 & 20 north bet. PR 15-15

    and fin fan cooler. 6) DGA-1299 24" bet.

    B65-C-102 and PR 15-16 and on the

    su ort one rust cs bolt is touchin the

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2022 Mechanical SAES

    30311/27/2007

    1:00:19 PM

    Two installations that needs modification:

    1) Pipe 2" CS, DGA-1482 spl. AI is

    clashing with 1" SS pipe DGA-1459 spl. C.

    Note: DGA-1482 not yet installed when

    DGA-1459 was hydrotested. 2) 1" SSpipe DGA-1459 spl. B - is resting on

    su orts without SS ad. SP to modif

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2022 Mechanical SAES

    30412/30/2007

    7:09:19 AM

    Remove fabricated reducer connected to

    thermal oxidizer stack B65-F-104.

    Violations to SAES-L-105, SAES-L-310,

    SAES-L-101. Reducer to be installed shall

    com l ASME B 16.9 ASTM A403

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2006 Mechanical SAES

    3051/23/2008

    7:05:09 AM

    Entire steam line header S-1781 has

    been fully insulated prior to pressure

    testing. This is a violation to SAES-L-150

    ara 7.3. All oints shall be ex osed rior

    Violation-After The

    Fact

    SATIP-A-004

    02SAIC-A-2015 Mechanical SAES

    3061/29/2008

    7:55:30 AM

    Contractor has pressure tested test pack

    B65-2-TLTP-050 with lube oil as test

    medium instead of demin water as per

    approved test pack. Contractor shall

    issue RFI for cleanin and de reasin the

    Violation-After The

    Fact

    NA NA Mechanical Schedul

    3074/14/2007

    11:48:33 AM

    Found, MAC Welding Machine with

    overdue calibration (SN: 496R10031,

    Model: Mega Arc 5040D, LAST

    CALIBRATION: 27 Jun 2006) Schedule

    for re-calibration ASAP Accom lish SAIC-

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2011 Mechanical SAES

    3084/9/2008

    7:18:25 PM

    42" Valve 64-ZV-01 installed on piping #

    42" P-1297 showed leakage from body

    joint during the Hydro-testing of the

    piping system Test Package # B68-2-

    603. The valve shall be removed and

    repaired in an approved valve shop. Field

    hydro-testing shall be applied on the

    valve prior to its installation in thes stem. Please confirm b test records

    Violation-After The

    Fact

    SATIP-A-004

    02SAIC-L-2015 Mechanical SAES

    3097/24/2008

    8:30:23 AM

    Contractor GAMA has demobilized all its

    welding, piping, and Mechanical

    Inspectors with out following any

    demobilization plan, prior to the

    competion of construction activities

    violating the requirement of Schedule-Q.

    Problems are being faced to verify the

    remaining construction activities such as

    installation of PZV reinstatement of lines

    Violation-After The

    FactNA NA Mechanical Schedul

    310

    12/12/2007

    11:02:16 AM

    Contractor has proceeded for chemical

    cleaning even though the hydrotesting

    was not accepted by ID. It is SAPMT and

    contractor responsibility to repeat the

    test (for the small section that failed) orprovide the waiver as per last meeting

    with PQM. Otherwise, the whole job will

    be re ected and MCC will not be si ned

    Violation-After The

    Fact

    SATIP-A-004

    02 SAIC-A-2015 Mechanical SAES

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    3118/13/2008

    2:48:06 PM

    This is with reference Sales Gas

    Compressor after cooler B68-E-102

    A/B/C/D. Approved Drawings for 2 Vent

    & Drain Nozzles of the Tube Bundles

    show LWN flanges of 600# rating while

    the Flanges installed are ASME B16.5,

    300# rating. Vendor Nuovo Pignone has

    provided the calculations and revised the

    drawings supporting this change of

    flange rating. It is advised that design

    calculations submitted for 300# Flan es

    Violation-After The

    FactNA NA Mechanical SAES

    3121/5/2008

    7:26:03 AM

    Surveillance conducted on B68-1 area

    found out that during re-instatement the

    contractor are using teer pull and come

    along to align the two flanges. The piping

    circuits are 48" with line no. P-1003 and

    P-1007. Misalignment tolerance as per

    SAES-L-350 was 2.4 mm and actual

    dimension for misalignment is 100 mm.

    Contractor are not requesting for any

    inspection for flange alignment and

    parallelism. The contractor was advisednot to force the line that will affect for

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAES

    3131/19/2008

    1:30:23 PM

    Inspection of Strainers for the suction

    piping of compressors B68-K101/102 has

    shown that partially cut wires of the

    screen, gas cutting/welding flux deposits

    entrapped inside the corners of strainers.

    These debris can get detached and enter

    the compressors and cause damage to

    the machine. It is advised that the

    strainers installed on the suction piping

    48" P-1029-3CS9P & 42" P-1297-6CS9P

    shall be removed and inspected for

    mentioned defeciencies to avoid any

    damages to machine. The welds made

    Violation-

    Prevented

    Installation

    SATIP-L-350-

    01SAIC-L-2017 Mechanical SAES

    3144/10/2008

    7:47:07 AM

    FB-30 & FB-31 of piping 2" IA-1586-

    3SD0P showed leaks during the

    Pneumatic testing at 125 Psig test

    pressure. The number of 2" diameter

    stainless steel butt welds that leaked

    during pressure testing is now 7 and the

    recent leaks like previous welds are from

    the edje of the weld. Although failure

    analysis results are awaited from CSD we

    should complete the necessary

    investigation from our side.Welding

    Records, Material certificates, welding

    consumables certificates and fillers from

    Violation-After The

    Fact

    SATIP-A-004

    01SAIC-A-2021 Mechanical SAES

    31512/4/2007

    7:25:03 AM

    Surveillance conducted and found out

    damage face on check valve when

    disconnected prior to hydro

    test.Transverse scractch found caused by

    weldin s atter. The contractor advised

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAEP

    3165/15/2007

    6:33:44 PM

    2x2- Seal drain lines buckled up to

    approximately 7450mm (1st Riser)

    elevation and a 3" flange detached from

    its tack welds during the course of

    rigging, mounting of the stack risers (1-

    5 to its anchor bolts foundation.

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-A-2010 Mechanical SAES

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    3179/12/2007

    9:36:42 AM

    During the inspection for FAFCO record

    for humidity and temp we found them

    copy paste from last three days, because

    they dont have instrument for that.

    Snam. Should take immediately action

    about the contractor and the C.

    Violation-After The

    Fact

    SATIP-H-100

    01SAIC-H-2026 Mechanical SAES

    318 9/11/20069:01:09 AM

    Blasting garnet in the coating yard shall

    not be stored on the ground. This does

    not com l with SAES-H-100 ara.5.2.1

    Violation-After TheFact

    SATIP-H-10001

    SAIC-H-2025 Mechanical SAES

    3192/18/2007

    6:58:25 PM

    It has been observed that burried Pipe

    lines crossing the fence with roads on

    both side of it are placed on concrete

    pedastals. This is in violation to SAES-L-

    460 Para 10.2 and Standard Drawing AC-

    036660 sheet 4. Concrete Pedastals can

    cause dama e to the coatin which

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2019 Mechanical SAES

    320 5/27/20063:34:57 PM

    While conducting Surveillance at pipe

    rack no. 8 & 7 the GAMA are pulling 24"

    double ended coated pipe and found out

    that the paint are been damage not only

    scratches but severe damage. The paint

    crack and peeling-off not only top coatbut primer also. Its been observed that

    the rollers are not fitted to used for

    heavy pipes with coating ( Epoxy Paint )

    The contractor advised to use another

    type of roller like rubber or equivalent

    Violation-After TheFact SATIP-L-350-01

    SAIC-L-2012 Mechanical SAES

    3214/18/2006

    2:29:59 PM

    4 double ended 36" pipes that already

    cleared on RT are already delivered at

    site with out cover at the end and already

    have debris inside. Violation on Aramco

    Standard SAES-L-350. The contractor

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2017 Mechanical SAES

    3226/30/2007

    7:53:35 AM

    Petrol Valve Gate Type 40" Diameter

    150# showed a leakage from a through

    defect from cast steel body of ASTM 350

    CF8M material on application of testpressure of 425PSI specified for shell

    testing. This faillure is not acceptable as

    per the requirements of 04-SAMSS-048

    Para 6.11 & 6.12 API-598 Para 3.9

    Violation-After The

    FactSATIP-L-108-

    01SAIC-L-2042 Mechanical SAES

    3235/15/2007

    9:15:22 AM

    Contractor is completing Flange Joint

    with out implementing the flange Joint

    Assembly procedures approved for the

    project and the requirements of SAEP-

    351. NO RFI is submitted for PID

    violatin the re uirements of SATIP-L-

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAEP

    3244/3/2007

    1:53:46 PM

    er oroug nspec on, o o we ng

    machines are in violation of Sch. Q

    pertaining to calibration. See Sch. Q

    attachment IV para. 6.1 therein specify "

    calibration cycle of any equipment notcovered by standards shall not exceed 6

    months. For GAMA: 9 each no calibration

    stickers, 1 each cal. expired and 5 each

    with 1 year calibration. For FAFCO: 8

    each no calibration stickers and 4 each

    calibration expired. We asked FAFCO

    supervisor Mr. Jojo how the W. machines

    are being used without calibration, he

    replied calibration is not required for

    welding structural supports and has been

    agreed by Aramco 10 months ago,

    FAFCO must produce copy of said

    agreement. W. machines shall be

    calibrated properly and shall have sixmonths calibration cycle. GAMA must

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2011 Mechanical SAES

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    3254/7/2007

    5:42:09 PM

    Snam Welding Inspector Mr.

    Laksmananan Manikandan is currently

    conducting inspection in main pipe rack

    and he is si nin WDR. This is in violation

    Violation-After The

    FactNA NA Mechanical Schedul

    3264/11/2007

    8:54:22 AM

    Pipe support sadle #SU-013 not in full

    contact with the support/rack and do not

    carr the load.

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2012 Mechanical SAES

    3274/26/2007

    4:09:42 PM

    During the review of drawings for the

    utility piping systems prior to hydro

    testing it was observed that no Root

    Valves are provided on the take off

    connection from main header as per the

    requirement of SAES-L-310 para 19.6.

    Further the Contractor shall verify that

    ALL the reqirements specified on section

    19 of SAES-L-310 are com leted rior to

    Violation-

    Prevented

    Installation

    SATIP-L-350-

    09SAIC-L-2080 Mechanical SAES

    3286/27/2007

    7:50:08 AM

    No Flange end covers of 3 nos.

    Masonellan MOV valves, 6" class 600,

    dust is building up inside due to

    continuous sand storm. A clear violation,

    much more for this type of MOV valves.

    See SAMMS-04-035 para. 12.2. Notethese valves was installed in line on FGH-

    1131, but was removed due to the

    flushing activities of the line, but it was

    Violation-After The

    Fact

    SATIP-L-108-

    01SAIC-L-2041 Mechanical SAMSS

    3298/21/2007

    6:58:34 AM

    During water filling of line P-1049 it was

    discovered that 36" valve S/N 50461, Tag

    no. VS-GA-E-60144RF, SAECO tag. no.

    4679 has leakage through pinhole on

    bonnet, see 5 photos attached. It is

    believed that it has been filled hyddro

    tested by SAECO noting that it bears

    SAECO tag number 4679. The incident

    shall be investi ated b SP with

    Violation-

    Prevented

    Installation

    SATIP-L-108-

    01SAIC-L-2042 Mechanical SAES

    3309/9/2007

    7:25:48 AM

    Installed size of pipe branch P-1103 is 1"

    and was based on old isometric dwg. no.BD-455411 dated May 2006. Whereas,

    new revision no. "OA" of same drawing

    and P&ID dwg. no. B72-ba-540838-002-

    0F3 indicate that the pipe for branch P-

    1103 shall be 2". Sp to verify and modify

    the line. Note: Branch P-1103 is part of

    test pack B72-014/3"-P-1035 which was

    successfully passed the hydrotest on July

    31, 2007 with RFI dated July 30, 2007.

    Test pack B72-014 shall be re-

    Violation-After The

    Fact

    SATIP-A-004-

    02SAIC-A-2015 Mechanical SAES

    331 10/25/200710:51:22 AM

    Cut and reweld of joints FB26, SB29 at

    K.O. 72-D-101 after it was successfully

    hydrotested and accepted. The joints arepart of package no. B72-900B which was

    hydrotested on Sept. 9, 2007. Re-

    h drotest is re uired after modification

    Violation-After TheFact

    SATIP-L-350-01

    SAIC-L-2013 Mechanical SAES

    33210/28/2007

    1:48:16 PM

    Miss match of flanges not acceptable as

    per standards SAES-L-350 at line BD-

    1301, FB-16 & BD-1303, FB-01

    connected to pump flanges B72-G-101B.

    A violation to SAES-L-350 ara. 9.4.

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAES

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    33311/5/2007

    7:36:22 AM

    Original installation of branch B72-P-1103

    was 1" based on old IFC ISO dwg. BD-

    455411 sht. 1/2 dated May 24, 2006.

    The subject branch was changed from 1"

    to 2" on last week of October 2007 based

    on latest revision of ISO dwg. The

    concern branch was part of header 3" P-

    1035 under package B72-014 which was

    successfully hydrotested and accepted on

    July 31, 2007. SP to conduct retesting

    Violation-After The

    FactNA NA Mechanical ScheduleQ

    33411/13/2007

    6:42:09 AM

    During Reinstatement Inspection for TP

    B72-072 conducted on 09 Nov 2007, PID

    Inspector has found a wrong valve

    installed on line 2" RL-2671, wherein the

    installed valve was Globe Valve and

    required valve should be Gate Valve.

    There was no pretest punch, and the

    installed valve is complete with the

    correct gasket (yellow colored handle)

    and bolts on final torque . GAMA and SP

    ins ectors has missed this item but was

    Violation-After The

    FactNA NA Mechanical ScheduleQ

    3354/27/2006

    4:21:25 PM

    On the job surveillance at GAMA Shop it

    was found out that one of the 36" pipe

    that already fitted had been damage in

    hauling which is acceptable but the worst

    thing was the damage inside. It was

    intentionally grinded with a 30mm x

    50mm a rox. The i e is now re ected.

    Violation-After The

    Fact

    SATIP-L-350-

    08SAIC-L-2034 Mechanical SAES

    3365/15/2007

    6:56:07 PM

    PMCP packages are submitted with out

    any punch list from the contractor side

    violating the requirements of GI-2.710

    and ualit item of P I.

    Violation-After The

    Fact

    SATIP-A-004-

    02SAIC-A-2010 Mechanical SAES

    3379/29/2007

    2:59:38 PM

    Welding department of GAMA is

    operating W/O an approved "Welding

    Engineer" violating the requirements of

    Schedule Q Attachment VI Para 2 &Table VI-2. GAMA has not provided any

    replacement for the Welding Engineer

    who was approved for the project and

    left on emergency leave. Welding reject

    rate is steadly rising and there is no

    effective action from GAMA side to

    control it. Root causes of weld failures

    need to be analyzed and corrective &

    Violation-After The

    FactNA NA Mechanical ScheduleQ

    3384/4/2007

    7:39:22 AM

    e o n s rec y on op o g r er co

    51) where support should be placed, this

    is not allowed. To rectify the problem,

    GAMA is to cut out the pipe 600 mm see

    RFI 21682 at weld joint FB-74 near col.

    52 without approve TQ/SI by Snamengineering. This is a violation of SCH.Q

    para 1.3 & 1.4, quote 1.3 " contractor

    shall be totally responsible for the quality

    of work, quote 1.4 "in conformance with

    all drawings". But it seems that GAMA is

    carrying the rectification by themselves,

    because the drawing used doesnt have

    red line from Snam engineering attested

    by PMT & PID through TQ/SI. Noting that

    the rest of pipe will move after cutting,

    so clearance must be secured first from

    Snam engineering. Also, Snam welding

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2012 Mechanical SAES

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    3396/19/2007

    6:26:48 AM

    42" SS spool was installed on line # RL-

    2639 without providing the bottom drain

    line 2"-B72-BD-1359-ISD0P shown on the

    drawing referenced above. Since the

    materials of the drain attachment are

    ASTM A312 TP 316L, welding works will

    require back purging. Contractor shall

    provide its technical expalanation (a

    method statement) how the required

    back purging can be achieved on the

    installed piping. Also, contractor shall

    submit RFI for verification of Pikotek

    Violation-

    Prevented

    Installation

    NA NA Mechanical Schedule

    3405/2/2007

    1:28:34 PM

    Face of flanges damage (accross the

    flange face) violation as per SAEP 351

    para. 4.3 and SAES-L-109 para. 8.2. Also,

    micro serration groove of four raise face

    flanges have been removed by hand

    power buffing tool, line HWS-2178

    column 39 round level west side

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAES

    3414/12/2006

    9:25:39 AM

    pes opera ng a ove , n opera on

    90% of the time and covered by

    Insulation are being coated with Coating

    System APCS-17A CSD response for

    above: Coating is not required for

    insulated piping operating above 70 C

    for the main reason of cathodic reversal.

    At more than 80 C, zinc becomes the

    cathode, and the carbon steel corrodes in

    preference to zinc in the presence of

    moisture, causing pits in the steel. The

    moisture present could be introduced

    during construction or by rain or

    condensation during downtime. Hence

    we recommend that application of APCS-

    17A / Inorganic Zinc Primer shall be

    Violation-

    Prevented

    Installation

    SATIP-H-100

    01SAIC-H-2023 Mechanical SAES

    3424/7/2007

    11:00:04 AM

    Flange should not be painted, however

    during Inspection of pipe spools for

    release to site , it was noted that spool A

    of B64 P1072 SB1 and spool AB of B64

    P1002 SB 119 were painted. Should we

    continue this ractice flan e face ma

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAES

    3433/28/2007

    11:39:53 AM

    It was noted that storage for

    prefabricated pipework was inconsistently

    complying to the requirements of SAES L-

    350 regarding the provision of end

    protectors on pipes, weld bevels,socket

    ends, and flanges. Any flanges that may

    be dama ed durin handlin and

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2012 Mechanical SAES

    3444/24/2007

    6:40:00 AM

    During my witness of RFI for spool

    release at the laydown area , the

    following flanges with paint has catched

    my attention. Extra precautions is

    advised during paint removal , otherwise

    any damages on flange face in the form

    of deep scratches shall be rejected

    durin installation works. SP Paint

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAES

    3455/9/2007

    11:11:24 AM

    Witnessed during loading to truck of 36 "

    dia stainless steel prefabricated pipework

    that pipe ends has struck the f lange face

    of the 36" dia RF flange which at that

    time has no end protection. The flange

    face was damage and was part of spool

    BW BV of line 36" dia RLC-2769 under

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2012 Mechanical SAES

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    346

    5/21/2007

    5:57:39 PM

    Visual inspection of 33 Nos. dummy pipe

    support shows that the weld joint has no

    root penetration. Since these supports

    was prefabricated in Gama Fab shop in

    Jubail , it was highlighted that there was

    no visual inspection conducted on these

    supports by Gama Welding Inspector. As

    these supports arrived in HNRP-GTC , SPWelding inspector has accepted the

    delivery with no comments not until

    SAPID has brought into the attention of

    Mr. Bijo (SP) to reject the support in

    question. SP Welding inspector did not

    Violation-After The

    Fact

    SATIP-W-

    011-01 SAIC-W-2007 Mechanical SAES

    347 4/16/200710:56:01 AM

    e o owng s an ess s ee we ers

    except G-021/G-023 who has only 26

    mm thick qualifications have welded 33

    mm thick P8 materials as follows: B65B

    P1052 FB33/SB34 G-084/G027 B65B

    P1052 FB24/SB25 G-084/G027 B65B

    P1052 SB11 G-084/G027 B65A P1022

    SB34/FB33 G-017/G021 B65A P1022

    SB20/SB8 G-084/G027 B65A P1022

    SB34/FB33 G-017/G021 B65A P1022 SB6

    G-084/G027/G019 B65A P1022 FB25 G-

    017/G021/G023 To clear this violations,

    proposed solutions are as follows 1) Take

    100 per cent RT on all joints involved. 2)

    Grind 10 mm of weld metal and reweld

    using other stainless welder. Welding

    Violation-After TheFact

    SATIP-W-011-01

    SAIC-W-2005 Mechanical SAEP

    3485/24/2007

    1:37:10 PM

    ocumen rev ew on e ers

    performance for week ending 20 May

    2007 have shown that the following

    welders has continued production

    welding without RT acceptance of their

    first 3 joints. These welders were G-095,G-106,G-132,G-144,G-150,G-154,G-

    180,G-193,G-196,G-207,G-223,G-230,

    and G-239 and they have violated the

    requirements of SAEP 323 par. 6.2.2

    regarding acceptance of radiograph for

    the first 3 joints before they will be

    permitted to continue production

    Violation-After The

    FactNA NA Mechanical SAEP

    3495/26/2007

    9:53:19 AM

    as mon ore e r arr va an

    they arrived at 7:30 am , but

    unfortunately on Mr. Suresh has come

    out to his workplace and the the other

    inspectors stay in the QC office.

    Unfortunately SP Welding inspector is

    also not present on fab shop and arrivedonly at 8:00 am. SAPID has made final

    visual inspection at random and found

    that 3 joints of 6" dia pipe were welded

    using GTAW process and WPS GAMA 111-

    002 applies only to 4" dia and below.

    Moreover, 1 joint of weldolet has no root

    penetration which violates SAES W-011

    par.17.6.3.2. These were all attributed to

    lack of welding inspectors wherein

    welding works is ongoing. GAMA Welding

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2007 Mechanical SAES

    350

    was o serve an no e a w en

    SAPID arrived in GAMA Fabrication shop

    at 6:30 am there was no GAMA welding

    inspector on shop No. 1 , 2 and outside

    Violation-After The

    FactNA NA Mechanical ScheduleQ

  • 8/3/2019 QMIS LBE Rev Mech Updated 301 to 400

    8/36

    3514/3/2007

    10:57:33 AM

    Document review for welders rejection

    rate on a weekly basis have shown that

    welders G-073 and G-082 has

    accumulated rejection rate calculated on

    a linear basis of 5.2 per cent (week

    ending 25 March 07) and 13.3 per

    cent(week ending 18 March 07). As

    todate , welders were continously

    welding despite violation as stated on

    -

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2016 Mechanical SAES

    3524/4/2007

    7:24:49 AM

    Observed and noted that the use of

    oxygen analyzer was not enforced to

    ensure that the back purge for stainless

    steel has reduced the oxygen level below

    0.5 per cent as stated in SAES W-011

    par. 11.4.5 An increase in oxygen level in

    back ur e ma romote root oxidation

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2006 Mechanical SAES

    3534/7/2007

    10:51:52 AM

    Physical verification of calibration of

    Welding machines in use in Fabrication

    shop shows that Calibrations of Welding

    Machines with tag No. LF 310119C and

    LC 034583 were both expired on 25March 2007 and were calibrated on 29

    March 2007 and 01 April 2007

    respectively. Such practice is in violation

    with the requirements of Schedule Q

    Attachment IV. Moreover, SP Welding

    Ins ector is not aware on the ex iration

    Violation-After The

    Fact

    SATIP-W-011-01

    SAIC-W-2011 Mechanical SAES

    35410/3/2006

    3:26:10 PM

    It was observed at the inspection of

    materials that contractor has modified

    (36 Nos) raised face flanges by

    machining the raised face to provide flat

    face flanges for the riser spools of fire

    water piping. How ever machining has

    created a smooth finish on the flange

    faces. Contractor is informed before

    installation and welding of the referencedflanges that serrations need to be

    provided on the flat face per the

    re uirements of ASME B 16.5 Para

    Violation-

    Prevented

    Installation

    SATIP-L-350-

    01SAIC-L-2006 Mechanical SAES

    3553/31/2007

    6:03:33 PM

    The length and type of stud bolts

    installed are incorrect. It is a violation as

    per SAES-L-109 para. 12.1 and SAIC-L-

    2014 section F. Stud bolts and nuts not in

    accordance with SAES-L-109 must be

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAES

    3564/19/2008

    3:36:29 PM

    Each Furnace Side Wall Panel has plenty

    of Anchors by welding. After gritblasting,

    immediately protection coat was applied

    without conducting Hammer test for the

    Anchors, so all Anchors should be

    Hammer tested and check for any

    welding stregnth/Anchors and damages

    on the Anchors, because two Panels were

    checked and at least three Anchors are

    either became shorter or completely

    removed for the weldin attachment.

    Violation-After The

    FactNA NA Mechanical Schedule

    3572/3/2008

    11:06:18 AM

    The fabricated shoes were installed for

    piping in GT #3 & Inlet Area without

    copletion of the fillet weld on the side

    plates with the Saddle from inside. The

    fillet weld should be completed from

    inside.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2007 Mechanical SAES

  • 8/3/2019 QMIS LBE Rev Mech Updated 301 to 400

    9/36

    35811/9/2008

    12:29:52 PM

    1 1/2 drains are provided in eccentric

    reducers ( 12x 8) for the following line

    12-H48-DGA-6034-84-6SAOP which has

    been covered by the test package GT6-

    DGA-001 . It is in violation with the

    requirments of para 12.3 of SAES-L-110.

    It is a re eated violation . SINOPEC TRG

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2013 Mechanical SAES

    3599/24/2008

    7:25:26 AM

    It has been found the following in GT 5

    of Area A . Welding a weldolet on a 4

    piping spool( 4-H48-P-5103-33-C) which

    had kept blinded on all openings and

    filled completely with water. The root

    pass of the weldolet has been completed

    when the water level up to the groove of

    the weld joint. It is a clear violation as

    per para 11.2.1. of SAES W-011. All the

    weld joints made on the piping spool

    need to be Inspected by 100 % relevant

    NDT to ensure that the weld joints , HAZ

    zones are free from defects. Contractor

    need to investigate further and takenecessary actions to avoid reoccurrence.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2006 Mechanical SAES

    3606/11/2009

    5:34:06 PM

    Leakage is observed from the weep hole

    of a 8"x1" lateral connection in the line

    12"-H49-RL-5559-02-1CT2P covered by

    the test package H49-DD5-RL-002. This

    is located at EL+ 114179 , E 11451753 &

    N 7497000. Leakage was occured during

    pressurisation at about 400 psi while the

    line required to be tested at 450 psi. TRG

    is requested to investigate for the root

    cause of the leakage and provide

    necessary corrective action at the

    earliest.

    Violation-After The

    Fact

    SATIP-A-004-

    02SAIC-A-2015 Mechanical SAES

    36111/24/2007

    12:31:34 PM

    During routine surveillance of quality

    control records, found that TRG/Sinopec

    are not utilizing quality control

    attachments A, B, C & D. This is repeated

    violation; refer to LBE-4483 of SAES-H-

    100 Para 9.2.

    Violation-After The

    Fact

    SATIP-H-100

    01SAIC-H-2026 Mechanical SAES

    3623/30/2009

    11:28:45 AM

    During re-instatement the following has

    been observed. Test pack # H46-IA-P-

    10.3 (ISO H46-P-7022-31-3CT2P Item #

    10 at M1) 6 spiral wound gasket AISI

    316L/graphite installed 300 class in place

    of 600class. This is violation against SAEP

    351 4.1 and ISO drawing. Contractor is

    advice to take corrective actionimmediately.

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAEP

    3632/26/2008

    8:00:31 AM

    The length of the segmental wear Padis

    300mm while the width of the I-Beams is

    300mm. About 15 saddles were already

    welded to the 20" pipe, 12 Beams are

    with 300mm width and 3 Beams are with

    280mm. There is zero tolerance for

    expansion and this is violating Standard

    Drwing (AD-036555)that the length of

    the segmental wear Pad is 355mm

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2018 Mechanical SAES

  • 8/3/2019 QMIS LBE Rev Mech Updated 301 to 400

    10/36

    3645/11/2008

    5:38:17 PM

    SAPID has witnessed Material Inspection

    for Tie In H46-025 and H46-027 which

    includes prefabricated slip blinds ,

    gasket, bolts and nuts. During inspection,

    it was identified that the bolts is A193 Gr.

    B7M with nuts A194 Gr L7 againsts the

    required A193 Gr B7 bolts and A194 Gr.

    2H nuts. Material substitution may be

    permitted if the same or higher grade.

    A193 Gr B7M can be accepted but A194

    Gr L7 is rejected to replace the required

    nuts (A194 Gr. 2H)

    Violation-

    PreventedInstallation

    SATIP-L-350-

    01 SAIC-L-2008 Mechanical SAES

    3655/14/2008

    5:15:44 PM

    Delivered prefabricated pipe spools at

    Area B plant H46 were found lying on the

    ground wherein ends of pipes, flanges,

    weld bevels, threads, sockets were not

    protected for possible damage and

    accumulation of foreign materials inside .

    This negligence on the part of theContractor violates the requirements of

    SAES L-350 par 7.4 .Moreover, prior to

    piping erection , all pipe spools shall be

    internally cleaned by air blowing .

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2012 Mechanical SAES

    3665/25/2008

    3:41:39 PM

    A segmental wear Pad is missing for

    Location #6 counting from east on the

    Line (20"-H46-P-0112-63-6CT2P1)

    feedin D-049

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2018 Mechanical SAES

    3675/25/2008

    3:41:39 PM

    A segmental wear Pad is missing for

    Location #6 counting from east on the

    Line (20"-H46-P-0112-63-6CT2P1)

    feedin D-049

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2018 Mechanical SAES

    3688/12/2008

    7:05:15 AM

    On top of Air cooler H46-E-59 it isnoticed that, PZVs & gate valve are laying

    horizontally mixed with debris/scarp

    material, left uncovered since two days,

    storage & handling of PZVs are not done

    as per the requirements .This is violation

    of SAES-L-350 Para 7 & 8 and 04-SAMSS-

    035 Para12 also refer to lessen learn

    sapd-096 Date: 6/18/2008. PZVs Photos

    captured on site can be avail from PID if

    required. Contractor corrective and

    preventive action is requested. (21-PZV-

    829A/B & Gate Valve)

    Violation-

    Prevented

    Installation

    SATIP-L-108-

    01SAIC-L-2041 Mechanical SAES

    3698/16/2008

    5:47:52 PM

    During surveillance of welding activitiesof socket joints in Area B-H46 (D006C),

    found that no QC from TRG / Sinopec is

    verifying axial gap 1.5 mm minimum ~ 3

    mm maximum between male & female

    components prior to welding. Found gap

    either small or more than 6 mm. This is

    repeated violation of SAES-L-110 Para

    5.2.3 & SAIC-W-2037 Item B3. Corrective

    Action: 1.Use SA check list.

    2.TRG/Sinopec QC should make fit up

    inspection and verify the axial gap prior

    to welding. 3.Take 5 % RT to verify the

    gap. 4.All socket joints not meeting the

    requirements are cut and rewarded.5.RFI to be raised to verifying the gap

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2037 Mechanical SAES

  • 8/3/2019 QMIS LBE Rev Mech Updated 301 to 400

    11/36

    3708/19/2008

    4:45:53 PM

    It is notice in Area - B that, many new

    pikotek Spiral wound gaskets 24 &

    above was place in horizontal, sloping

    position in unsafe condition, & some are

    hanging on the scaffold/hand rails at

    workplace. Such method of

    storage/handling has the potential todamage the gaskets while violating the

    requirements SAEP-351 Para 4.1 Ensure

    that spiral wound gaskets are stored flat

    especially for large sizes, 24 inches and

    larger. SAES-L-350 Para 8.1 all material

    shall be handle with care during

    fabrication and installation to prevent

    damage. Contractors corrective &

    preventive action is requested. Pictures

    demonstrating the violation can be avail

    from SAPID if necessary.

    Violation-

    Prevented

    Installation

    SATIP-L-350-

    01SAIC-L-2007 Mechanical SAES

    3718/23/2008

    5:38:13 PM

    For piping associated to H46-E-059

    Stainless steel line # P-8056-31/32, P-

    8057-31/32 & P-8033-31/32 Jointassembly of flange joint are done without

    proper alignment of joints and bolting is

    done by apply force while full Strain is on

    bolts and equipment nozzle & piping

    installation is first started from

    equipment nozzles. This practice is

    violation ASME B31.3 Para 335.1 (a)

    joint assembly which introduces a

    detrimental strain in equipment or piping

    component is prohibited & (c) before

    bolting up flange faces shall be aligned to

    the design plane.Contractor QC vigilant

    and corrective action is requested prior

    hydrostatic test of line.

    Violation-

    Prevented

    Installation

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAES

    3728/27/2008

    10:43:22 AM

    It is noticed that, minimum distance

    between 16 inch piping flange and

    vertical structure is not maintained for

    stainless steel line # H46-P-8056-32

    spool-I, the flange touches with

    structural column. This is violation to

    SAES-L-310 Para 12.4 A minimum

    clearance of 50 mm shall be provided for

    inspection and freedom of pipe

    movement between above ground piping

    crossing with any structure (including

    pipe support structure). Contactor

    corrective action is requested prior to

    Hydrotest of piping.

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2012 Mechanical SAES

  • 8/3/2019 QMIS LBE Rev Mech Updated 301 to 400

    12/36

    3739/2/2008

    1:11:48 PM

    Noticed that, for distortion of piping & to

    bring it in alignment Contractor has

    heated the pipe/fitting & force by

    hammering and masked by buffing the

    heated/effected area on Package H46-P-

    028 (2 inch line # H46-P-7006-82 weld #

    36,35 & 34), such practice has potentialof thermal cracking and effect on

    material properties . This is the violation

    of SAIC-W-2036 item # A7 Welds

    requiring re-work by heating shall require

    approval by CSD and SAES-W-011 Para

    18.5 and Schedule Q Para 7

    .3.5.Contactor corrective and preventive

    action is requested for such repeated

    violations.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2036 Mechanical SAES

    3749/28/2008

    10:45:45 AM

    Noticed that, spool I of 42-H46-RL-7001-

    01 is used to support other 24 inch pipe

    (line # 24-H46-RL-7001-33). This is

    violation to SAES-L-350 Para 11.2 unless

    consult & approved by chairman of pipingstandards committee. Contractor action

    is requested prior to perform welding

    activity.

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2012 Mechanical SAES

    37510/12/2008

    5:12:34 PM

    Noticed that, line # 24-H46-P-0110-

    81(Package H46-P-005) was tested with

    24inch valve item # 18 as test removed

    (RT) now it is observed that 24 inch valve

    is placed with unacceptable offset with

    the pipe flanges and . This is the violation

    of SAES-L-350 Para 8.1. Contractor is

    requested to verify gasket seating area

    for any damage utilizing SAIC-L-2014 and

    avoid bolting the flanges by force without

    proper alignment for all the valves to

    installed in this package and any

    modification / cut and re- welding need

    Aramco approval.

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAES

    376

    one end of the valve stick without any

    gasket in-between which means there

    have been valve & pipe flange strike

    durin installation

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAES

    37710/16/2008

    3:42:49 PM

    36 Venturi 21-FE-102 Inlet area:

    unacceptable imperfection (deep

    scratches) on flange face is noticed, this

    is the violation of SAEP-351 Para 4.3

    The flange facing, particularly the

    seating area, shall be visually examined

    for cleanliness and ensure that no

    damage, such as scratches exist and

    also observe some of orifice flanges &

    valves are store directly on concrete,

    violation of SAES-L-350 Para 8.1 all

    material shall be handle with care during

    fabrication and installation to prevent

    damage. Imperfection shall be repaired

    with Aramco approved procedure

    Contractors Corrective action and

    verification through SAPID is requested

    prior installation of venturi.

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2014 Mechanical SAES

  • 8/3/2019 QMIS LBE Rev Mech Updated 301 to 400

    13/36

    3781/16/2008

    9:41:15 AM

    In the Fabshop, more than 200joints

    have been branch welded and so far

    contractor didnt perform DPT on SS and

    MPI on CS branch joints which is a

    violation of SAES-W-011. Contractor is

    recommended to perform NDT ( as per

    the line class(10% or 100%) calls for) tothe above said branch connections with

    intimation to Aramco Inspection.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2007 Mechanical SAES

    3798/12/2008

    7:01:33 AM

    In inlet area facility it is noticed that,

    shop welded joint Line number: H46-P-

    8047-32 6CT2P 16 inch dia are cut and

    re-welding/modification of joint in field

    was in process without pre-welding &

    joint fit-up inspection as required by

    SATIP-W-011-01 item 3.6 & 3.7 and not

    utilizing of SAIC-W-2036 and SAES-W-

    011 Para 18.4 by Contractor is the

    violation of Schedule Q attachment VI

    Para 4A. Contractor corrective and

    preventive action is requested.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2036 Mechanical SAES

    380

    3/29/2009

    1:12:58 PM

    During routine inspection visit, the

    following has been observed. Electrodes

    oven for drying and holding in area B

    (Near SWS) is not properly controlled

    and maintained as per the requirement.

    There is no record of low hydrogen 5.1,

    5.5 and stainless steel electrode drying

    for two hours at 260-430, 370-430 and

    120-250 degree Celsius respectively. All

    electrodes E 8013, E 316 and E 309 are

    kept in same oven and some electrodes E

    309 and E 316L electrodes are kept both

    together in same place. Too manycellulose electrodes E 6010 also kept

    inside with E 7018 in oven which are not

    require any storage and conditioning.

    There is no record of electrodes returned

    on an end of shift and re-conditioning of

    these electrodes. Periodic checks of the

    temperature achieved with each portable

    oven are not carried out. These are all

    violation against SAES-W-011 (6.1).

    Contractor is advice to take corrective

    action immediately.

    Violation-After The

    Fact

    SATIP-W-

    011-01 SAIC-W-2032 Mechanical SAES

    38111/20/2007

    8:30:55 AM

    During surveillance of Storage &exposure of filler wires- ER 70S-2,found

    that filler wires are being stored in work

    areas in open containers & in open

    environment. These wires are getting

    rust/ contamination, and which is one of

    the root causes of root porosity and high

    WWR. As per SAES-W-011, Attachment

    2, which states all electrodes & wires,

    shall be stored in sealed containers in dry

    environment. Any wires that have visible

    rusting or contamination shall not be

    used and shall be discarded.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2032 Mechanical SAES

  • 8/3/2019 QMIS LBE Rev Mech Updated 301 to 400

    14/36

    3828/19/2008

    4:37:24 PM

    Field Welding by SMAW process was

    ongoing by unqualified welder T- 115 JCC

    # 228, weld joint # 71 line number 24-

    H46-P-0110-83. NPS of joint is 24

    thickness 24.6mm were as welder is

    qualified to weld for maximum thickness

    11.5mm in SMAW and the weaving widthof the hot-pass by this welder was notice

    15mm that violates WPS. Also no

    identification marking for welder, fit up

    check & WPS is notice adjacent to weld

    joint. These are the violation to SAES-W-

    011 Para 8.1 and Para 16.1 and violation

    to SATIP-W-011-01. Contractors

    corrective on action/examination and

    preventive action is requested.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2006 Mechanical SAES

    3833/9/2009

    11:39:42 AM

    During surveillance inspection visit in

    Inlet area (Area B), Drawing no. 36-H46-

    P-7000-6CT2P joint no. 36 cut being re-

    welded by welder no.T-074 & T-034. The

    following observed has been found 1) No

    information was made to cut the joint 2)

    Joint not having any traceably joint no,

    line no, wps no. 3) Joint was not

    inspected and 10mm high low measured

    4) Preheating was not done as confirm

    by welder 5) Welder was not having

    welder ID 6) Welder was using cold

    electrode 7) Electrode was used E-8013

    C3 instead of E-7018 as per WPS- CS-

    04A 8) This is absolutely violation

    against SAES-W011, SAIC-W-2005 &

    2006 and WPS. Contractor is advice to

    take correction action immediately.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2006 Mechanical SAES

    384No welding coverage from TRG and

    Sinopec welding inspector

    Violation-After The

    FactNA NA Mechanical ScheduleQ

    3853/11/2009

    1:02:18 PM

    During walk through of test pack # H46-

    IA-P-020, the weldolet joint # 9A found

    lack of fusion at root (Drg.BB-250248-

    023). This is violation against SAIC-W-

    2007. Contractor is advice to repair

    immediately and also require more

    vi ilant for Visual ins ection.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2007 Mechanical SAES

    38611/5/2008

    4:25:58 PM

    Noticed that, PWHT is not performed onwelds that required PWHT but Contractor

    submitted false/corrupt record. Not

    performing PWHT is violating SATIP-W-

    011-01 item 3.14 requirement & such

    practice is violation of Schedule Q

    attachment VI Para 4A & IV Para 7.2.

    Contractor corrective and preventive

    action is requested with root cause

    analysis. Weld numbers for such

    concerns are 36-H46-P-7000-82 Field

    welds # 96,100,102.24-H46-P-7046-31

    Field welds # 1.24-H46-P-7047-31 Field

    welds # 1.24-H46-P-7031-31 Field

    welds # 1.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2004 Mechanical SAES

  • 8/3/2019 QMIS LBE Rev Mech Updated 301 to 400

    15/36

    38710/12/2008

    4:42:15 PM

    Noticed that, 30- H46-P-7001-31 joint #

    02 & 03 (30 inch heavy thickness pipe

    26.97mm) were field welded and PWHT

    activity is started without joint fitup, pre-

    heat control, in-process welding, weld

    visual inspection and no welder identifiedon joint. Joint number 02 shown as shop

    weld in ISO drawing is welded in field

    and other joints indicated as shop weld in

    ISO are to be welded in field. Not

    performing inspection by Contractor QC

    is the Violation of not implementing

    SATIP-W-011-01 item 3.6, 3.7& 3.9.

    Contractor is requested to perform NDE

    (RT) for above two welded joint

    irrespective of line class NDE

    requirement. Contractor is also requested

    to perform welding inspection as per

    SATIP in SWS & Thermal oxidizer areas.

    Violation-

    Prevented

    Installation

    SATIP-W-

    011-01SAIC-W-2005 Mechanical SAES

    3882/26/2008

    10:12:51 AM

    In area B, Contractor hasnt started

    radiography, which now became a RT

    backlog of more than 100joints, which is

    a violation of SAEP-324, Para: 6.2.7 and

    SAIC-W-2015. This condition shall affect

    the trend analysis of weld rejection rate

    and the early detection of non-

    conforming welders and weld joints. So

    the contractor is recommended to start

    radiography as early as possible to

    reduce the backlog and pull out bad

    welders.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2015 Mechanical SAEP

    3898/17/2008

    2:02:29 PM

    For Leakage noticed from HAZ of welded

    joint # 2003 line BB250248-093 (HTPackage H46-IA-P-035) during HT

    preparation, The weld joint is begin cut-

    out in spite of proactive/request by

    SAPID to investigate the root cause,

    verify PMI, welding & NDE records/film

    (as the weld joint was RT accepted) and

    Aramco approval prior to proceed for

    repair activity as per SA procedures/

    Schedule Q Para 7.3.4 & 5 and utilizing

    SATIP-W-011-01/SAIC-W-

    2036.Contractors prompt corrective and

    preventive action is requested .

    Violation-After The

    FactNA NA Mechanical ScheduleQ

    3908/19/2008

    4:54:05 PM

    Many weld joints in field are cut and re-weld/modification of joint in field are

    performed without pre-welding & joint fit-

    up inspection as required by SATIP-W-

    011-01 item 3.6 & 3.7 and not utilizing of

    SAIC-W-2036 and SAES-W-011 Para 18.4

    by Contractor is the violation of Schedule

    Q attachment VI Para 4A. (Example: H46-

    SOW-7001-31 shop weld # 01, weld

    joints of line H46-P-8031-33, H46-P-8045

    32 & H46-SOW-7000-33 joint connecting

    7001-31 line) Contractor corrective and

    preventive action is requested for such

    repeated violation.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2036 Mechanical SAES

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    3918/25/2008

    5:50:30 PM

    Noticed that,for distortion of piping and

    in some case to bring joint assembly into

    alignment Contractor is heating the

    pipe/fitting and quenching by using flame

    cutting torch and applying water on it to

    cool, such practice has potential of

    thermal cracking and effect on materialproperties. (Example of this practice line

    # H46-SOW-7000-31, SOW-7003/4-33 in

    Inlet area) this is the violation to SAES-W-

    011 Para 18.5 and Schedule Q Para 7

    .3.5. And such violation activity was

    highlighted to TRG QC.Contactor

    corrective and preventive action is

    requested prior to Hydrotest of such

    piping system.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2036 Mechanical SAES

    3928/25/2008

    5:50:38 PM

    Noticed that,for distortion of piping and

    in some case to bring joint assembly into

    alignment Contractor is heating the

    pipe/fitting and quenching by using flame

    cutting torch and applying water on it tocool, such practice has potential of

    thermal cracking and effect on material

    properties. (Example of this practice line

    # H46-SOW-7000-31, SOW-7003/4-33 in

    Inlet area) this is the violation to SAES-W-

    011 Para 18.5 and Schedule Q Para 7

    .3.5. And such violation activity was

    highlighted to TRG QC.Contactor

    corrective and preventive action is

    requested prior to Hydrotest of such

    piping system.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2036 Mechanical SAES

    3938/27/2008

    10:38:42 AM

    On stainless steel line # H46-P-8056-32

    welds 39, 40, & 41 noticed that, for

    distortion of piping and/or to bring joint

    assembly into alignment Contractor has

    heated the weld joints by using flame

    cutting torch and applying water on it to

    cool, such practice has potential of

    thermal cracking and effect on material

    properties. This is the violation of SAIC-W

    2036 item # A7 Welds requiring re-work

    by heating shall require approval by CSD

    and SAES-W-011 Para 18.5 and Schedule

    Q Para 7 .3.5.Contactor corrective and

    preventive action is requested for such

    repeated violations .( refer related

    Surveillance Number: 12611, 13074 &

    12867).

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2036 Mechanical SAES

    3949/13/2008

    1:23:52 PM

    Noticed that on line # H46-SOW-7002-31

    Orifice flange, Contractor heated the pipe

    nipple/fitting by using flame cutting torch

    and twisting to position it, such practice

    has potential of thermal cracking and

    effect on material properties. This is the

    repeated violation to Schedule Q Para 7

    .3.5 and refer to SAES-W-011 Para

    18.5.Contactor corrective & preventive

    action and TRG assessment to fine the

    widespread of such problem is

    requested.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2036 Mechanical SAES

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    39510/16/2008

    4:15:24 PM

    Notice that, many weld joints marked as

    shop weld in IFC isometric are been

    welded on site example of PID

    observation are stainless steel 316L 4

    line H46-VT-D049-44-6SD0Z weld #

    123,138,122 & 134.also noticed

    contractor is using supersededISO/documents and unavailability of

    WPS, SATIP on the work site etc this is

    violation of SAEP-1154, Para 5.4.2.3c

    Provide correct versions of documents

    at point of use and also Schedule-Q,

    Para 3.7. Contractor is requested to

    perform NDT on all such field welded

    joints (marked as shop joints in ISO) as

    per line class requirement. TRG QC

    vigilance on such amendment welding

    practice and providing applicable

    document on work site and document

    control is requested.

    Violation-

    Prevented

    Installation

    SATIP-W-

    011-01SAIC-W-2005 Mechanical SAES

    39610/29/2008

    2:26:08 PM

    During final review of TRG accepted weldsummary in HT Packages noticed that,

    many weld joints cut and re-

    weld/modification in field without pre-

    welding & joint fit-up inspection and

    mention as shop weld in weld summary.

    These are the violation of SATIP-W-011-

    01 item 3.6 & 3.7 and not utilizing of

    SAIC-W-2036 and SAES-W-011 Para 18.4

    by Contractor is the violation of Schedule

    Q attachment VI Para 4A. (Example is HT

    packages H46-S-001, H48-FG-02/03)

    Contractor corrective and preventive

    action is requested for such repeated

    violation.

    Violation-After The

    Fact

    SATIP-W-

    011-01SAIC-W-2036 Mechanical SAES

    39710/30/2008

    3:05:55 PM

    Repeated violations are noticed in field

    Area B & C for not performing inspection

    (welding activities) by Contractor QC

    particularly for SATIP-W-011-01 item 3.6,

    3.7, 3.9 & 3.17 (joint fitup up to weld

    completion and verification of welder).

    PID current observation are 24- H46-P-

    7001-01 Rev B joint # 39 & start of

    repair activity for 42- H46-P-8010-01

    42inch Tie in flange (also No approved

    repair procedure) and many many welds

    cutout & modification in SWS area.

    Contractor is requested for prompt

    corrective and preventive action on suchrepeated violation.

    Violation-

    Prevented

    InstallationNA NA Mechanical ScheduleQ

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    39811/6/2008

    7:08:18 AM

    Notice that, second time PWHT/heating

    done in field for some shop welded &

    heat treated joints probably for

    alignment. This is the violation of SAES-

    W-011 Para 13.10 & SAIC-W-2036 item

    # A7 welding or heating after the final

    PWHT is not permitted if the PWHT isrequired for service.. Weld numbers for

    such concerns are 24-H46-P-7047-31

    welds # 5.36-H46-P-7000-81 welds #

    81.18-H46-P-7035-31 welds # 9.36-

    H46-P-7000-01 welds # 56. Contractor

    corrective and preventive action is

    requested with root cause analysis.

    Violation-After The

    FactSATIP-W-011-01

    SAIC-W-2036 Mechanical SAES

    39911/6/2008

    1:20:10 PM

    During final review of TRG accepted weld

    summary in HT Package H46-P-004

    noticed that, many weld joints cut and re-

    weld/modification in field without pre-

    welding & joint fit-up inspection and

    without PWHT, NDE (as applicable).

    These are the violation of SATIP-W-011-

    01 and not utilizing of SAIC-W-2036 and

    SAES-W-011 Para 18.3 & 18.4 by

    Contractor is the violation of Schedule Q

    attachment VI Para 4A. (Example is 24-

    H46-P-7031-31 welds # 4.18-H46-P-

    7031-31 welds # 17, 18.16-H46-P-7047-

    33 welds # 61 & 73.16-H46-P-7047-32

    welds # 35, 46, 45, 27& 38.) Contractor

    corrective and preventive action is

    requested for such repeated violation.

    Violation-

    Prevented

    Installation

    SATIP-W-

    011-01SAIC-W-2036 Mechanical SAES

    40010/29/2007

    4:18:53 PM

    Generally, some branches connection

    were made either without reducing Tee,weldolet or no reinforcement pad which

    are violating Saudi Aramco Standard,

    SEAS-L-110 , Paragraph 12.1.1 (Chart

    1.). Some spools are listed below: 1).6-

    H46-RL-3603-31-1CT2P-C (Two 2

    Branches have no Reinfo. Pad) 2).8-H46-

    S-3605-83-1CSIS-I (One 6 Branch has

    no Reinfo. Pad) 3). 6-H46-W-3604-81-

    1CS2P-E (One 6 Branch has no

    Reinfo. Pad) 4).24-H48-DGA-5022-01-

    1T9P1-MP (One 16 Branch as no

    Reinfo. Pad) 5).3-H49-S-5169-02-1CS2S-

    C (One 2 Branch has no Reinfo. Pad)

    6).12-H49-RL-5559-02-1CT2P-F (One 6 Branch & one 8 Branch have no

    Reinfo. Pad)

    Violation-After The

    Fact

    SATIP-L-350-

    01SAIC-L-2013 Mechanical SAES

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    Is it related

    to Design

    error

    Is it

    H, W, S

    Areas of

    Concern

    Comments on the

    LogbookComments on

    Blank/Others

    Yes SProcess

    Piping

    No SProcess

    Piping

    No SProcess

    Piping

    No WProcess

    Piping

    No H Hydrotest

    No H Hydrotest

    No W Welding

    No H Hydrotest

    No NA

    NO QC

    Personnal/Q

    C tools /

    organization

    chart

    No H Hydrotest

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    Yes NA

    IFC/P&ID/Ve

    ndor

    /standard

    Drawing

    error/misma

    tch/violation

    No WProcess

    Piping

    No HProcess

    Piping

    No H Hydrotest Pneumatice Test

    No WProcess

    Piping

    No HProcess

    Piping

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    No H Coating

    No W Coating

    No H Coating

    No SProcess

    Piping

    No HProcess

    Piping

    No W Valves

    No WProcess

    Piping

    No W Welding

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    No W

    NO QC

    Personnal/Q

    C tools /

    or anization

    No SProcess

    Piping

    No WProcess

    Piping

    No W Valves

    No H Valves

    No NA Hydrotest

    No WProcess

    Piping

    No WProcess

    Piping

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    No NA Hydrotest

    No NA

    IFC/P&ID/Ve

    ndor

    /standard

    Drawing

    error/misma

    tch/violation

    No SProcess

    Piping

    No H Hydrotest

    No NA Schedule Q

    No S Welding

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    No NA

    IFC/P&ID/Ve

    ndor

    /standard

    Drawing

    error/misma

    tch/violation

    No WProcess

    Piping

    No H Coating

    No WProcess

    Piping

    No SProcess

    Piping

    No WProcess

    Piping

    No SProcess

    Piping

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    No W Welding

    No W Welding

    No W Welding

    No W Welding

    No NA

    Personnal/Q

    C tools /

    organization

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    No W Welding

    No S Welding

    No W Welding

    No WProcess

    Piping

    No WProcess

    Piping

    No S Others

    No W Welding

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    No WProcess

    Piping

    No S Welding

    No H Hydrotest

    No H Coating

    No WProcess

    Piping

    No WProcess

    Piping

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    No WProcess

    Piping

    No SProcess

    Piping

    No WProcess

    Piping

    No WProcess

    Piping

    No W Valves

    No W Welding

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    No WProcess

    Piping

    No WProcess

    Piping

    No SProcess

    Piping

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    No H Welding

    No SProcess

    Piping

    No WProcess

    Piping

    No WProcess

    Piping

    No WProcess

    Piping

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    No W Welding

    No H Welding

    No W Welding

    No W Welding

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    No S Welding

    No S Welding

    No S

    NO QC

    Personnal/Q

    C tools /

    organization

    chart

    No W Welding

    No W Welding

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    No W Welding

    No W Welding

    No NA Schedule Q

    No H Welding

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    No H WeldingSchedule Q para number not

    matching.

    No H WeldingSchedule Q para number not

    matching.

    No H WeldingSchedule Q para number not

    matching.

    No H WeldingSchedule Q para number not

    matching.

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    No W Welding

    No H Welding

    No NA

    NO QC

    Personnal/Q

    C tools /

    organization

    chart

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    No H Welding Schedule Q para number notmatching.

    No H Welding

    No WProcess

    Piping