PumpWorks HP Plus Brochure - UPDATE...quality stainless steel and each is assembled with either...
Transcript of PumpWorks HP Plus Brochure - UPDATE...quality stainless steel and each is assembled with either...
PumpWorks HP-Plus
HORIZONTAL HIGH PRESSURE MULTI-STAGE PUMP
PumpWorks HP-Plus
APPLICATIONS
Amine
Fluid Transfer
Gas Processing
Mine Dewatering
Pipeline Booster
Saltwater Disposal
Water Injection
Water Flooding
MARKETS
Chemical
Industrial
Oil & Gas
Pipeline
Refi ning
FLUIDS
Amine
Condensate
Glycol
Iodine
Liquid Natural Gas
Oil
Water
Saltwater
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The PumpWorks HP-Plus pump was designed with reliability and cost reduction in mind. It is a multi-stage centrifugal pump capable of producing a full range of volumes and pressures. Each pump is individually assembled by trained PumpWorks personnel and fully tested to industry API 11S2 standards.
The PumpWorks HP-Plus skid design is the result of a century’s worth of engineering, design and the technically advanced SOLIDWORKS Simulation design software. This combination of fabrication and engineering experience coupled with the modern fi nite element analysis that SOLIDWORKS Simulation brings has allowed PumpWorks to develop a skid design with superior strength, integrity and unsurpassed ease of installation.
As a standard, all PumpWorks HP-Plus pumps are built with hand fi nished Ni-Resist type 1 stages of a high nickel content steel which is excellent at withstanding hostile or aggressive fl uids. The staging confi guration is set so that all PumpWorks HP-Plus pumps are constructed in compression. PumpWorks HP-Plus also off ers stage coating for those applications requiring additional protection.
Pump shafting options of Nitronics, K-500 Monel,® Stainless Steel, and Inconel® are available for each individual application.
PumpWorks HP-Plus off ers abrasive resistant tungsten carbide (TC) bearings to add radial stability in aggressive fl uid conditions. Our pumps can be assembled in a multitude of Ni-Resist/TC confi gurations including up to 1:1 TC to stage ratio.
All PumpWorks HP-Plus centrifugal pump heads and bases are of high quality stainless steel and each is assembled with either tungsten carbide or GRAPHALLOY® bushing and sleeve as a standard.
The PumpWorks HP-Plus components are installed in carbon steel housings but high strength and stainless steel housings are also available.
CAPABILITIES
Volume 350 - 45,000 BPD / 10 - 1300 GPM Developed Pressure to 9,930 Feet / 4,300 PSI Housing Pressure to 6,000 PSI Horsepower to 1,500 HP
50HZ HYDRAULIC COVERAGE--50HZGALLONS PER MINUTE (GPM)
0 146 292
POU
ND
S PE
R S
QU
AR
E IN
CH
(PSI
)
1275
2450538
1750
TOTA
L H
EAD
(FEE
T)
3500 80854003150
1020875
7655538
28001800 538
64682700
56603300 BEST EFFICIENCY POINT
2100 48512980 RPM
4042
1400 3024538
10505500
675 2425
7500
809
0 0
675700 12000 1617
862 862 950
0 5
350 18000 24000 35000
37.530 3520 2510 15
948 1094
BARRELS PER DAY (BPD) X 1,000
2.5 7.5 12.5 17.5 22.5 27.5 32.5
73 219 365 510 656 802730438 583
Hydraulic Performance Coverage
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60HZ
GALLONS PER MINUTE (GPM)
BARRELS PER DAY (BPD) X 1,000
POU
ND
S PE
R S
QU
AR
E IN
CH
(PSI
)
TOTA
L H
EAD
(FEE
T)
4001275
2700
950
9240
5775
992 1050 1108 1167 1225 1283
16 18 46
10395
11550
38 40 44
0
34 3628 30 32
4500
0
1000 12000
538
0 2 4 6 8 10 12 14 42
2310862 862
20 22 24 26
500 18000 24000 115535000
15005500
675 34657500 675
80853300 BEST EFFICIENCY POINT3000 6930
4620538
2500
3575 RPM
817 875 934
4000
3500 538
5000
758
1800
2000
467 525 584 642 700
538
HYDRAULIC COVERAGE--60HZ
0 58 117 175 234 292 350 408 1342
Visannepe
Performances shown are nominal and are to be used for preliminary selection only.
Performances shown are nominal and are to be used for preliminary selection only.
Bolt-on skid extension allows skids to easily be extended to accommodate longer pump lengths due to future operating conditions.
Adjustable discharge fl ange support helps protect the pump from static pipe loads and reduces piping fi t problems during installation.
Adjustable V-shaped pump cradles provide for reliable centering while horizontal and vertical adjustments allows for easier alignment.
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Design Features and Benefi ts
Intake and discharge drip pans with drain plugs for spill containment capture potential piping and mechanical seal leakage.
Removable motor pads allow the skid to accept the next larger motor frame without major skid modifi cation.
Motor mounting adjust-ment screws standard for ease of installation and alignment.
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Optional API-610 seal fl ush systems as required.
Thrust Chamber is heavy duty, bi-rotational with standard API-682 seal chamber and rear pullout feature for easy maintenance. Alternate thrust chamber designs are also used including non-rear pullout, depending on the application and/or customer preference.
Compression Compression Compression CompressionStandard Abrasion Resistant Stainless Steel High HP / High Pressure
Item Number Part Name02 Housing Carbon Steel Carbon Steel Stainless Steel High Strength03 Impeller Ni-Resist Ni-Resist Ni-Resist Ni-Resist04 Diffuser Ni-Resist Ni-Resist Ni-Resist Ni-Resist06 Lower Diffuser Ni-Resist Ni-Resist Ni-Resist Ni-Resist08 Head Stainless Steel Stainless Steel Stainless Steel Stainless Steel
10A Head Bearing Support Ni-Resist Ni-Resist Stainless Steel Ni-Resist20A Head O-Rings Viton Viton Viton Viton20B Head Backing Ring Peek Peek Peek Peek20C Head Face O-Ring Viton Viton Viton Viton09 Base Stainless Steel Stainless Steel Stainless Steel Stainless Steel
10B Base Bearing Support Ni-Resist Ni-Resist Stainless Steel Ni-Resist20A Base O-Rings Viton Viton Viton Viton20B Base Backing Ring Peek Peek Peek Peek20C Base Face O-Ring Viton Viton Viton Viton07A Bushing, Stage Ni-Resist Carbide Carbide Carbide07B Sleeve, Stage Ni-Resist Carbide Carbide Carbide07C Bushing, Base Carbide Carbide Carbide Carbide07D Sleeve, Base Carbide Carbide Carbide Carbide07E Bushing, Head Carbide Carbide Carbide Carbide07F Sleeve, Head Carbide Carbide Carbide Carbide07G Spacer Ni-Resist Ni-Resist Stainless Steel Ni-Resist22A Snap Ring Stainless Steel Stainless Steel Stainless Steel Stainless Steel01 Shaft Monel Monel Monel Inconel
11A Key Stock Monel Monel Monel Monel11B Shaft Plug Monel Monel Monel Monel22E Two Piece Ring Monel Monel Stainless Steel Monel22F Compression Sleeve Ni-Resist Ni-Resist Stainless Steel Ni-Resist22B Compression Nut Stainless Steel or Monel Stainless Steel22C Compression Screw Stainless Steel22D Compression Tube Stainless Steel or Ni-Resist Stainless Steel
Stainless Steel or MonelStainless Steel or Monel
Stainless Steel or Ni-ResistStainless Steel or Monel
Stainless Steel or Monel
Stainless Steel or Ni-ResistStainless Steel or Monel
Parts List and Materials of Construction
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Materials of Construction
Constant Speed OperationIn those cases where constant speed operation is preferred, PumpWorks can provide high quality across the line starters in whatever NEMA enclosure specifi ed. However we recommend the use of our soft starters with maximum pump protection to minimize energy costs, reduce maintenance and provide maximum reliability.
Variable Frequency DrivesPumpWorks off ers the Toshiba Plus Pack with the ground breaking Virtual Linear Pump (VLP) technology to provide advanced pump control and
protection. The Plus Pack is a solid-state AC drive that ranges from 66-1500 KVA and features true torque control enabling motors to develop high starting torque and compensating for motor slip. Available in NEMA 3R enclosures, ASD rated for 50 degrees C and 4500 fasl with no derate of output current. The enclosure cooling
technology requires no exchange of inside air to outside air with no fi lters that require maintenance and no unreliable air conditioners. A 3-year parts and labor warranty is off ered when packaged with Toshiba’s EQP series motor, even covering bearing fl uting failures.
Predict-Plus®
A revolutionary and economical product to continuously monitor vibration in all three axis plus temperature providing the user early detection of anomalies. Predict-Plus® captures the power of the Industrial Internet of Things and transmits machine data to the cloud so that when alarmed, proactive measures can be taken by the user to protect the rotating equipment. Predict-Plus® is adaptive and fl exible enough to continuously monitor most rotating equipment.
Predict-Cloud is the powerful user interface in which technical machine data can be viewed from anywhere in the world, trended and exported for reports. This tool allows the user to customize alarm/alert levels, text/email call out lists and, general registration information. Managing this data is a powerful component in attaining the goal of reducing maintenance spending and increasing Mean Time Between Repair (MTBR).
DXP Pump Controller
DXP off ers a pump specfi ic controller with quick and easy setups forsubmersible and centrifugal pumps. The pump controller is available inNEMA1, 3R or 4 enclosures up to 700 hp including explosion proof.Our controllers are rated 110 degrees F, standard and have advancedpump protection features which protect the pump from commonprocess upsets such as; dry run, no fl ow, broken pipe and run outcontrol. These advanced features are designed to protect the asset and prevent catastrophic failure to the rotating equipment, improving pump
reliability and maximizing uptime.
Smart Reliability
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Controlling Performance and Continuously Monitoring for Maximum Profi tability.
From constant speed to integrated pump control, PumpWorks off ers mul ple op ons for motor control solu ons to meet our customers needs.
PumpWorks • www.pumpworks.com
1927D FM 529 · Houston, TX 77041 · Ph. 713-996-6300 ·Fax 713.937.7848www.pumpworks.com • twitter: @PumpWorks
PUMPWORKS HP -05.2018