Pumps and Filling Units for HPAC Professionals

Boi

lers - Solar Systems - Tanks

Draining - Filling - Venting

new flushing stations for cleaning and descaling hydronic systems

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From the field:Air bubbles in solar collectors is a permanently occurring phenomenon reducing the efficiency of the system drastically.

Fill and flush accurately with professional �equipmentFlushing the system thoroughly with a high flow rate and filling it with the right pressure removes air enclosures from the collector. Solarcheck Mobil-center allows for the filling and venting of the solar circuit easily and rapidly in one procedure at the control unit.The inspection glass at the filter shows clearly whether there is still air in the system.

Solarcheck Mobilcenter with impeller pump UniStar 2000-a

Solar Filling Stations and Pumps

Solarcheck Mobilcenter with centrifugal pump P 80

ContentSolarcheck Mobilcenter�................................... 3�-�4Solar Filling Pump�..................................................4DESCAL Mobilcenter�..............................................5FLUSH PRO Mobilcenter�.................................. 6�-�7Oil Change Mobilcenter�.........................................8CHP Oil Change Kit�................................................9Impeller Pumps�..............................................10�-�11Pumps for Oils and Diesel�........................... 12�-�13Submersible Pumps�.............................................14Flat Suction Systems�...........................................15

for heat transfer medium

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Solar Filling Stations and Pumps

stop valve in shockproof position

protective filter with vision panel and drain valve for delivery hose

capacity indicator

for heat transfer medium

Solarcheck MobilcenterFlushing, venting and filling heat transfer medium into solar systems in one procedure.

Powerful pumpAlternatively there are two versions of Solarcheck Mobilcenter available:

UniStAr �000-A, dry self-priming impeller pump with glycol resistant Perbunan impeller - a high quality, multi-purpose pump for HPAC Pros. P 80, self-priming, high capacity centrifugal pump.

Both pumps are getting almost completely drained after use. no leaking of liquids during transport, no cleaning required when a different medium is used.

Rugged cartEasy to move with two large pneumatic tires, also over rough ground on construction sites. The elevated position of the pump makes for easy transport even in staircases. Damages on stairs or pump are excluded.

Fill- and return hose with high stress resistancehigh temperature resistant up to 170° C (type UniStAr) temperature resistant up to 60° C (type P 80).

Secure hose connections: Threaded hose couplings are pro-vided with high-pressure crimp fittings. Top quality hose clips guarantee tightness even at high temperaturesThe functional hose holder keeps hoses tidy. A well-fitting in-terlocking connector prevents leakage of liquid residues during transport.

Interchangeable 30 litre tankTank can be easily removed for cleaning and has a large ope-ning to fill in the fluid conveniently. The leakproof screw cap and the ball valve under the tank allow for a transport of the filling station in horizontal position even with filled tank.tanks are easily interchangeable when using different heat transfer fluids. Replacement tanks can be ordered individually.

Fine filter with inspection windowThe filter at the pump inlet filters out impurities during solar loop flush (chips, solder- and weld residues). Perfect access, simple cleaning.A large clear plastic panel in the filter enclosure enables detec-tion of air bubbles and debris in the tube.

Manual drain valveThe manual drain valve in the discharge line is used to release the pressure in the delivery hose after use (only for Solarcheck Mobilcenter with pump UniStAr).

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Solar filling pump with carrying handle and filterSmall, economic solution for filling and flushing solar systemsZUWA complete kit includes:

dry self-priming impeller pump Unistar �000-A carrying frame with rubber padsfilter with vision panelmanual drain valve at the pump outlet

Expandable with hose and transport container (Euro container with cover).

typeSolarcheck�Mobilcenter

UnIStaR 2000-a P 80

pumpdry self-priming impeller pump with

glycol resistant impeller, versatile pump for various applications

self-priming centrifugal pump

max. flow rate �0 L/min �1 L/min

max. working pressure 4 bar 5.9 bar

max. temperature 90°C 60°C

motor ��0 V with thermal motor protection, � m cable with plug

drain valve yes no

weight (cart with pump, hoses and empty tank) �1.6 kg ��.7 kg

dimensions H x W x D = 985 x 495 x 555 mm (without hoses)

tank UV resistant PE tank with wide lock-up opening, capacity indicator and stop valve at the outlet, content 30 litres

material cart robust welded chassis, powder-coated steel

Remote controlRemote control for pump with extension cable �(optional accessory)10 metres extension cable with On/Off switch for remote control of the Solarcheck Mobilcenter from the solar system control unit.

Solar Filling Stations and Pumps

technical Specifications Solar Filling Stations

for descaler

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Flushing Stations

FunctionAn agent circulates between heat exchanger and the DESCAL. Limescale is softened, washed out and collected in the tank. this process is repeated until the liquid is free of scale residues which can be controlled via the transparent hoses and the filter cup.

effective: a high flow rate and high pressure make for a tho-rough separation of the scaleclean: a pressure relieve valve at the pump outlet avoids acid from being set free when the hose is dis- connected after usepump gets almost completely empty after usepump body can be opened easily for cleaning

Equipmentdry self priming impeller pump �000-A with stainless steel caseimpeller and shaft seal are made of acid resistant materialsparticle filter with vision panel pressure relieve valve at pump outlet suction and pressure hose � metres eachstainless steel fittingscomfortable trolley with large wheels removable plastic tank with stop valve

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New DESCaL MobilcenterFurrings with a thickness of one millimetre reduce the efficiency of a heat ex-changer by 10%. thicker layers may cause a loss of 40%. regions with limy water call for a periodic decalcification of heat exchangers and storage water heaters. The DESCAL is a specifically designed tool for HPAC professionals to flush boilers and heat exchangers with anti scale agents. The device was tested and approved with KALKLÖSER and CITROPLUS made by SANIT (www.sanit-chemie.de).

for descaler

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Flushing Stations

FLUSH PRO Mobilcenter �basic module with two extensions

Basic module for solar collectors and �heat pumpsSolar collectors, ground collectors and ground probes: flushing, filling and venting in one go.These two extension modules make the FLUSH PRO a versatile and indispensable tool for the HPAC professional in regard to heating installation and servicing.

Extension module 2 �for heat pumps: mixing heat transfer medium comfortably onsitetwo large 150 litres containers for mi-xing the heat transfer medium directly on site.

The multifunctional valves of the basic module can be set in a way that the medium circulates between pump and containers to achieve a perfect mixture.

Extension module 1 �for hydronic systemsFilling and flushing system, plate moun-ted and simple fixing onto the hose bra-cket. Single serving filling cartridges or softening devices for purified water can be connected easily. FLUSH PRO meets the requirements of VDI guideline 2035 and Austrian Standard ÖNORM H 5195-1.

New

for hydronics and heat transfer medium

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Flushing Stations

FLUSH PRO Mobilcenter �basic module with two extensions

solar collectors - heat pumps - hydronic systemsflush - fill - vent - renovate

Extension module 2

Mixing vessels for brine� containers 150 litres with stop valve hose fork suction pipe 6 metres ¾“

Basic module

Universal flushing and filling stationdry self priming impeller pump with a flow rate of 60 L/min at a maximum pressure of 4 barfilter and vision panel at the pump inletdrain valve on pressure sidesturdy cart with pneumatic tyrescontainer with �0 litressupply and return hose, � metres each2 multifunctional valves

Extension module 1

Flushing and filling unit for hydronic systemsdigital flow meter (1)20 µm filter (2)stainless steel plate (�)hose connection to pump (4)plug iP 44 (5)pressure reducer (6)connection to water softening equipment (7)2 multifunctional valves (8)compressed air connection with electromagnetic timer valve (9)

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8

7

6

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45

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for hydronics and heat transfer medium

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Oil Change Kits

New Oil Change MobilcenterMobile unit with pump, trolley, container, suction probe and hoses to extract and decant clean or stained oils of all kinds.

applicationextraction of waste oil from motors and gear boxes extraction of solid cooling lubricants maintenance of machines

FunctionApart from external suction and pressure pipes the pump has two lines to the container. With the two multifunctional valves A and B pump opera-tion can be adjusted to either filling or draining the container.

Featuresdry self priming pump flow rate for oil max. 15 L/minsuction and pressure hose � metres each 4 suction probes suitable for dip stick inlets or filling portsdetachable probe retainertwo multifunctional valvescomfortable trolley with large wheelstank with 55 litres content

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rear view with suction probes

prime oil and fill tank deliver oil and drain tank pump oil without interme-diate storage in the tank

for transmission and motor oil

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Oil Changing Unit for CHPs NewSimple and quick oil change in combined heating and power stationsPlate mounted unit for wall or tank attachment.

application and functionthe pump is equipped with two suction and two pressure hoses. these hoses are connected to the motor of the CHP unit, a used oil tank and a tank with new motor oil. the set up remains the same no matter if used oil is removed or fresh oil is delivered. Turning the multifunctional valves the four pipes are opened or closed accordingly.

additional cleaning effectUnlike removing motor oil through the oil drain plug pumping out oil leads to an increased removal of sedimentation inside the motor. The higher flow rate creates a suction effect and extracts dirt. The pumps handles solids without getting damaged.

Featurespump UniStAr 2000-A, flow rate for oil max. 15 L/minnozzle with electronic meter and automatic drip protection2 x 3 m suction hose2 x 4 m pressure hose2 multifunctional valves

Oil Change Kits

CHPmotor

pump

¾“ suction hose for new oil � metres (any other length

possible)

½“ pressure hose 4 metres with open out-let for used oil removal

¾“ suction hose for used oil 3 metres with ball valve and hose fitting

½“ filling hose 4 metres with nozzle equipped with automatic drip protection and digital counter K400

for transmission and motor oil

tank with new oil

used oil tank

Schematic Display

mf* mf*

* mf = multifunctional valve

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Impeller PumpsUniStAr

Multi-purpose pump with aluminium casing designed for transporting clean or contamina-ted fluids. Not suitable for handling abrasive or corrosive fluids.Drill pump UnIStaR 2001-a and�2001-B now with special adaptor for a safe fastening to all standard electric drills and screwdrivers!

COMBISTARPump constructed of stainless steel (all parts getting in contact with fluid) and aluminium, suitable also for abrasive or slightly corrosive fluids.

NIROSTARStainless steel pump suited for corrosive and abrasive fluids, for example descaler.types nIROSTAR 2000-C/D/E/F with extra high capacity for the transfer of large quantities of fluid.

Impeller Pumps

nirOStar 2000-E

nirOStar 2000-D on trolley

UniStar 2000-B with dry run protection

application UniStar 2001-a with

electric drill

FeaturesDry self-priming pumps, require no initial filling. Pumps transport solids or air enclosures within the fluid without any difficulty. Ultra easy maintaining.

temperature up to 90° Csuction depth 7 m maximum (dry 3 m)

applicationfill and flush solar loops with heat transfer mediumdrain and clean tanksdeliver and decant diesel or fuel oildescale boilers (type NIROSTAR)

Dry run protection (optional accessory)Switches the pump off automatically when running dry. restart with reset button after eliminating the fault.

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application UniStar 2001-B with

adaptor and screwdriver

for fuel oil, diesel and other liquids

New

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type drive max. flow rate max. working pressure connections weight

UnIStaR 2000-a ��0/400 Volt �0 L/min 4 bar ¾“, DN 19 8 kg

UnIStaR 2001-a none �0 L/min 4 bar ¾“, DN 19 0,5 kg

UnIStaR 2000-B ��0/400 Volt 60 L/min 4 bar 1“, DN 25 9 kg

UnIStaR 2001-B none 60 L/min 4 bar 1“, DN 25 0,5 kg

UnIStaR 2000-C ��0*/400 Volt 90 L/min 4 bar 1¼“ DN 32 1� kg

COMBIStaR 2000-a ��0/400 Volt �0 L/min 4 bar ¾“, DN 19 9 kg

COMBIStaR 2000-B ��0/400 Volt 60 L/min 4 bar 1“, DN 25 10 kg

nIROStaR 2000-a ��0/400 Volt �0 L/min 4 bar ¾“, DN 19 9 kg

nIROStaR 2000-B ��0/400 Volt 60 L/min 4 bar 1“, DN 25 10 kg

nIROStaR 2000-C ��0/400 Volt 96 L/min � bar 1¼“ DN 32 15 kg

nIROStaR 2000-D ��0/400 Volt 166 L/min � bar 1½“, DN 40 �0 kg

nIROStaR 2000-E 400 Volt �75 L/min � bar 2“, DN 50 �1 kg

nIROStaR 2000-F 400 Volt 7�0 L/min � bar 2½“, DN 65 68 kg

Impeller Pumps

technical Specifications Impeller Pumps

All types, except NIROSTAR 2000-C, are available also without electric motor and may be operated by a motor or an alternative drive unit at hand. UNISTAR 2001-A and UNISTAR 2001-B can be driven with regular electronic drills or screwdrivers.

for fuel oil, diesel and other liquids

* AC motor (230 V) is provided with clockwise and anticlockwise rotation as standard.

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Diesel and Oil Pumpsfor AC, DC and rotary current

Panther and E 120Dry self-priming fuel pumps with bypass valve, type Panther additionally with anti-siphon valve and filter (100 µ) on the suction side. All pumps operate safely and reliably also at low temperatures.

VISCOMatVane or gear pumps for oils of all grades of viscosity – also for vegetable oil. The pumps are characterized by excellent suction capacity and low-noise operation.

applicationdrain and clean tanksdecant fuel oil and dieselmotor oil change in CHP unitscentral oil supplies

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Pumps for Oils and Diesel

ViScOMat

Panther

EPm220/40 with trolley

Side Channel Centrifugal Pumps EPVersatile, self-priming pumps made of bronze or stainless steel for liquids without soil and solids, well suitable also for fuel oil and diesel fuel. the pumps operate in both directions. AC powered versions are equipped with a frequency converter to change rotation direction.

suction depth 7 m maximumtemperature up to 70° Con option with trolley

applicationwaterfuel oil, dieselsome acids (only stainless steel pumps)

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for fuel oil, diesel fuel and vegetable oil

EP nirO

E 120

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Pumps for Oils and Diesel

type drive max. flow rate max. working pressure connections weight

Panther 56 ��0/400 Volt 56 L/min 1,5 bar 1“, DN 25 7,4 kg

Panther 72 ��0/400 Volt 7� L/min � bar 1“, DN 25 8 kg

Panther DC 12 1� Volt 56 L/min 1,5 bar 1“, DN 25 7,5 kg

Panther DC 24 �4 Volt 7� L/min � bar 1“, DN 25 7,5 kg

E120 ��0/400 Volt 100 L/min 1,7 bar 1“, DN 25 15,6 kg

VISCOMat 70 ��0/400 Volt �5 L/min 6 bar ¾“, DN 19 14 kg

VISCOMat 90 ��0/400 Volt 50 L/min 5 bar 1“, DN 25 14 kg

VISCOMat 200 ��0/400 Volt 9 L/min 1� bar 1“, DN 25 9 kg

VISCOMat 230 ��0/400 Volt 14 L/min 1� bar 1“, DN 25 1�,5 kg

VISCOMat 350 ��0/400 Volt 9 L/min �5 bar 1“, DN 25 1�,5 kg

VISCOMat DC 1�/�4 Volt 4 L/min 5 bar ½“, DN 15 � kg

technical Specifications Diesel Pumps and Oil Pumps

technical Specifications Side Channel Centrifugal Pumps

type drive max. flow rate max. working pressure connections weight

EPm220/20 ��0/400 Volt �0 L/min 1,5 bar ¾“, DN 19 5,6 kg

EPm220/25 ��0/400 Volt 60 L/min 1,8 bar 1“, DN 25 9,� kg

EPm220/40 ��0/400 Volt 1�0 L/min �,� bar 1½“, DN 40 16 kg

EPm220/50 ��0/400 Volt ��0 L/min � bar 2“, DN 50 �6 kg

EPniro220/25 ��0/400 Volt 58 L/min � bar 1¼“, DN 32 9,5 kg

EPniro220/40 ��0/400 Volt 1�0 L/min �,� bar 1½“, DN 40 18 kg

EPniro220/50 ��0/400 Volt ��0 L/min � bar 2“, DN 50 �8 kg

for fuel oil, diesel fuel and vegetable oil

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VOrtEx 75

VOrtEx nirO 100

Submersible Pumps

Waste Water Pumps VORtExRobust waste water pumps of cast iron with float switch, also for liquids with solid particles.

applicationdrain excavations and sump shaftsremove flood waterdispose of domestic sewage

New �VORtEx nIRO Corrosion resistant sewage water pumps constructed of stainless steel, especially for aggressive sewage.

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New Flat Suction Pump aSPIRaSubmersible flat suction pump made of stainless steel for grey water. Maximum working depth: 5 metresthe cooling jacket with top mounted pressure connec-tion provides sufficient cooling of the motor even at a low water level (slurping action). The ideal combination with a flat suction set (see page 15).

type drive max. flow rate max. working pressure connections weight

VORtEx 75 ��0 Volt �40 L/min 0,8 bar 1¼“, DN 32 14 kg

VORtEx 100 ��0 Volt �00 L/min 0,8 bar 1½“, DN 40 �� kg

VORtEx 150 ��0/400 Volt 450 L/min 0,8 bar 2“, DN 50 �� kg

VORtEx 200 ��0/400 Volt 600 L/min 1 bar 2“, DN 50 �4 kg

VORtEx nIRO 100 ��0 Volt �50 L/min 1,� bar 2“, DN 50 16 kg

VORtEx nIRO 200 400 Volt 500 L/min 1,6 bar 3“, DN 80 �8 kg

VORtEx nIRO 300 400 Volt 750 L/Min 1,8 bar 3“, DN 80 41 kg

aSPIRa ��0 Volt 150 L/min 0,7 bar 1¼“, DN 32 4,5 kg

technical Specifications Submersible Pumps

for waste water and flood water removal

aSPira (check valve and

c-coupling on option)

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Flat Suction Systems

Flat Suction KitsUnlike submersible pumps or water vacuum cleaners the flat suction system is capable of completely pum-ping out the fluid and is applicable for large areas. De-pending on the dimension of the flooded area several mats may be connected in parallel to one pump.

applicationdrain flooded basementsclean tanksdrain water remnants in poolssuck off flat roofs

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Featuresdry self-priming impeller pumpUniStAr �000-B or NIROSTAR 2000-C, flow rate 60 or 96 litres/minute.The flexible impeller wheel is capable of trans-porting soil particles and solids within the fluid. A short dry-run is tolerated.flexible suction matsBeing flexible and robust the mats work on slightly uneven ground as well.Flow channels in the bottom side improve the suction effect and siphon off even small amounts of liquid.spiral hose 3 x 3 metreWith GEKA-coupling and air tight connection (one hose may be used for extension).Optionally available with oil resistant hoses.euro container with coverFor convenient transport and storage of pump and accessories. Heavy duty construction and well suitable for use on construction sites.multi-purpose pump controlSensor switching the pump on and off automati-cally, depending on fluid level.dry run protection (optional accessory)Switches the pump off automatically when run-ning dry. restart with reset button after elimina-ting the fault.

for waste water and flood water removal

You find more information on our website www.zuwa.de or in our detailed brochures.Data, illustrations and measured values are for exemplification only and without obligation. All information subject to change without notice. not responsible for typographical errors.

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ZUWa-Zumpe GmbH �Pumps and Plant Protection Equipment

Franz-Fuchs-Straße 13 - 17 • D-83410 Laufen • fon: +49 8682 89340 • fax: +49 8682 893434email: info@zuwa.de • internet: www.zuwa.de

© Z

UW

A 0�

/�00

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Our name stands for quality!