Production Flow Analysis
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Transcript of Production Flow Analysis
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Cell formation
1. Visual inspection2. Parts classification and coding system3. Production flow analysis (PFA)
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1. Visual inspection
• Least sophisticated & least expensive• Classification of parts into families by looking
at either the physical parts or photograph and arranging them into similar groupings.
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2. Parts classification and coding system
• Grouping of parts into families involves an examination of the individual design and/or manufacturing attributes of each parts.
• The attributes of the part are uniquely identified by means of a code number.
• Coding system should be custom-engineered for a given company or industry.
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• Coding system structure i. Hierarchical structure: interpretation of each succeeding
symbol depends on the value of the preceding symbols. ii. Chain type structure(polycode): interpretation of each
symbol in the sequence is fixed and does not depend on the value of preceding digits.
iii. Hybrid structure: combination of Hierarchical structure and Chain type structure.
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Three parts classification and coding systems
• Opitz system• MICLASS system• CODE system
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Opitz system
• Consists of nine digits, which can be extended by adding four more digits.
• The first nine digits convey both design and manufacturing data.• 12345 called “form code”-primary design attributes (main shape,
external-internal shape, m/cing of plane surface, other holes teeth and forming). • 6789 called “supplementary code”-(dimension, material, original shape
of raw material, accuracy). • ABCD called “secondary code”- (production type operation and
sequence).
12345 6789 ABCD
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3. Production flow analysis (PFA)
• Machine usage sheet.• Route card information. Machine-part incidence data
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Frequency table
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Module 1- Machine 1 as nucleus
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Module 2- Machine 13 as nucleus
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Modules for the given matrix
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Modules after merger