Product Information PI 31.2 Disk-type tool with y-axis ...
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Product Information PI 31.2
Disk-type tool with y-axis slide feet unit
Series
Bas
is: P
I_31
_2_d
_07_
12_1
0
0.5.693.1xx
0.5.453.4xx 0.5.493.5xx
0.5.439.1xx
2008-03-19
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3PI 31.2 d
Index
Description ........................................................................................................................................... 5
Disk-type tool turret Series 0.5.453.4xx
Technical Data .................................................................................................................................... 6
Dimension illustration.......................................................................................................................... 8
Dimensions. ........................................................................................................................................ 9
Disk-type tool turret Series 0.5.493.5xx
Technical Data .................................................................................................................................. 10
Dimension illustration........................................................................................................................ 12
Dimensions ....................................................................................................................................... 13
Disk-type tool turret Series 0.5.693.1xx
Technical Data .................................................................................................................................. 15
Dimension illustration........................................................................................................................ 16
Dimensions ....................................................................................................................................... 17
Werkzeug-Scheibenrevolver Baureihe 0.5.439.1xx
Technical Data .................................................................................................................................. 18
Dimension illustration........................................................................................................................ 19
Dimensions ....................................................................................................................................... 20
Ordering details .................................................................................................................................. 21
Assignment of control plans ............................................................................................................. 22
Wiring schematic ..................................................................................................................... EP-937 .................................................................................................................... EP-1076 ..................................................................................................................EPB-1175 ..................................................................................................................EPB-1251
Hydraulics plan ........................................................................................................................ HP-451 ............................................................................................................................... HP-496 ............................................................................................................................... HP-498
Function diagram .................................................................................................................... SK-919 ..................................................................................................................... SK-940 ................................................................................................................... SK-1307 ................................................................................................................... SK-1473 ................................................................................................................... SK-1487
NOTE:The information given in this product information is based on the details available at the timeof printing. We explicitly reserve the right to make changes arising out ofthe continuous furtherdevelopment of the product.
Index
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4 PI 31.2 d
Description
Configuration of principle
0.5.453.4xx
0.5.493.5xx
0.5.693.1xx
0.5.439.1xx
Description of tool turret system
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5PI 31.2 d
BeschreibungSAUTER Werkzeug-Scheibenrevolver mit Y-Achs-Schlitten
SAUTER disk-type tool turret are available in different designs also featuring a y-axis slide feed unit adjustable with a CNC machine. This allows for off centre drilling with powered tools as well as tapping and CNC plane milling.
For forward and reverse machine, the turret system
• 0.5.453.4xx with servo electrical turret drive and hydraulic latching is available.
For forward machining, the turret systems
• 0.5.493.5xx mit elektromechanischer Wirkungsweise
• 0.5.693.1xx mit rein hydraulischer Funktion und
• 0.5.439.1xx servoelektrischem Revolverantrieb und hydraulischer Verriegelung.
The slide feed units of the turrets 0.5.453.4xx and 0.5.693.1xx feature permanentlylubricated, pre-stressed roller guides. They are powered by a servomotor withtoothed belt and ball screw spindle.
DieThe slide feed unit position is detected by the motor sensor.The slide feed unit guides of the turret system 0.5.493.5xx are constructed flat .They are also powered by a servomotor, toothed belt and ball screw spindle. The exact slide feed unit position is detected by a separated linear measurement system.
The slide feed units are also positioned by the motor in case of rotating operationsso that any additional clamping or locking mechanisms are not required.
Description
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6 PI 31.2 d
Technical Data 0.5.453.4xx
Series
Disk-type tool turret 0.5.453.4xxNumber of switching positionsLoads
Adm. tangential moment kNm
ToolingAdm. mass moment of inertia kgm2
Adm. mass kg
Adm. unbalenced mass Nm
Switching timesRotation time per 30° -sub step s
Rotation time per 30° -additional sub step s
Turret unlocked or locked s
Cooling lubricantAdm.. operating pressure bar
Tool drive
Drive motor 1) Model Siemens Servomotor
1) Not part of SAUTER-standard scope of dlivery.
All data are identical for right and left constructions. See product information PI 21.3 for additional information.
1FT6-..
Drive motor 1) Model Fanuc Servomotor α..
Drive motor 1) Model Fanuc Spindlemotor α..
Gear ratio i
Max. torque 40% ED Nm
Max. rpm min-1
Y-axis-slide feed unit
Drive motor 1) Model Siemens/Fanuck with breake
Gear ratio i
Incline of ball screw spindle mm
Adm. rapid feed speed m/min
Working stroke ∆Y mm
Adm. feed force kN
Linear messurement system
Possible positioning precision µm
MasseRevolver komplett, ohne Werkzeughalter kg
Technical DataBaureihe 0.5.453.4xx
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7PI 31.2 d
Size
12 16 2012 12 12
0,7 1,3 3,2
1 1,8 4
25 35 60
12 25 40
0,12 0,14 0,16
0,04 0,04 0,05
0,10 0,10 0,12
5 ... 25 5 ... 25 5 ... 25
..064..AK.. 084..AK.. 086..AH..
8/4000 is 12/4000 is 22/4000 is
1,5 2 3
1,0 1,0 1,0
14 15 28 25 40 40
6000 5000 4000
1FT6-061..AH..
Alpha2/3000
1FT6-061..AH..
Alpha2/3000
1FT6-064..AH..
AlphaM8/3000 i(s)
2,0 2,0 2,0
5 5 5
10 7,5 10 7,5 10 9
± 40 ± 40 ± 55
1,6 2 3,2
Motorgeber Motorgeber Motorgeber
10 10 10
ca. 200 ca. 300 ca. 600
Technical DataSeries 0.5.453.4xx
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8 PI 31.2 d
Dimension illustration Series 0.5.453.4xx
Dimension illustration Series 0.5.453.4xx
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9PI 31.2 d
Dimension
Series Series
Disk-type tool turret 0.5.453.4xx 12 16 20
Dimension SW 220 270 320
A 130 160 240
B 0 40 80
C1)
1) Depends on motorAll dimensions are identical for right and left constructions.
342 354 348
ø D 25 30 40
E1) 597 564 642
F 455 470 644
G 136 160 200
H 46 61 63
J 276 288 412
K 80 101 127
L 206 206 276
M 117 126 171
Dimensions in mm
Dimension illustration/dimensionsSeries 0.5.453.4xx
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10 PI 31.2 d
Technical Data 0.5.493.5xx
Series
Disk-type tool turret 0.5.493.5xxNumber of switching positionsLoads
Adm. tangential moment kNm
ToolingAdm. mass moment of inertia kgm2
Adm. Mass kg
Adm. unbalanced mass Nm
Switching timescycle time per 30° -sub step s
Rotation time per 30° -additional sub step s
Adm. switching frequency 1/min
Cooling lubricantAdm. operating pressure • standard
• with medium pressure valvebarbar
Tool drive
Drive motor 1) Model Siemens/Fanuc
1) Not part of SAUER standard scope of delivery2) With external deactivation
All data are identical for right and left construction. See brochure R54 for additional information.
Gear ratio
max. torque 40% DC (duty cycle) Nm
max. rpm min-1
Y-axis-slide feed unit
Drive motor 1) Model Siemens/Fanuck with breake
Gear ratio
Incline of ball screw spindle mm
Adm. rapid feed speed m/min
Adm. feed stroke mm
Working stroke ∆Y mm
Adm. feed force kN
Linear measurement system, company Heidenhain
Possible positioning precision µm
MassTurret, complete, without tool holder, approx. kNm
Technical Data Series 0.5.493.5xx
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11PI 31.2 d
Size
25 3212 12
6 12
6 20
100 160
125 200
1,1 1,7
0,45 0,7
6 2,8
7/14 2)
5 ... 257/14 2)
5 ... 25
1FT6-102 ... α 30/3000 1PH7-2NF 22 α 12
1,938 1,348 1,625 1,238
63 63 130 110
2300 2250 3000 3000
1FT6-084 ... α 6 1FT6-- 105 α 40
2 2
10 10
10 10
± 58 ± 80
± 65 ± 80
4,5 8
LS 406 LS 406
10 10
ca. 650 ca. 1050
Technical Data Series 0.5.493.5xx
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12 PI 31.2 d
Dimension illustration Series 0.5.493.5xx
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13PI 31.2 d
Dimension
Series Size
Disk-type tool turret 0.5.493.5xx 25 32
Dimension X 224,33 283,95
Y 70 80
A 230 280
B 102 154
C1)
1) Depends on motor.
All dimensions are identical for right and left constructions. Dimension in mm
389 460
D 50 60
E 655 795
F 711 836
G 122 146
H 82 98
J 329 401
K 176 247
L 211 247
Dimension illustration/dimensionsSeries 0.5.493.5xx
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14 PI 31.2 d
Notes:
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15PI 31.2 d
Series Baugröße
Disk-type tool turret 0.5.693.1xx 20Number of switching positions 12
LoadsAdm. tangential moment kNm 3,2
ToolingAdm. mass moment of inertia kgm2 5
Adm. Mass) kg 60
Adm. unbalanced mass Nm 40
Switching timescycle time per 30° -sub step s 0,25
Rotation time per 30° -additional sub step s 0,15
Adm. switching frequency s 0,20
Cooling lubricantAdm. operating pressure • Standard
• with medium pressure valvebarbar
7/141)
5 .. 25
1) With external deactivation
Tool drive
Drive motor 2) Model Siemens
2) Not part of SAUER standard scope of delivery
1FT6-086..AH..
Gear ratio 1,0
max. torque 40% DC (duty cycle) Nm 32
max. rpm min-1 3000
Y-axis-slide feed unit
Drive motor 2) Model Siemens/Fanuck with break 1FT6-064..AH..
Gear ratio 2
Incline of ball screw spindle mm 5
Adm. rapid feed speed m/min 10
Working stroke mm ± 55
Adm. feed force kN 3,2
Linear measurement system, company Heidenhain Motorgeber
Possible positioning precision µm 10
MassTurret complete, without tool holder kNm appr. 400
Technical DataSeries 0.5.693.1xx
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16 PI 31.2 d
Dimension illustration Series 0.5.693.1xx
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17PI 31.2 d
Dimension
Series Size
Disk-type tool turret 0.5.693.1xx 20
Dimension X 185,54
Y 60
A 190
B 50
C1)
1) Depends on motor Dimension in mm
435
D 40
E 723
F 338
G 103
H 66
J 260
K 143
L 167
Dimension illustration/dimensionsSeries 0.5.693.1xx
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18 PI 31.2 d
Series Baugröße
Disk-type tool turret 0.5.439.1xx 20Number of switching positions 12
LoadsAdm. tangential moment kNm 3,2
ToolingAdm. mass moment of inertia kgm2 1
Adm. Mass kg 60
Adm. unbalanced mass Nm 40
Switching timescycle time per 30° -sub step s 0,15
Rotation time per 30° -additional sub step s 0,09
Revolver s 0,13
Cooling lubricantAdm. operating pressure • Standard
• with medium pressure valvebarbar
7/141)
5 .. 25
1) With external deactivation
Tool drive
Drive motor 2) Model Siemens / Fanuc
2) Not part of SAUER standard scope of delivery
1FT6-086..AH..
Gear ratio 1,0
max. torque 40% DC (duty cycle) Nm 32
max. rpm min-1 3000
Y-axis-slide feed unit
Drive motor 2) Model Siemens/Fanuck with breake 1FT6-064..AH..
Gear ratio 2
Incline of ball screw spindle mm 5
Adm. rapid feed speed m/min 10
Working stroke ∆Y mm ± 55
zul. Vorschubkraft kN 3,2
Linear measurement system, company Heidenhain Motorgeber
Possible positioning precision µm 10
MassTurret, complete, without tool holder kNm appr. 400
Technical DataSeries 0.5.439.1xx
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19PI 31.2 d
Dimension illustrationSeries 0.5.439.1xx
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20 PI 31.2 d
Dimension
Series Size
Disk-type tool turret 0.5.439.1xx 20
Dimension X 185,54
Y 60
A 190
B 50
C1)
1) Depends on motor Maße in mm.
435
D 40
E 724
F 528
G 103
H 66
J 260
K 143
L 167
Dimension illustration/dimensionsSeries 0.5.439.1xx
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21PI 31.2 d
Ordering details
SAUTER-Disk-type tool turret Y-axis slide feed unitOrdering detailss Alternate configurations Your selection
Revolver-type 0.5.453.412 - right / left 416 - right / left 420 - right / left
0.5.493.525 - right / left 532 - right / left
0.5.693.120 - right / -0.5.439.120 - - / left
Driving motors Fabrikat Siemens / Fanuc
Cooling lubricant Max. Betriebsdruck 7/14 bar 25 bar
Special requirements:
Quantity:
Firma:
Straße:
PLZ, Ort:
Name:
Tel.:
++49 (0) 7123-926-190
++49 (0) 123-926-0
Sauter Feinmechanik GmbHPostfach 1551D-72545 MetzingenGermany
Fax:
Ordering details
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22 PI 31.2 d
Assignment of control plans
Revolver-type 0.5.453.4xx 0.5.493.5xx 0.5.693.1xx 0.5.439.1xx
BauschaltplanStandardausführung
EPB - 1175 EP - 937 EP - 1076 EPB - 1251
Hydraulikplan HP - 496 - HP - 451 HP - 498
Funktionsdiagramm SK - 1487 SK - 919SK - 940
SK - 940SK - 1307
SK - 940SK - 1473
Assignment of control plans
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