Product Data Sheet: Roxar High Pressure Plugs
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Product Data Sheet RXPS-002275, Rev B July 2020 Roxar High Pressure Plugs Mechanical Plugs (left) and Hydraulic Plugs (right) Emerson offers a complete range of plugs to be used for both the traditional 2-inch Roxar Mechanical Access Fitting System as well as the 2-inch Roxar Hydraulic Access Fitting System. The plugs are used to provide sealing for the access fitting system and to support corrosion and erosion probes, weight loss coupon holders, and injection/sampling quills that are introduced in the process.
Transcript of Product Data Sheet: Roxar High Pressure Plugs
Product Data SheetRXPS-002275, Rev B
July 2020
Roxar High Pressure Plugs
Mechanical Plugs (left) and Hydraulic Plugs (right)
Emerson offers a complete range of plugs to be used for both the traditional 2-inch Roxar MechanicalAccess Fitting System as well as the 2-inch Roxar Hydraulic Access Fitting System. The plugs are used toprovide sealing for the access fitting system and to support corrosion and erosion probes, weight losscoupon holders, and injection/sampling quills that are introduced in the process.
IntroductionThere are two main types of plugs available, depending on the device to be installed in the access fitting: hollow plugs and solidplugs. The hollow and solid plugs main purpose is to pressure seal the access fitting system and to support the intrusive monitoringprobe, coupon holder, or injection/sampling quill.
■ The hollow plug assembly is a retrievable carrier for monitoring devices such as linear polarization probes, electrical resistanceprobes, sand probes, hydrogen probes, galvanic probes and other probes or sensors requiring a cable connection.
■ The solid plug assembly is a retrievable carrier for passive monitoring devices such as coupon holders, sacrificial probes andinjection/sampling quills.
A common challenge for high velocity applications is the strength of the device (coupon or probe) with respect to static anddynamic stress in relation to operating conditions (flow velocity, density and viscosity). As an alternative design for bothmechanical and hydraulic plugs, Emerson offers a unique reinforced plug design with increased performance for high velocityapplications.
Mechanical plugs
The mechanical hollow and solid plugs are design with threads for easy mating with the mechanical access fitting. The threads onmechanical plugs may be film coated to reduce the risk of galling.
Figure 1: Solid Mechanical Plug
A. Solid Roxar Mechanical Plug with threadsB. Coupon holder
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Figure 2: Hollow Mechanical Plug
A. Hollow Roxar Mechanical Plug with threadsB. Probe
Hydraulic plug
The hydraulic hollow and solid plugs are of a unique design with no external threads. The design eliminates galling, which is acommon problem with traditional threaded plugs. The hollow and solid plugs are held in place by the support of the locking pins.
Figure 3: Solid Hydraulic Plug
A. Solid Roxar Hydraulic plugB. Coupon holder
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Figure 4: Hollow Hydraulic Plug
A. Hollow Roxar Hydraulic plugB. Probe
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Model code numbering system
Product description for plugs
Code Product description option
TPLUG Plug
Design type
Code Design type options
H Hydraulic
M Mechanical
Plug type
Code Plug type
11 Solid plug (suitable for hydrotest); Metallic nut – same material as plug body
21 Hollow plug(suitable for hydrotest); Metallic sealing plug – same material as plug body
31 Reinforced plug (suitable for hydrotest); Metallic sealing plug – same material as plug body
Material plug body
Code Material plug body
316B(1) Stainless steel ASTM A479 UNS S31603 (316L), bar, NACE MR0175
318B(1) Duplex ASTM A479 UNS S31803 (316L), bar, NACE MR0175
625B(1) Inconel® ASTM B446 UNS N06625, bar, NACE MR0175
760B(1) Super duplex ASTM A479 UNS S32760, bar, NACE MR0175
825B(1) Incolloy ASTM B425 UNS N08825, bar, NACE MR0175
(1) Requires special tests and certificates options MC or MT.
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Operating mode and condition for plugs
Code Operating mode and conditions
00 O-ring not applicable; PTFE primary packing
01(1) (2) Standard Viton® o-ring (-4 °F (-20 °C) to 392 °F (200 °C)) PTFE primary packing
02 (1)(2) Rapid gas decompression FR 25/90 o-ring (-41 °F (-41 °C) to 392 °F (200 °C)) PTFE primary packing
03 (1)(2) Rapid gas decompression and/or 100% Methanol Elast-O-Lion® 101 o-ring (-20 °F (-29 °C) to 320 °F (160 °C))PTFE primary packing
(1) Not available with design type option H, Hydraulic.(2) Not available with plug type options 10, 20, 21, 30, 31.
Product specific options
Code Product specific options
C0 No coating
C4(1) PTFE coating on mechanical plug threads
(1) Not available with design type option H, Hydraulic.
Factory option for plugs
Code Factory options
Z Standard product
Certificates, tests, calibrations, and services for plugs
Code Certificates, tests, calibrations and services (optional)
D1 Dye penetrant test for plug body
PM Positive material identification for plug body (without C content)
PC(1) Positive material identification for plug body (with C content)
PD(2)(3) PED statement of conformity
MC Material inspection certificate 3.1 (supplier lot traceability per EN 10204)
MT Material inspection certificate 3.2 (supplier lot traceability per EN 10204)
MN(4) Material requirements according to NORSOK M-630
M2(5) Material specification type 2
(1) Not available wth Material Plug Body options 625B, 825B.(2) Only available with material options 318B.(3) Not available with design type option M and Plug type option 11, and operating mode and conditions option 00.(4) Not available with material plug body option 825B.(5) Not available with special tests and certificate options MT, MN.
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Spare partsThe parts presented in this section are available as spare parts for the high pressure mechanical and hydraulic plugs.
Model Description
ROX000264646(1) O-RING 34.52X3.53, material Viton 75
ROX000264659 Bolt DIN916 M5 X 5, material A4
ROX000278520(1) Primary packing, material PTFE, 25 % glass filled, certificate-EN 10204 type 3.1
ROX000278530(1) Probe packing
PTFE .25 %, glass filled
ROX000278558 Bolt DIN916 M5 X 5, material UNS S31803
ROX000278560 O-ring 34.52 X 3.53, material FR 25/90
ROX000278561 O-ring 34.52 X 3.53, material Elast-O-Lion 101
ROX000283685 Sealing plug for hollow plugs – 316L6C
Certificates: EN 10204 type 3.1, MDS-NORSOK MDS S01, NACE-yes, material UNS S31603 A79
ROX000283686 Sealing plug for hollow plugs – DUP6C
Certificates: EN 10204 type 3.1, MDS-NORSOK MDS D47, NACE-yes, material UNS S31803 A79
ROX000283687 Pipe plug for hollow and solid plugs – 316L6C
Certificates: EN 10204 type 3.1, MDS-NORSOK MDS D47, NACE-yes, material UNS S31603 A79
ROX000283688 Pipe plug for hollow and solid plugs – DUP6C
Certificates: EN 10204 type 3.1, MDS-NORSOK MDS D47, NACE-yes, material UNS S31803 A79
ROX000283690 Solid plug nut – 316L6C
Certificates: EN 10204 type 3.1, MDS-NORSOK MDS S01, NACE=yes, material UNS S31603 A479
ROX000283693 Solid plug nut – DUP6C
Certificates: EN 10204 type 3.1, MDS-NORSOK MDS D47, NACE-yes, material UNS S31803 A479
ROX000283694 Hollow plug nut – 316L6C
Certificates: EN 10204 type 3.1, MDS-NORSOK MDS S01, NACE=yes, material UNS S31603 A479
ROX000283695 Hollow plug nut – DUP6C
Certificates: EN 10204 type 3.1, MDS-NORSOK MDS D47, NACE-yes, material UNS S31803 A479
ROX000283700 Sealing plug for reinforced plugs – 316L6C
Certificates: EN 10204 type 3.1, MDS-NORSOK MDS S01, material UNS S31603 A479
ROX000283701 Sealing plug for reinforced plugs – DUP6C
Certificates: EN 10204 type 3.1, MDS-NORSOK MDS D47, NACE-yes, material UNS S31803 A479
ROX000292116(1) Wear ring for hydraulic plugs
PTFE .15% glass and 5% MO-AS
ROX000341542 O-ring 34.52 X 3.53
material FKM xplor v9t22
ROX000333747 O-ring 34.52 X 3.53
material PTFE .50
(1) Fast track items are also available for expedited shipment under the fast track program, with terms and conditions subject to a pricing premium.
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RXPS-002275Rev. B
July 2020
Emerson Automation SolutionsRoxar Norway:Gamle Forusveien 174031 StavangerEurope: + 47 51 81 8800Russian/CIS: + 7 495 504 3405 www.Emerson.com/[email protected]
Emerson Automation SolutionsNorth America: + 1 281 879 2300Latin America:Mexico: + 52 55 5809 5300Argentina: + 54 11 4809 2700Brazil: + 55 15 3413 8000Chile: + 56 2 2928 4800Peru: + 51 15190130
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The Emerson logo is a trademark and service mark of Emerson Electric Co. Roxar is a trademark ofRoxar ASA. All other marks are property of their respective owners.
Roxar supplies this publication for informational purposes only. While every effort has been made toensure accuracy, this publication is not intended to make performance claims or processrecommendations. Roxar does not warrant, guarantee, or assume any legal liability for the accuracy,completeness, timeliness, reliability, or usefulness of any information, product, or process describedherein. All sales are governed by our terms and conditions, which are available on request. Wereserve the right to modify or improve the designs or specifications of our products at any timewithout notice. For actual product information and recommendations, please contact your localRoxar representative.
Roxar products are protected by patents. See http://www.emerson.com/en-us/automation/brands/roxar-home/roxar-patents for details.
