JIP 3rd Generation Roxar SMPFM 2600X -...

Roxar 3rd Generation Subsea

Multiphase Meter – SMPFM 2600

Features and Operator Benefits

Ciudad del Carmen, May 10th, 2013

Erik Hagen

World Area Director – Latin America

[File Name or Event] Emerson Confidential 27-Jun-01, Slide 2

Pig detector Multiphase meter Watercut meter Wetgas meter Sand monitor

Technology Leading Topside Portfolio Unparalleled Topside/Surface Portfolio Today

Corrosion/Erosion

Smart Wireless

Corrosion/Erosion

Next Generation Acoustic Sand

New Product Development

ER PROBE

))))))

))))))

Config tools

(PurpleHART)

HART

Field watch SW

ModbusRTU

ModbusTCP

Wireless CM

(inside a 848 TX housing)

Data remapped

in gateway

Gateway

ER PROBE

))))))

))))))

Config tools

(PurpleHART)

HART

Field watch SW

ModbusRTU

ModbusTCP

Wireless CM

(inside a 848 TX housing)

Data remapped

in gateway

Gateway


Technology Leading Subsea Portfolio Unparalleled Subsea Portfolio Today

Multiphase meter Sand/Pig monitor Wetgas meter Field signature

method Pressure &

temperature sensors Chem.

Injection Valve

Corrosion &

Erosion Sensors

Subsea High Flow

Chemical

Injection Valve

Subsea ROV

Retrievable Tool

Subsea High Pressure High

Temperature

Wetgas/ Multiphase Flowmeter


HPHT PT


Technology Leading Downhole Instruments

PolyOil™ Clamp DHNC Standard Pressure &

Temperature Gauge

High Temperature &

Pressure Gauge

Differentiated Downhole Instrumentation Today

Downhole Sleeve Valve Downhole Multiphase Flowmeter


Wireless Annulus B Pressure


Major Trends in Subsea Production Driving Changes in field instrumentations

More Challenging Reservoirs will be brought into

production in the coming years

– High Pressure/High Temperature (HPHT) demands are increasing in these reservoirs

• Gulf of Mexico, Asia Pacific and West Africa

– Higher GVF (Gas Void Fraction) as the High Oil Content Wells become less abundant

Expectation for Fields to Produce Longer

– Secondary Recovery Gas Injection increases GVF as the fields age

– Additional wells in existing fields are older and drive higher GVF and/or high watercut (salinity)

Increasing Complexity of Subsea Field

Equipment

– More complicated pipeline/equipment configurations drive focus on Flow Assurance and Pipeline Integrity

– Demand for Salinity Measurement to identify scaling/corrosion risks

Source: FMC

DeepWater vs Shallow Water Production

Source: Douglas Westwood

Complexity of the Subsea Fields is Growing


More Complex and deep water offshore fields: Voice of our customers

Robustness

– Reduncancy in design and

measurements

– More userf riendly for non-

specialists

Performance/accuracy

– Allow fiscal allocation

– Reduce cost and risk in flow

assurance planning

More challenging reservoirs:

– HPHT

– Handle changing process

composition and salinity

– Different PVT from wells

Expectation for longer life time :

– Higher GVF for oil wells

– Lower GVF for gas wells

– Higher watercut with changing

salinity levels

Roxar 3rd Gen. Subsea MPFM

in 2013:

• HPHT design

• Salinity measurement

• 0-100%GVF

• Significantly improved accuracy

• Improved PVT robustness

Significantly improve accuracy

Robustness against changing flow

properties

Compact design to reduce

footprint

Reliability designed-in

Roxar has formed a JIP with major operators to align

roadmap with industry trends and general

requirements in the multiphase and wetgas industry

http://www.statoil.com/

3rd Generation Roxar Subsea Multiphase Meter – SMPFM 2600

Meeting the challenges of the future

Challenges Roxar SMPFM 2600

More complex subsea structures e.g.

longer tie-backs and more

instrumentation

- High reliability through proven designs,

thorough qualification & full redundancy

Higher demands for EOR - Improved accuracy and robustness

towards different flow regimes

- Salinity measurement

- Full GVF and WLR range

Costly and complex systems for flow

assurance

- Scale detection and chemical injection

monitoring

- Improved accuracy

- Salinity measurement

Deeper wells; higher pressure and

temperature

- 15Kpsi design pressure

- 180degC design temperature

Weight, space and power constraints in

more advanced subsea manifolds and

trees

- Compact design and low weight

- Low power consumption


55 operators

in 72 countries


Roxar Zector® technology incorporated

Significantly improved uncertainty specification

Full Redundancy

Dual beam gamma densitometer using new crystal with ultra high stability

Condition Monitoring

3rd Gen Subsea Multiphase Flow Meter – SMPFM 2600

Launch in 2014

15Kpsi /180degC Design

Full range GVF and WLR

Salinity measurements

Retrofitable venturi

Compact design and low power consumption


Zector – the New Technology Platform

Zector Platform Allows:

• Improved

measurement

perfomance

• Higher reliability

• Compact design

• Volumentric Tomometry

• Scale detection

• Inhibitor control


Zector® Technology

DP26 (2+6) electrode geometry:


Traditional bulk-measurement

Near-wall-measurement

Rotational measurement

Reduced WLR measurement

uncertainty

Asymmetric flow detection

15 independent measurements every 4

ms (all 6 electrodes)


Multiphase flow visualization: Meter installed vertically

Visualization Through Zector®


Multiphase flow visualization: Meter installed horizontally



Multiphase flow visualization: Meter installed at 45º angle



By using Zector® Technology the pipe

wall inside the meter can be

monitored to detect potential layers

such as scale, chemical inhibitors,

asphaltenes etc.

The electrode plates will use both

capacitive and resistive

measurements to find the permittivity

of the flow and the conductance along

the wall caused by deposits.

Scale Detection & Chemical Injection Monitoring


Retrofitable Venturi

Venturi can be retrofitted

on meters after delivery

Provides flexibility for

standard meter delivery

by allowing well specific

venturi sizing after

delivery

Salinity Measurement

Salinity measurement

allows for

– Automatic compensation

for changing salinity

levels

– No need for manual

sampling and input

– Information on formation

and/or injection water

production

Water breakthrough detection

0

10

20

30

40

50

60

70

80

90

100

Apr-06 Apr-06 May-06 May-06 Jun-06 Jun-06 Jul-06 Jul-06 Aug-06 Aug-06 Sep-06 Sep-06

Time

Ga

s ra

te M

MS

CF

D

0

20

40

60

80

100

120

140

160

W

ate

r ra

te S

TB

/D

Gas MMscfd Water stbd

Start Water Breakthrough

Reduce shock SizeUpper Zone start up

Increase Water Production

Decreased lower ICV Postion

Increased lower ICV one Posion


Roxar Redundancy Philosophy

Roxar redundancy philosophy allows for highest

reliability and life time expectancy as well as

robustness and confidence in measurements:

– Redundancy in most measurement methods

– Full redundancy in measurement and electronic

components


Redundancy Principle

Redundant sensors and

measurement methods

– Dual Differential Pressure

transmitters

– Dual Pressure and

Temperature transmitters

– Dual gamma detectors and

non-gamma software back-up

– Dual ROV connectors

– Redundancy on velocity

measurement

Dual ROV connectors

Dual dPs

Dual PT

Redundancy on

velocity

measurement

Dual Gamma

Detectors and

Non-Gamma

Software

Dual flow computer


HPHT: 15Kpsi and 180degC Electrode liner in meterbody consist of 2 + 6

electrodes (Zector Technology)

Pressure balanced solution from internal downhole instrument design; process pressure on both sides of the liner

Electrical insulated material – PEEK

Pressure barriers - different barrier principles

– 1st barrier: Liner is the first barrier; metal-metal seals and ceramic-metal seals

– 2nd barrier: glass-metal penetrator in meterbody

– Pressure barrier can be tested individually


Compact Design - Easy to Integrate

Reduced weight

Reduced length and

footprint

Low power

consumption

Support industry

standard

communication

protocols


Roxar Zector® technology incorporated

Fully redundant

Improved density measurement and robustness

Salinity measurements

Retrofitable venturi

HPHT


Remote seal Rosemount dPs

Easy to integrate

Summary - 3rd Generation SMPFM 2600


Deep Offshore Subsea solutions

PT/PT

D

PT/PT

CM

SE/PT

MPFM/

WGM

FSM

MEG

injection

valve

Corrosion Inhibitor

injection valve

U

PT/PT PT/PT

From MEG

distribution

manifold

Dantorque

isolation valve

actuators

ASM

From

Corrosion Inhibitor

distribution manifold

A

PT/PT

Downhole PT Downhole Multiphase

Downhole sleeves


Field Test – Ormen Lange 22 Subsea WGM’s

16 meters in operation to date

Start-up early 2008

Used for reservoir management and early detection of water production

Shell Benchmarking Data July 2012:

Gas rates: within 2.4% of

measurements in export line.

Condensate rates: within 0.3 % of

storage metering

Copyright © 2012


Field Test – West Delta Deep Marine Egypt

43 Subsea WGMs

30 meters in operation to date

Start-up mid 2005

Smaller groups of meters compared to onshore test facility: within 2% on gas

The WGMs high sensitivity to changing water and salinity levels has ”..saved several wells from water break-through…” (Burullus)

Partners:

Copyright © 2012

JIP 3rd Generation Roxar SMPFM 2600X -...

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