PRODUCT CATALOGUE 2017/ 2018 - cortimacchine.it · “Welbee” realizes a precise waveform control...

Member of DAIHEN Group

PRODUCT CATALOGUE 2017/ 2018Welding machines

INFOPage 2–21

MIG / MAG inverterPage 22–39

MIG / MAG step changerPage 40–49

PlasmaPage 50–51

TIG AC / DCPage 52–55

TIG DCPage 56–61

MMAPage 62–63

Accessories / OptionsPage 64–79

Mechanized solutionsPage 80–83

SynchroFeedPage 84–87

D-ArcPage 88–91

RobotsPage 92–95

ServicesPage 96–97

AC/MIG

CBTCBT-EX (low spatter process) Maximum spatter reduction, thanks tothe new welding current control CBT-EX(Controlled Bridge Transfer)

AC/MIG

CBTAC/MIG Optimal shrinkage control and gap bridgingfor thin sheet applications

Penetration ControlIdeal seam geometry with safe root detection

Wave PulseExtended frequency range (0.5–32 Hz) durch by the AC/DC wave pulse function

AC/MIG

CBTAC/DC Hybrid (TIG)Controlled heat input with variably adjustable AC frequency (0.1-50 Hz)

Standard Pulse Stable and concentrated electric arc for both high-speed applications and root welding

MultiVario Arc Easy change between hard and soft arc in the AC/TIG range

Plasma Welding A highly concentrated arc with up to 20,000 K

A LEADING GLOBAL COMPANY IN THE FIELDOF WELDING TECHNOLOGY AND ROBOTICS

OTC DAIHEN in Japan

In 1919, OTC DAIHEN developed, for the fi rst time, new

technologies for the mass production of transformers

for energy distribution. The know-how gained from

there soon led to the expansion of the business seg-

ments:

OTC DAIHEN began developing and manufacturing

high-performance welding machines and industrial

robots for a wide range of applications in industrial

automation, and has since been producing advanced

equipment for the semiconductor industry in the rapid-

ly developing electronics industry.

OTC DAIHEN products are now used successfully in

various industrial sectors worldwide and are currently

an important factor for growth and development in fu-

ture-oriented markets.

Timeline

1919

Foundation ofOsaka Transformer Corporation, Ltd.

1951

Development of an UP-welding System in Japan

1959

Patent on the application of a MIG impulse sealing (welding) method

1974

Foundation ofDAIHEN Stud Co., Ltd. (Stud welding)

1989

Start of theproduction ofsemiconductorwafer transfer robots

1996

Launching (market introduction) of the fully digital MIG / MAG pulse welding technique

2002

Launch of the fullydigital weldingmachine series

2014

Opening ofDAIHEN VARSTROJ in Slovenia

2016

OpeningOTC DAIHEN Munich

2017

OpeningOTC DAIHENDemo-centerin Mainhardt

1982

Foundation ofOTC DAIHEN EUROPE GmbH in Germany

2013

Launchof Welbee inverter series in Europe

2003

Development ofa 100 KV inverterfor solar power generation

20131934

Start of electric welding machines production

1934 1973

Start of the production of high-voltage trans-formers

1973 1980

Launch of OTC arc welding robots worldwide

OTC DAIHEN in EuropaHub for service and Marketing

Founded in 1982 in Mönchengladbach, OTC DAIHEN

EUROPE GmbH is the continental center for service and

marketing, in which all threads for robotics, welding and

cutting power sources, accessories etc. are combined.

A large number of the employees are responsible for all

sales and customer services, for the close European

trading network.

As one of the world‘s largest manufacturers of robots, arc

welding and cutting machines, as well as components

for the automation of welding technology and material

handling, OTC DAIHEN EUROPE develops and designs

turnkey automation solutions and is thus an indispensable

link to the system houses and dealers. Consulting, project

development, system production, training and service go

hand in hand.

At the European headquarters, everything revolves

around the planning and construction of robotic systems,

as well as the demonstrations or test series for welding

processes with robots and welding machines.

Since 2014, DAIHEN VARSTROJ has been part of the

Group and a European production facility for various

Daihen products. The company‘s European presence

was further strengthened in 2016/2017, by opening a

showroom in Munich and a Demo-center in Mainhardt

(near Stuttgart).

SloveniaDAIHEN VARSTROJ d.d.

OTC MönchengladbachOTC München

OTC DAIHEN EUROPE GmbHOTC Mainhardt

USADAIHEN Advanced Component, Inc.

USADAIHEN Inc.

ChinaOTC Industrial(Shanghai) Co., Ltd.

JapanMie Plant (MIE)

JapanRokko Plant (KOBE)

JapanHead Offi ce/Juso Plant

KoreaDAIHEN Korea Co., Ltd.

IndonesiaPT.OTC DAIHEN INDONESIA

TaiwanOTC (Taiwan)Co., Ltd.

IndiaOTC DAIHEN INDIA

PVT.LTD.

ThailandDAIHEN ELECTRIC

Co., Ltd.

ChinaOTC Industrial (Qingdao) Co., Ltd.

ChinaDAIHEN OTC

(Beijing) Co., Ltd

ChinaMudanjiang OTC

Welding Machines Co., Ltd.

ChinaDAIHEN Advanced

Machinery (Changshu) Co., Ltd.

ThailandOTC DAIHEN Asia

Co., Ltd.

Head Offi ce Production Plant Power Product Business Welding & Mechatronics Business Semiconductor & FPD Business

JapanMie Plant (MIE)

USADAIHEN Inc.

2 3

AC/MIG

CBT

AC/MIG

CBT

The Welbee line

Entrance to a new dimension of welding

The Welbee processor allows the control of high-innovative joining processese.g. Low Spatter, AC/MIG, SynchroFeed and D-Arc.

The Welbee processor

Welding control LSI

Signifi cant improvement in welding performance

The processor

Realization of a fl at andbeautiful weld bead

appearance

Realization of a low spatter generation equivalent

80 %at 200 A even by CO2

welding

Welding control LSI “Welbee” wich realises a signifi cantly improved welding performance and enhanced IT functionalities Evolution to nanotechnology is realized by introducing “Welbee”, uniquely developed by DAIHEN. “Welbee” realizes a precise waveform control by providing exact feedback of the ultra high-speed sampled welding current and voltage, in order to realize a high precision an high quali-ty welding. Additionally the utilization of the integrated USB or LAN functionalities provides a smart welding control.

Welbee side fl ow structureHigh dust resistance: Improvement in reliability is realized byadopting a separation structure which prevents dust from entering into the area in which electronic components etc. are mounted.Easy maintenance: Due to the revolution control of the cooling fan according to its duty cycle or ambient air temperature, the design prevents dust from entering the area where electronic compo-nents are installed.

Easy connection to external equipment using the connection terminal boxThe connection terminal is located at the rearof the machine and can be opened easily.

The machine’s capability is maximized by connecting it to the FD robot series. · You can easily connect the machine to a FD series robot, by

using the integrated I/F board.

· You can easily set up conditions on the Welbeespecial screen

· You can easily confi rm welding status on the arc monitor screen.

· You can also monitor the wire feeding speed.· Required monitoring items are arranged in an easy-

to-see way by utilizing the customization function.

Connection terminal

Durability / maintainability, and easy connection

Easy connection to external devices

Electronic part area

Dust penetration into the

electronic parts is reducedby about

98 %

The Welbee line

4 5

MAG Puls Wellenform für Baustahl (WB-P500L) MIG Puls Wellenform für Edelstahl MIG Puls Wellenform für Aluminium

Standard Pulse

Standard Pulse

Highest performance for welding steel, stainless steel and aluminumwith 1 Pulse & 1 Drop ControlPulse Technology – Welbee Pulse

Offers the highest performance for welding steel, stainless steel and aluminum

WB - P 400

400-A-Pulse Model:Adaped for the use on different materials

WB - P 320 E WB - P 500 L

500-A-Pulse Model:Like the 400-A model, but additionally equip-ped with the low-spat-ter function

Depending on the material to be processed, a separate characteristic curve for pulse welding is selected, with anoptimal waveform.

The characteristic control is part of the standard equipment of Welbee pulse machines !

Characteristic curve control of OTC DAIHEN for pulse welding

MAG Pulse Waveform for construction steel (WB-P500L)

MIG pulse waveform for stainless steel

MIG pulse waveform for aluminum

Enables a high-quality, high-speed processes with signifi cantly reduced spattering.

• Wide range of welding positions

• High welding speed due to high arc pressure and a lower arc voltage

• Safe droplet transfer, even with high-viscosity stainless steel wires

• Reduced spatter formation even in aluminum welding

AdvantagesReduction of up to 75 %

Welding voltage (V)

Sp

ray

rate

(g/m

in)

6 7

AC/MIG

AC/MIG

CBT

AC/MIG

Optimal fi ring control & gap bridging in thin sheet applications

This method makes it possible to control the melting rate, while simultaneously controlling the weld penetration. The improved weld penetration control makes it possible to weld sheets of the thinnest thicknesses. The W 400 produces highly effi cient quality without burnouts, and it is suitable for aluminum, stainless steel and steel applications.(EN = negative electrode, EP = positive electrode)

Thanks to the control of the burn-in, even the thinnest sheet (0.8 mm) can be welded.

AC/MIG welding process

DC pulsed MIG process AC pulsed MIG process

Burn-out Impeccable appear-ance of the seam

Current fl ow of the AC/MIG pulse process

Electricity: 50 AVoltage: 15 VSpeed: 80 cm/minSheet thickness: 0.8 mmGap space: 1.0 mmOverlap

Excellent gap bridging operations

Electricity: 80 ASpeed: 80 cm/minMaterial: AIThickness: 1.5 mmWelding wire diameter: 1.2 mm

The AC wave pulse function of OTC DAIHEN solves the problems of aluminum welding and reduces crack formation and porosities. This is particularly important for Aluminum alloys of the 6,000 and 7,000 series.

Welding of thin sheets, andsheets of different thickness

• Welding of thin sheets (0.6–1.5 mm)

• Improved gap bridging

• Reduction of material mixing (build-up welding)

• Reduction of warpaging

• Improved automation

• Increased process stability

• Lower costs

Advantages

Reductionof pores

Reductionof crack

formation

AC-Wave-Pulse

Excellent for sheets of

different thick-nesses

Due to the negative polarity of the electrode (EN) duringAC/MIG welding, the weld penetration can be controlled. This is achieved by reduced heat input at an increased wire feed rate.

EN Rate Welded seam appearance Grinding patternWire feed rate: 2,8 m/min

Wire feed rate: 3,2 m/min

Wire feed rate: 3,6 m/min

8 9

Low Spatter

CBTLow Spatter

Maximum spatter reduction, thanks to the new Welding current regulation, CBT-EX

The new CBT-EX current control system achieves maximum spray reduction, not only in the low-current, but also in the enti-re current range.

This results in a signifi cant reduction in labor costs for spray removal and cleaning effort.

Due to the small quantity and size of the spatter, adherence to the component and/or tool is avoided.

The OTC DAIHEN low-spatter process

M400L

0.2 to 0.5 mm

Strong spatter reduction

Conventional machine Less than 0.2 mm 0.5 mm and larger

Sp

atte

r q

uant

ity

Reduction by up to 60% at 200 A

Welbee L-Series

100 A 150 A 200 A 250 A

Conventional machine

Welding current

1 OTC DAIHEN Processor detects short circuit and the rapid- response current increases ensures material transition

2 The steeply sloping fl ank drastically reduces the energy input and prevents spattering

3 Constriction with droplet transfer is enforced through rapid current increases

4 Arc length remains constant with progressively dynamic drop in current

The newly developed welding current control, CBT-EX, developed by OTC DAIHEN

The weld pool is controlled better, by the cyclic force of a short circuit, thus permitting a fl at and uniform weld.

Welding current: 130 AWelding voltage: 16.5 VProtection gas: MAGSheet thickness: 1.6 mm

Excellent seam appearance

• Reduction of up to 80 % at 200 A (CO2)

• Reduction of up to 60 % at 200 A (MAG)

• The weld pool is controlled better, by the cyclic force of a short circuit, which thus allows for a fl at and uniform weld

• Increased welding speed, even with largertolerances

• Due to a larger tolerance range of the lower voltage limit, the spattering tendencyis reduced, - even in high-speed welding

• Best suited for mixed gas and CO2

Advantages

10 11

Penetration Control

5 mm

5 mm

Penetration Control

Ideal seam geometry with secure root formation

Penetration Control – ideal seam geometry with secure root formation

Penetration control Without penetration control

Constant weld pene-tration without defects

Shrink hole and incomplete connection

Advantages• Approximation to the ideal seam geometry, concave seam• The under-cutting are reduced, regardless of burner position

• Smooth surfaces and excellent seam quality• Safe root formation, especially in tight and narrow joints

Penetration control produces high welding quality

The penetration control keeps the weld pe-netration constant, even if the free wire end varies.

Penetration control

Free wire end: 40 mm Free wire end: 25 mm

Direction

Die Einbrandkontrolle hält den Einbrand konstant, auch wenn das freie Drahtende variiert.

In conjunction with OTC DAIHEN robots, the performance spectrum of Welbee can be optimally used. For high-speed pulse welding, parameter settings can be synchronized with speed information via the hand-held programming device.

Welding current: 300 AWelding voltage: 22 VSheet thickness: 3.2 mmWelding wire diameter: 1.2 mmWelding speed: 150 cm/minWire feed speed: 11 m/minOverhang: 1.5 mm

High-speed pulse modefor robot welding

• Higher welding speed allows for less material warping

• Minimized microstructure changes

• Lower heat input, which also reduces the inter-layer temperature through the concentrated or constricted arc

• Smooth surface

• Reduced fi ring of alloying elements, particularly advantageos, e.g. for CrNi steels

Advantages

Hig

h-s

pee

d m

od

eS

tan

da

rd m

od

e

12 13

Wave Pulse

Wave Pulse

Extended working range due to the AC/DC Wave Pulse function (0.5–32 Hz)

AC/MIG welding process

Hochpuls Niedrigpuls Hochpuls Niedrigpuls Hochpuls Niedrigpuls Hochpuls Niedrigpuls Hochpuls Niedrigpuls Hochpuls Niedrigpuls

Welding current

The new wave pulse function regularly regulates the Welding current control and the wire feed speed control, and it also controls the weld pool.

1. Reduction of gas bubbles2. Optimized gap bridgeability3. A seam scaling similar to TIG welding can be produced

Advantages of theWave-Pulse function

Reduction of pores

Welding current: 200 AWelding voltage: 25 VElectroplating Sheet: 9 mmWelding wire diameter: Ø 1.2 mmWelding speed: 30 cm/minOscillation frequency: 3 Hz

Weld seam appearance Cross-section

Normal Pulse

Wave Pulse

With galvanized steel, which has a tendency to build blow holes, with the Wave-Pulse-function, it is possible to decrease number and size of blow holes.

Air gap bridging andexcellent seam appearance

In addition, a seam appearance similar to TIG welding can be produced using the OTC Wave Pulse function.

• Low pore formation

• Excellent air gap bridging

• Controlled heat input

• TIG-like seam appearance

• Reduction of gas bubbles

Advantages

Welding current: 85 AWelding voltage: 17 VSheet thickness: 2.0 mmWelding wire diameter: 1.2 mmWelding speed: 50 cm/minOscillation frequency: 3 Hz

An excellent air gap bridging is to be achieved through the controlled heat input.

Welding current: 120 AWelding voltage: 16 VSheet thickness: 3,00 mmWelding wire diameter: Ø 1.2 mmWelding speed: 50 cm/minOscillation frequency: 2.5 Hz

Normal Pulse Wave Pulse

Gap pace Weld seam appearance Cross-section Weld seam appearance Cross-section

0.5 mm

1.5 mm

2.0 mm

Wire feed speed

Fine adjustment of the electric arc current

High pulse Low pulse High pulse Low pulse High pulse Low pulse High pulse Low pulse High pulse Low pulse High pulse Low pulse

Fine adjustment of the wire conveying speed

14 15

EN ( － )

EP ( ＋ ) AC DC

EN ( － )

EP ( ＋ ) AC DC

Cycle

EN ( － )

EP ( ＋ ) DC

EN ( － )

EP ( ＋ ) DC

Cycle

AC/MIG

CBT

AC /MIG

CBT

AC/DC Hybrid (TIG)

Controlled heat input with variably adjustable AC frequency (0.1–50 Hz)

The variably adjustable AC frequency of 50 to 200 Hz results in a more concentrated arc for throat seams and I-impacts. With controlled heat input, the weld seam width can be increased for thin-plate throat seam. Due to the modifi ed current profi le, the output current remains constant even at high AC frequency, which allows stable and deep fusion penetration.

New, variably adjustable AC frequency (50–200 Hz)

Welding current 130 A, AC frequency 150 Hz,speed 25 cm/min, sheet thickness 3 mm

Throatseam

The hybrid pulse mode is a combination of AC pulse and DC pulse, which enables you to weld thicker aluminum materials with high effi ciency.

• Deep fusion penetration, without preheating

• Substantial increase in the life of the electrode

Hybrid Pulse AC pulse

Safe arc start

The arc start is ensured by an optimized starting current control and a powerful HF igniter.

• Safe arc start, even when using longer hose packs

• Avoidance of ignition problems with multi-layer welding

• Deep fusion penetration, without preheating

• Substantial increase in the electrode life

• More precise formation of the weld seam scaling (with cold wire)

• ariable adjustable AC frequency from 50 to200 Hz

Advantages

Sinusoidal current course ensures controlled heat input, and drastically reduces the noise level.

“Silent Pulse” function

Conventional model DA300P Pulse-current course “Silent Pulse” current fl ow

Wel

din

g cu

rren

t (A

)

AC / DC hybrid pulse function

AC/DC Hybrid (TIG)

16 17

MultiVario Arc

MultiVario Arc

Easy switching between hard & soft arc in the AC/TIG range

Lichtbogenarten MultiVario Arc

HARD

DG TIG

SOFT

AC DC TIG

STANDARD

AG TIGAC TIG: Aluminum is usually welded with alternating current (AC). The oxide layer is destroyed by the liberating energy (cleaning effect), and in the subsequent minus phase, the uncovered grand material can be melted.

AC/DC TIG: The Hybrid-Pulse mode is a combination of AC-Pulse and DC-Pulse. With this method, it is possible to weld thicker aluminum materials with high-effi cien-cy. The advantages: deep penetration without pre-heating, substantial increase in the lifetime of the electrode, more precise modelling of the seam surface (by using cold wire).

DC TIG: steel, stainless steel, copper, copper alloys, titanium and others are welded with direct current (DC). The welding zone and the arc are protected by separately supplied argon shielding gas.

STANDARD: Rectangular pulse shape in which the peak value of both polarities is the same. Welding operations can be performed in a wide range of sheet thickness-es. Since a stable welding result can be achieved over the entire current bandwidth, this is the most commonly used wave form.

SOFT: Sinusoidal pulse shape in which the peak of both polarities is the same. This produces a soft arc. This is particularly suitable for thin sheets and butt splices. The arc noise is the quietest. The maximum welding current is 200 A.

HARD: Rectangular pulse shape in which the peak of the polarities is different. Through the concentrated arc of the DC/TIG welding, the insertion depth is in-creased. This makes this mode particularly suitable for fi llet welds or the fi rst layer weld in multi-layer welding. Among the three modes, the electrode wear is the low-est, while the arc noise is the loudest.

MultiVario Arc

• Deep weld penetration without preheating

• More precise formation of the weld seam sca-ling (with cold wire)

• Particularly suitable for thin sheets and butt splices

• Highly effi cient for thicker aluminum materials

• Safe and stable arc start

• Low noise due to sinusoidal current fl ow and controlled heat input

Advantages

The Welding current remains constant, even when theAC frequency changes.

Ratio between AC frequency and weld penetration

Conventional model DA300P Pulse-current course “Silent Pulse” current fl ow

Wel

din

g cu

rren

t (A

)

Safe arc start

The arc start is guaranteed by an optimized start current control and a powerful HF igniter.

• Safe arc start, even when using longer hose packs

• Avoidance of ignition problems with multi-layer welding

“Silent Pulse” function

Sinusoidal current course ensures controlled heat input and drastically reduces the noise level.

The variable alternating current frequency can be used to create a different weld penetration. The weld penetration is narrower and deeper when the alternating current frequency is increased.

Frequency 50 Hz 100 Hz 200 Hz

Grinding pattern

Wider weld penetration

Narrow weld penetration (the penetration depth is constant)

Welding current 200 A, Speed 40 cm/min, sheet thickness 6 mm

18 19

Plasma Welding

Plasma Welding

Highly concentrated arc for precision welding

This method makes it possible to perform more precise welds, even with thick material (keyhole welds) compared to the conventional TIG method. The narrow and deep weld penetration is characteristic of plasma welding.

OTC plasma welding

Plasma Arc WeldingTIG welding

Stable arcPrecise gas fl ow

OTC‘s built-in electronic gas regulators ensure an improvement of the plasma arc stability and allow a gas-slope to close the

keyhole.

The “double nozzle technique”, developed by OTC, extends the lifetime of a plasma torch’s welding nozzle. This is made possi-ble by the second protective gas fl ow.

Digital gas counter

Comparison of “analogue gas control” and “digital OTC gas control” (top)

Comparison of “conventional nozzle technology” (top) and “OTC twin nozzle technology” (bottom)

High-speed welding pattern

I-joint

Corner seam

• Increased service life

• Improved arc stability

• Keyhole-Welding of sheets with a thickness of up to 10 mm

• Highly concentrated arc for precision welding

• Digital control of the gas fl ow

Advantages

Material Welding current Pulse rate Welding speed1.4301 80 A 200 Hz 80 cm/min

Flanged seam

Material Welding current Pulse rate Welding speed1.4301 25 A 300 Hz 80 cm/min

I-joint keyhole welding (9 mm)

Material Welding current Welding speed1.4301 300 A 25 cm/min

Material Welding current Welding speed1.4016 50 A 80 cm/min

Tungsten electrode

Cathode nozzle

Anode nozzle

Inert gas nozzle

Operating gas

Plasma gas

Shielding gas

Dual noozle type (<= 200 A)

20 21

Info

Info

Info

PRODUCT OVERVIEW

Product overview

DTX 2200 DTX 2600 DTX 202 DTX 2500 (MMA) DTX 2000gen (MMA) DTX 1600 (MMA)

59 60 61 62 63 63

230 A / 60 % 220 A / 30 % 140 A / 60 % WIG 250 A / 35 % 200 A / 25 % 160 A / 25 %

200 A / 100 % 190 A / 60 % 120 A / 100 % WIG 170 A / 100 % 160 A / 100 % 105 A / 100 %

160 A / 100 % MMA 250 A / 35 %

MMA 170 A / 100 %

TIG, DC TIG, DC TIG, DCAnti Stick, Hot Start,

Arc ForceAnti Stick, Hot Start,

Arc ForceAnti Stick, Hot Start,

Arc Force

MMA

M 500 M 400 L M 400 W 400

28–29 30–31 32–33 34–35

500 A / 100 % * 400 A / 50 % * 400 A / 50 % * 400 A / 40 % *

– 370 A / 100 % * 370 A / 100 % * 350 A / 100 % *

Synergic, TIG liftarc Synergic, low spatter, TIG liftarc Synergic, TIG liftarc DC, DC Pulse, AC Pulse,DC Pulse Wave & AC Pulse Wave

CPTX 450w Synergy CPTX 400w Synergy CPTX 400 Synergy CPTX 330 / 270 CPTX 180 F 300 P

44 45 46 47-48 49 50–51

450 A / 40 % 380 A / 40 % 380 A / 40 % 300 A / 35 % // 250 A / 30 % 170 A / 20 % 300 A / 100 %

310 A / 100 % 250 A / 100 % 250 A / 100 % 180 A / 100 % // 130 A / 100 % 80 A / 100 %

Spot- and interval welding, 2-Stroke / 4-Stroke, Synergic

Spot- and interval welding, 2-Stroke / 4-Stroke, Synergic

Spot- and interval welding, 2-Stroke / 4-Stroke,

Synergic, A/V Display

Spot- and interval welding,

2-Stroke / 4-StrokeSpot-welding

PLASMAMIG/MAG step changer

P 500 L P 400 P 320 E

Page 22–23 24–25 26–27

Duty cycle500 A / 60 % * 400 A / 50 % * 320 A / 100 % *

410 A / 100 % * 370 A / 100 % * -

Function Synergic, pulse, low spatter, TIG liftarc Synergic, pulse, TIG liftarc Synergic, pulse, TIG liftarc

Processes

M 380 S DP 270 C CPTX 450-2w Synergy CPTX 400-2w Synergy CPTX 400-2 Synergy

Page 36–37 38–39 40–41 42 43

Duty cycle380 A / 50 % 270 A / 40 % 450 A / 40 % 380 A / 40 % 380 A / 40 %

270 A / 100 % 170 A / 100 % 310 A / 100 % 250 A / 100 % 250 A / 100 %

Function Synergic, DCSynergic, pulse,

TIG liftarcSpot- and interval

welding, 2-Stroke / 4-Stroke, Synergic

Spot- and intervalwelding, 2-Stroke / 4-Stroke, Synergic

Spot- and intervalwelding, 2-Stroke / 4-Stroke, SynergicProcesses

DA 300 P DTX 3000 DTX 2200 T 500 P DT 300 PII

Page 52–53 54 55 56-57 58

Duty cycle

300 A / 40 % 300 A / 35 % 220 A / 30 % WIG 500 A / 60 % 300 A / 40 %

190 A / 100 % 250 A / 60 % 180 A / 60 % WIG 387 A / 100 % 190 A / 100 %

100 A / 100 % 140 A / 100 % MMA 400 A / 60 %

MMA 310 A / 100 %

FunctionAnti Stick, Hot Start, Arc Force, HF, pulse, AC/DC High frequency,

Start / Touch StartAnti Stick, Hot Start,Arc Force, HF, pulse

Processes

TIG AC/ DC TIG DC

MIG/MAG inverter

MIG/MAG inverter

* Duty cycle on the DC arc

22 23

P 500 L

Highest performance for the weldingof steel, stainless steel and aluminium• High speed welding at thin stainless steel sheets

• Unique viewing of the welding seams throughOTC aluminium-welding characteristics

• High speed-pulse mode

• Increased gap bridge-ability

• Low spatter: Maximum spatter reduction for the wholecurrent range: reduction of the spatter up to 80 %

Type P 500 LMain voltage (± 15 %) 3 x 400 V / 50 HzActual power output max 25 kVAWelding current 30–500 AWelding voltage 12–39 V

Welding current /Duty cycle

60 % 500 A (10 min / 40 °C)100 % 410 A (10 min / 40 °C)

Safety class / Cooling system IP 23 / FSwitching steps infi nitelyDimensions L x B x H 710 x 395 x 762 mmWeight 80 kg

Standard equipment Wire feeder CM-7403A-DWire feeder 4-roll

Wire feed speed 1,5–22 m/minWelding wire diameter 0,8–1,6 mmSafety class / Cooling system IP 23Dimensions L x B x H 723 x 285 x 394 mmWeight 17 kg

Cooling unitMain voltage 2 x 400 V / 50 HzFeed rate max 2,5 l/minFeed pressure max 3,5 barCooling capacity bei 40 °C 1200 WDimensions L x B x H 756 x 380 x 184 mmWeight 31 kg

Art. No. Description

Options

0042-04-0004 5H/IF Cooling unit for WB

0043-04-0001 Special coolant (10 l)

0310-04-0202 Display cover for Welbee, transparent

0310-04-0203 Display cover for Welbee, tinted

0303-04-0001 Welbee fi xing kit (gascooled)

Wire feeder unit

0015-04-0045 LCD panel modul

0030-04-0028CMA-7403A-D Wire feeder unit, 4-roll (Alu),by analog remote

0040-04-0009 Trolley for the wire feeder unit

Connecting tube package Standard * for analog wire feeder unit

0060-04-0075 Connecting tube package gascooled, 70 mm2, 2,2 m

0060-04-0076 Connecting tube package gascooled, 70 mm2, 5 m


0060-04-0078 Connecting tube package watercooled, 70 mm2, 2,2 m

0060-04-0079 Connecting tube package watercooled, 70 mm2, 5 m



0004-04-0034 WB-P500L MAG digital inverter welding power source

0030-04-0026CM-7403A-D wire feeder unit, 4-roll (Fe/SuS), by analog remote

0020-04-0071 BTW500-30E welding torch watercooled, 500 A, 3 m



0040-04-0008 Trolley

0060-04-0075Connecting tube package for analog wire feeder unit,watercooled, 70 mm2, 2,2 m (L)

0050-04-0011 Earth cable, 70 mm2, 5 m, 600 A, with clamp and DIX plug

0110-04-0001 Pressure regulator Ar/CO2

0070-05-0002 CEE plug 5-pin, 32 A

SELB-000001 Pre-assembly

0666-04-0007-SET Adapter set for low spatter function

MIG/MAG inverter

P 500 L


Connecting tube package standard * for LCD wire feeder uni







Welding torch

0020-04-0084 BT280-30E welding torch aircooled, 280 A, 3 m















0020-04-0075 BTW450D-30E Digital welding torch watercooled, 450 A, 3 m






0666-04-0003-SET Aluminium kit for welding torch BTW450, Ø 1,2 mm




0666-04-0008-SET I/F-Kit for analog wire feeder unit with digital welding torch

0666-04-0009-SET I/F-Kit for LCD wire feeder unit with digital welding torch

Remote control

0021-04-0006 K5416Z00 remote control analog for WB

0021-04-0004 E-2454 remote control English version, digital

Connecting cable

0050-04-0030 BKCAN-0410 CAN interface connecting cable, 10 m


0050-04-0032 BKCAN Plug

Remote control/Network/IT

0015-04-0030 Expansion set for PC (Laptop)

0015-04-0033 Welding monitoring for Welbee (Software for PC)

0015-04-0031 Expansion set “Teaching” (for Android Tablets)

0015-04-0032 Expansion set “Monitoring” (for Android Tablets)

0027-04-0001 WLAN-Router for the Expansion set

* Additional hose pack lengths, on request

24 25

P 400

The perfectfor the industry• High speed welding at thin stainless steel sheets

• Unique viewing of the welding seams throughOTC aluminium-welding characteristics

• High speed-pulse mode

Type P 400Main voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 18,2 kVAWelding current 30–400 AWelding voltage 12–34 V


50 % 400 A (10 min / 40 °C)100 % 370 A (10 min / 40 °C)






Options






Wire feeder unit




Connecting tube packages * for analog wire feeder unit








0004-04-0033 WB-P400 MAG digital inverter pulse welding power source



0042-04-0004 Cooling unit for WB


0040-04-0008 Trolley

0060-04-0090Connecting tube package for analog wire feeder unit,watercooled, 70 mm2, 2,2 m



0070-05-0002 CEE plug 5-pin, 32 A


MIG/MAG inverter

P 400


Connecting tube packages * for LCD wire feeder unit







Welding torch



























Remote control



Connecting cable



0050-04-0032 BKCAN Plug








26 27

P 320 E

• Continuously variable welding inverter for MIG/MAG pulse arc welding

• Rated output current range: 30–320 A

• Excellent welding characteristics for mild steel, stainless steel, aluminium

• Robust 4-roll wire feeder (encoder regulated)

The uncomprimising entry into the professional world of pulse welding – for anunbeatable price

Type P 320 EMain voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 15,1 kVAWelding current 30–320 AWelding voltage 12–30 V


100 % 320 A (10 min / 40 °C)


Standard equipment Wire feeder CM-7403E-DWire feeder 4-roll




0004-04-0039-SET-G

- WB-P320E MAG digital inverter pulse welding power source gascooled - CM-7403E-D Wire feeder unit, 4-roll (Fe/SuS)- Trolley- Connecting tube package gascooled, 70 mm2, 2,2 m- Pre-assembly

0004-04-0039-SET-W

- WB-P320E MAG digital inverter pulse welding power source watercooled - CM-7403E-D Wire feeder unit, 4-roll (Fe/SuS)- 5H/IF Cooling unit for WB- Special coolant (10 l)- Trolley- Connecting tube package watercooled, 70 mm2, 2,2 m- Pre-assembly

0004-04-0039-SET-W-AL

- WB-P320E MAG digital inverter pulse welding power source watercooled - CMA-7403-D Wire feeder unit, 4-roll (Al)- Aluminum & Soldering Option (Aluminum, Soldering, CuSi/CuAl,

Titanium, Inconel) - 5H/IF Cooling unit for WB- Special coolant (10 l)- Trolley- Connecting tube package watercooled, 70 mm2, 2,2 m- Pre-assembly



0070-05-0002 CEE plug 5-pin, 32 A


Options

0010-04-0008 Gas (CO2, MAG (10 % CO2), MIG (2 % CO2))

0010-04-0009 Cored wire and ferritic stainless steels

0010-04-0010 Wave pulse

0010-04-0011 MMA/TIG




MIG/MAG inverter

P 320 E


Options Wire feeder unit

0666-04-0001-SET-OP-AL

Aluminum conversion kit, including aluminum & soldering option (Aluminum, solderin, CuSi/CuAl, titanium, Inconel)

0666-04-0002-SET-OP-FE/SUS

Steel conversion kit

Connecting tube packages *







Welding torch




















Remote control



Connecting cable



0050-04-0032 BKCAN Plug








28 29

M 500

MIG/MAG-Inverter

M 500

The strong for the industry with100 % duty cycle at 500 Ampere• Outstanding improvement of the welding arc stability

• Stable welding arc also at changing „stick out“ orduring weaving

• Growth of the welding speed through the new, integrated high-speed-mode

• Optimised digital arc welding start

Type M 500Main voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 23,6 kVAWelding current 30–500 AWelding voltage 12–39 V


100 % 500 A (10 min / 40 °C)






Options






Wire feeder unit












0004-04-0033 WB-M500 MAG digital inverter welding power source





0040-04-0008 Trolley




0070-05-0002 CEE plug 5-pin, 32 A


MIG/MAG-Inverter

M 500MIG/MAG inverter

M 500









Welding torch




























Remote control



Connecting cable



0050-04-0032 BKCAN Plug








30 31

M 400 L

High-End version for MIG/MAG-applications against spatters• Low spatter: Maximum spatter reduction for the whole

current range: reduction of the spatter up to 80 %

• Excellent viewing of the welding seams

• Boost of the welding speed even at higher tolerances


Options






Wire feeder unit


0030-04-0028CMA-7403A-D wire feeder unit, 4-roll (Alu),by analog remote


Connecting tube package (low spatter) * for analog wire feeder unit








0004-04-0031 WB-M400L MAG digital inverter welding power source (low spatter)

0030-04-0026CM-7403A-D Wire feeder unit, 4-roll (Fe/SuS), by analog remote




0040-04-0008 Trolley

0060-04-0078Connecting tube package for analog wire feeder unit,watercooled, 70 mm2, 2,2 m (L)



0070-05-0002 CEE plug 5-pin, 32 A


0666-04-0007-SET Adapter set for low spatter function

Type M 400 LMain voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 18,2 kVAWelding current 30–400 AWelding voltage 12–34 V


50 % 400 A (10 min / 40 °C)100 % 370 A (10 min / 40 °C)





MIG/MAG inverter

M 400 L


Connecting tube package (low spatter) * for LCD wire feeder unit







Welding torch




























Remote control



Connecting cable



0050-04-0032 BKCAN Plug








32 33

M 400

Entry into the inverter classat the highest level• Outstanding improvement of the welding arc stability

• Stable welding arc also at changing „stick out“ orduring weaving

• Growth of the welding speed through the new,integrated high-speed-mode

• Optimised digital arc welding start

Type M 400Main voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 17,7 kVAWelding current 30–400 AWelding voltage 12–34 V


50 % 400 A (10 min / 40 °C)100 % 370 A (10 min / 40 °C)






Options






Wire feeder unit












0004-04-0030 WB-M400 MAG digital inverter welding power source

0030-04-0026CM-7403A-D Wire feeder unit, 4-roll (Fe/SuS), by analog remote

0020-04-0005 WT400-SED welding torch gascooled, 400 A, 3 m

0040-04-0008 Trolley

0060-04-0087Connecting tube package for analog wire feeder unit,gascooled, 70 mm2, 2,2 m



0070-05-0002 CEE plug 5-pin, 32 A


MIG/MAG inverter

M 400









Schweißbrenner




























Remote control



Connecting cable



0050-04-0032 BKCAN Plug








34 35

W 400

The high-light for high-qualityAC/MIG welding • Optimal control of the energy input by AC pulse welding

• High-speed AC pulse welding with improved characteristics for the respective material

• Seam appearance like TIG welded by AC Wave-Pulse technology

• High melting rate, penetation control

• Extended application range through 400 A at 40 % duty cycle

Type W 400Main voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 21,4 kVAWelding current 30–400 AWelding voltage 12–35 V


40 % 400 A (10 min / 40 °C)100 % 350 A (10 min / 40 °C)






0004-04-0041 WB-W400 AC/MIG Digital inverter pulse welding power source

0030-04-0028CMA-7403A-D Wire feeder unit, 4-roll (Alu), with analog remote





0040-04-0008 Trolley




0070-05-0002 CEE plug 5-pin, 32 A



Options




Wire feeder unit


0030-04-0026CM-7403A-D Wire feeder unit, 4-roll (Fe/SuS),with analog remote









MIG/MAG inverter

W 400









Welding torch



























Remote control



0025-04-0003 K5422C00 digital CAN I/F cart for Remote control

Connecting cable



0050-04-0032 BKCAN Plug


0010-04-0007 “Welding parameter monitoring” Software

0023-04-0001 E2475 USB Data transfer stick


36 37

M 380 S

An alternative to theMAG step changer machines• Continuously variable MAG inverter

• Excellent welding characteristics for mild steel

• Rated output current range: 30–380 A

• Robust 4-roll wire feeder (encoder regulated)

Type M 380 SMain voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 17,1 kVAWelding current 30–380 AWelding voltage 12–36 V


50 % 380 A (10 min / 40 °C)100 % 270 A (10 min / 40 °C)


Standard equipment Wire feeder CM-7403E-DWire feeder 4-roll


Cooling unit 4H/IF 250 mmMain voltage 2 x 400 VFeed rate max 2,5 l/minFeed pressure max 3,5 barCooling capacity at 40 °C 1200 WDimensions L x B x H 640 x 250 x 300 mmWeight 10 kg


0004-04-0040-SET-G

- M380S MAG digital inverter welding power source gascooled - CM-7403E-D Wire feeder unit, 4-roll (Fe/SuS) - Trolley - Connecting tube package gascooled, 70 mm2, 1 m- Mounting bracket for the Trolley- Pre-assembly

0004-04-0040-SET-W

- M380S MAG digital inverter welding power source watercooled - CM-7403E-D Wire feeder unit, 4-roll (Fe/SuS) - 4H/IF Cooling unit, 250 mm - Special coolant (10 l) - Trolley - Connecting tube package watercooled, 70 mm2, 1 m - Pre-assembly



0070-05-0002 CEE plug 5-pin, 32 A

MIG/MAG inverter

M 380 S


Options

0041-04-0001 Toolbox, 250 mm

Wire feeder unit

0040-04-0009 Trolley for CM-7403E, Wire feeder unit








Welding torch
















Remote control

0021-04-0001 K5416H00 remote control analog for M series



Connecting cable




38 39

DP 270 C

The universalfor the workshop• High arc stability, even at the lower current range and at

high welding speeds

• High welding quality for galvanized steel

• Additional software available (e.g. for magnesium,titanium etc.)

• Un-delayed arc start

• 4-roll with encoder

Type DP 270 CMain voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 13,6 kVAWelding current 30–300 AWelding voltage 12–30 V


40 % 270 A (10 min / 40 °C)100 % 170 A (10 min / 40 °C)


Standard equipment Wire feeder integratedWire feeder 4-roll

Wire feed speed 0,1–22 m/minWelding wire diameter 0,8–1,6 mm


0004-04-0020 DP-270C Digital inverter MIG/MAG pulse welding power source

0041-04-0002 Toolbox, 300 mm


0040-04-0001 Trolley




MIG/MAG inverter

DP 270 C


Options

0042-04-0002 4H/IF Cooling unit, 300 mm


Welding torch













0020-04-0026 TIG valve welding torch gascooled, 180 A, 4 m

Remote control

0021-04-0001 K5416H00 remote control analog for D series



Connecting cable



Plug connection

0070-05-0002 CEE plug 5-pin, 32 A

Welding accessories

0050-04-0020 Welding cable, 25 mm², 200 A, 5 m (with plug)


0200-10-0001 5-fi nger welding gloves full/Split Leather “TIG”

0200-10-0002 5-fi nger welding glove full/Split Leather “Standard”

0250-99-0012-10,5 OTC MIG/MAG welding glove, full/split leather

0223-99-0002 Chipping hammer, 360 g, straight PVC handle, red

0222-99-0001 Hand shield PVC, black

0224-99-0002 Clear glass

0224-99-0001 Protective glass, class 9

0220-99-0001 Special MIG universal pliers, blue

0226-99-0001 OTC Vision (automatic welding helmet, protection levels 4/9–13)

Welding software on requeste

40 41

CPTX 450-2w Synergy

MIG/MAG step changer

CPTX 450-2w Synergy

The concentrated powerfor the industry• Industrial devices for welding with

watercooled OTC torch

• Perfect welding performance

• Robust wire feeder 4-roll

• Easy handling

• Synergy control

• Choke function for best welding results

• Separate wire feeder

Type CPTX 450-2w Synergy, watercooled

Main voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 26,3 kVAWelding current 40–450 AWelding voltage 16–36,5 V


40 % 450 A (10 min / 40 °C)100 % 310 A (10 min / 40 °C)

Safety class / Cooling system IP 21 / FSwitching steps 3 x 10Dimensions L x B x H 1085 x 700 x 1200 mmWeight 171 kg

Standard equipment Wire feeder CMX-154WWire feeder 4-roll

Wire feed speed 1–18 m/minWelding wire diameter 0,8–1,2 mmSafety class / Cooling system IP 21Dimensions L x B x H 394 x 260 x 416 mmWeight 16 kg

Cooling unit integriertFeed rate max 2,5 l/minFeed pressure max 3,5 barCooling capacity bei 40 °C 1300 W


Welding torch







0060-04-0028 Connecting tube package watercooled, 1,2 m

0060-04-0029 Connecting tube package watercooled, 5 m



Pressure regulator

0110-04-0002 Flow pressure reducer Argon/CO2 fl ow meter (0–30 L)

Trolley


Welding accessories






0226-99-0001 OTC Vision (automatic welding helmet, protection levels 4 / 9–13)



0004-04-0009* CPTX 450-2w welding power source incl. wire feeder Type CMX154w



0050-04-0004 Earth cable, 4 m, 70 mm², 400 A, with clamp and DIX plug



* incl. adapter / CEE plug 5-pin, 32 A

42 43

CPTX 400-2w Synergy / CPTX 400-2 Synergy


CPTX 400-2w Synergy

The intelligent for the industry• Industrial devices for welding with

watercooled OTC torch


• Easy handling

• Synergy control





0004-04-0008 * CPTX 400-2w welding power source incl. wire feeder Type CMX152w








Welding torch











Pressure regulator

0110-04-0002 Flow pressure reducer Argon/CO2 fl ow meter (0-30 L)

Trolley


Welding accessories








Type CPTX 400-2w Synergy, watercooled

Main voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 22,1 kVAWelding current 30–380 AWelding voltage 15,5–33 V


40 % 380 A (10 min / 40 °C)100 % 250 A (10 min / 40 °C)






CPTX 400-2 Synergy

The Smartfor the industry• Industrial devices for welding with

gascooled OTC torch


• Easy handling

• Synergy control





Welding torch

0020-04-0005 WT400-SED torch gascooled, 400 A, 3 m

0020-04-0006 WT400-MED torch gascooled, 400 A, 4,5 m


0060-04-0024 Connecting tube package gascooled, 1,2 m

0060-04-0025 Connecting tube package gascooled, 5 m



Pressure regulator


Trolley


Welding accessories









0004-04-0007 * CPTX 400-2 welding power source incl. wire feeder Type CMX152

0060-04-0024 Connecting tube package gascooled, 1,2 m

0020-04-0005 WT400-SED torch gascooled, 400 A, 3 m




Type CPTX 400-2 Synergy, gascooled



40 % 380 A (10 min / 40 °C)100 % 250 A (10 min / 40 °C)

Safety class / Cooling system IP 21Switching steps 3 x 10Dimensions L x B x H 1085 x 700 x 1200 mmWeight 105 kg



44 45

CPTX 450w Synergy / CPTX 400w Synergy


CPTX 450w Synergy MIG/MAG step changer

CPTX 400w Synergy

The intelligent compact for the industry

The intelligent compact for the industry

• Workshop devices for welding withwatercooled OTC torch


• Easy handling


• Synergy control


• Industrial devices for welding withgascooled OTC torch


• Easy handling


• Synergy control



0004-04-0005 * CPTX 400w welding power source incl. integrated wire feeder







0004-04-0006 * CPTX 450w Welding power source incl. integrated wire feeder







Welding torch






Pressure regulator


Welding accessories









Welding torch






Pressure regulator


Welding accessories








Type CPTX 450w Synergy, watercooled

Main voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 26,3 kVAWelding current 40–450 AWelding voltage 16–36,5 V


40 % 450 A (10 min / 40 °C)100 % 310 A (10 min / 40 °C)


Type CPTX 450w Synergy, watercooled



40 % 380 A (10 min / 40 °C)100 % 250 A (10 min / 40 °C)



Wire feed speed 1–18 m/minWelding wire diameter 0,8–1,2 mmSafety class / Cooling system IP 21





46 47

CPTX 400 Synergy / CPTX 330


CPTX 400 Synergy

The Versatilefor the industry• Industrial devices for welding with

gascooled OTC torch


• Easy handling


• Synergy control


Type CPTX 400 Synergy, gascooled



40 % 380 A (10 min / 40 °C)100 % 250 A (10 min / 40 °C)





CPTX 330

The robustfor the industry• Industrial devices for welding with

gascooled OTC torch


• Easy handling


• Extremely reliable

Type CPTX 330Main voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 13,1 kVAWelding current 30–300 AWelding voltage 15,5–29 V


35 % 300 A (10 min / 40 °C)100 % 180 A (10 min / 40 °C)



Wire feed speed 1–18 m/minWelding wire diameter 0,6–1,2 mm



Welding torch

0020-04-0090 BT400-30E torch aircooled, 400 A, 3 m



Pressure regulator


Welding accessories








0004-04-0004 * CPTX 400 welding power source incl. integrated wire feeder






Welding torch







Pressure regulator


Welding accessories













48 49

CPTX 270 / CPTX 180


CPTX 270

The universalfor the workshop• Workshop devices for welding with

gascooled OTC torch


• Easy handling


Type CPTX 270Main voltage (± 15 %) 3 x 400 V / 50 Hz Actual power output max 11 kVAWelding current 30–250 AWelding voltage 15,5–26,5 V


30 % 250 A (10 min / 40 °C)100 % 130 A (10 min / 40 °C)





CPTX 180

The entrance modelfor the workshop• Workshop devices for welding with

gascooled OTC torch


• Easy handling

• Robust wire feeder

Type CPTX 180Main voltage (± 15 %) 1 x 230 V / 50 Hz Actual power output max 6,9 kVAWelding current 25–170 AWelding voltage 15,2–22,5 V


20 % 170 A (10 min / 40 °C)100 % 80 A (10 min / 40 °C)

Safety class / Cooling system IP 21 / FSwitching steps 6Dimensions L x B x H 733 x 427 x 638 mmWeight 48 kg




Welding torch







Pressure regulator


Welding accessories














Welding torch







Pressure regulator


Welding accessories








0004-04-0001* CPTX 180 welding power source incl. integrated wire feeder




* incl. adapter and SCHUKO plug

50 51

F 300 P

PLASMA

F 300 P

Plasma weldingin perfection• High reproducibility, through the digital control of all

parameters

• Versatile: Micro plastics welding, plasma soft arc welding, plasma keyhole welding, (plasma powder coat welding)

• The use of coded burners prevents malfunctions, as well as their overload (damage)

• Standard built-in mass fl ow controllers allow a stable gas fl ow

• Large selection of plasma torches available

Type F 300 PMain voltage (± 10 %) 3 x 400 V / 50–60 Hz Actual power output max 14,5 kVAWelding current 0,5–300 AWelding voltage 10–37 V


100 % 300 A (10 min / 40 °C)


Cooling unitExternal heat exchanger

Standard equipment

Plasma gas/protective gas; Gasprefl ow/postfl ow; upslope; downslope; Crater fi ller; Spot welding; Memory for 100 jobs; Arc start method high frequency, pulse welding, cold wire, data recording


0004-04-0043 WB-F300P Plasma welding power source

Cooling unit, on request


PTW-1001 Plasma welding torch PTW-1001


0070-05-0002 CEE plug 5-pin, 32 A


Cold wire feeder system TPN02

Digital gas counter

Precise gas fl owOTC‘s built-in electronic gas regulators ensure an improvement of the plasma arc stability and allow a gas-slope to close the keyhole.

52 53

DA 300 P

TIG AC / DC

DA 300 P

The TIG Upper classfor industry• AC/DC Hybrid Pulse TIG welding source. The meaning

of ”highest quality“ and ”easiness of use“ is redefined

• Improvement of the welding quality due to a varietyof functions

• Current regulation via a torch switch

• Improved welding of thin sheet through ”Silent Pulse“-function

• High concentrated welding arc improves the weldingof butt-joint and cold arc-applications

• Excellent arc start characteristics by high frequencyor lift-start

• Control panel protected against accidental impact

Type DA 300 PMain voltage (± 15 %) 3 x 400 V / 50 HzActual power output max 13,2 kVAWelding current 4–300 AWelding voltage 10–30 V


40 % 300 A (10 min / 40 °C) *100 % 190 A (10 min / 40 °C)

Safety class / Cooling system IP 21S / FSwitching steps infi nitelyDimensions L x B x H 395 x 710 x 762 mmWeight 44 kgPulse rate 0,1–500 HzAC Hybrid rate 0,1–50 Hz* 40 % / 200A ED at AC sine; 40 % / 250 A ED at electrode

Standard equipment

Gasprefl ow/postfl ow; upslope; downslope; AC-Balance; AC-Hybrid; Crater fi ller; Spot welding; Memory for 50 jobs; Arc start method high frequency or liftarc

Cooling unit 4H/IF 250 mmMain voltage 2 x 400 VFeed rate max 2,5 l/minFeed pressure max 3,5 barCooling capacity bei 40 °C 1300 WDimensions L x B x H 640 x 250 x 300 mmWeight 10 kg


Options

0041-04-0001 Toolbox, 250 mm

Welding torch

0020-04-0020 CS310A/4m TIG torch watercooled, 300 A, 4 m


0020-04-0022 SR9/4m TIG torch gascooled, 110 A, 4 m


Remote control

0022-04-0001 KM-2868 Foot controller

0021-04-0002 K5048B00 remote control, analog

0021-04-0003 E-2452 Remote control English version, digital

0025-04-0003 K5422C00 digital CAN I/F cart for remote control

Connecting cable



Plug connection

0070-05-0002 CEE plug 5-pin, 32 A

82612-9001 (gascooled) TIG torch Adapter set

0071-04-0001 4730-001 Socket 2-pin

0100-04-0001 9/16" Screw cap, right

0101-04-0001 Hose nozzle for 1/4", 4 mm

82612-9002 (watercooled) TIG torch Adapter set

0071-04-0001 4730-001 Socket 2-pin

0100-04-0001 9/16" Screw cap, right


0102-04-0001 1 clamp, 10.5 mm

Software



0004-04-0025 DA-300P TIG-AC/DC-Digital-Puls-Inverter-welding power source




0040-04-0001 Trolley




54 55

DTX 3000 / DTX 2200

TIG AC / DC

DTX 3000

The powerful enables also welding of aluminium• Digital adjustment of all the welding parameters with Amme-

ter and Voltmeter

• Integrated monitoring system

• Possibility of memorizing welding parameters (JOBS)

• Adjustable Arc Force function for choosing the best welding arc dynamics

• Adjustable Hot Start function to improve the arc striking with difficult electrodes

• Integrated Anti-Stick function

• CEL


0004-04-0054 DTX 3000 AC/DC welding power source

0042-04-0011 HR 23 Cooling unit, 400 V

0040-04-0011 Trolley VT 100

0020-04-0020 CS310A / 4 m TIG torch watercooled, 300 A, 4 m

0043-04-0001 Special coolant for water cooling unit (10 l)

0050-04-0010 Earth cable 50 mm2, 5 m, 600 A with clamp and DIX plug



DTX series

0022-04-0002 PSR 7 Foot pedal, 5 m cable

0071-04-0041 A6 TIG Torch kit

0022-04-0003 CD 6/8 Hand remote control, 8 m cable

Type DTX 3000Main voltage (± 20 %) 400 V Actual power output max 300 AWelding current 5–300 AWelding voltage 18–30 V


35 % 300 A (10 min / 40 °C)60 % 250 A (10 min / 40 °C)

Safety class / Cooling system IP 23 / FSwitching steps infi nitelyDimensions L x B x H 465 x 185 x 390 mmWeight 19 kgPulse rate 0,5–2000 Hz

Standard equipment

Gasprefl ow/postfl ow; upslope; downslope; AC-Balance; AC-Hyb-rid; Crater fi ller; Spot welding; Job memory; Arc start method high frequency or liftarc

TIG AC / DC

DTX 2200

The universal enables also welding of aluminium• Built-in innovative PFC Power Factor Correction

• Digital control of all the welding parameters

• Possibility of memorizing personalized welding parameters (7 JOBS)

• High duty cycle (220 A at 30 %)

• High reliability when used with generator sets

• Suitable to be used with mains cable lengths over 100 m

• Excellent welding characteristics in TIG and MMA withany type of electrodes

• High frequency TIG arc striking, precise and efficient even from long distance

• “Energy Saving” function to operate the power source cooling fan and the torch water cooling only when necessary

• Use of TIG Up/Down torches will enable to adjust directly from the torch both welding parameters and memorized JOBS

• Auto-diagnostic feature for trouble shooting

• IP 23 safety class

• Possibility of activating the VRD function• CEL

Art. No. Description Basis-Set

0004-04-0053 DTX 2200 AC/DC welding power source

0042-04-0010 HR 22 Cooling unit, 230V

0040-04-0011 Trolley VT 100

0020-04-0024 TIG torch 180 A, gascooled, 4 m


0110-04-0001 Pressure regulator Ar/Co2

Type DTX 2200 AC/DCMain voltage (± 20 %) 230 V Actual power output max 220 AWelding current 5–220 AWelding voltage 16–28 V


30 % 220 A (10 min / 40 °C)60 % 180 A (10 min / 40 °C)

100 % 140 A (10 min / 40 °C)Safety class / Cooling system IP 23 / FSwitching steps infi nitelyDimensions L x B x H 465 x 185 x 390 mmWeight 15,5 kgPulse rate 0,5–2000 HzAC Hybrid rate

Standard equipment

Gasprefl ow/postfl ow; upslope; downslope; AC-Balance; AC-Hyb-rid; Crater fi ller; Spot welding; Job memory; Arc start method high frequency or liftarc

56 57

T 500 P

TIG DC

T 500 P

• High dynamic range up to 500 A

• Variable and precise setting of 2-500 A in 0.1 A increments (up to 10 A)

• Synergy function for different seam geometries

• The Welding Control function detects faults early

Precise adjustment andarc stability even in the lower welding current range


0004-04-0042 WB-T500P TIG Digital DC pulse inverter welding power source


0042-04-0004 Cooling unit for WB


0040-04-0008 Trolley




0070-05-0002 CEE plug 5-pin, 32 A


Welding torch



Remote control



Connecting cable



0050-04-0032 BKCAN Plug

Type T 500 PMain voltage (± 15 %) 3 x 400 V / 50–60 HzActual power output max 19,3 kVAWelding current 2–500 AWelding voltage 10–36 V


60 % 500 A (10 min / 40 °C)100 % 287 A (10 min / 40 °C)

Safety class / Cooling system IP 23S / FSwitching steps infi nitelyDimensions L x B x H 710 x 395 x 640 mmWeight 62 kgPulse rate 0,1–999 Hz

Standard equipment

Gasprefl ow/postfl ow; upslope; downslope; Synergicmode;Crater fi ller; Spot welding; Job memory 100 Jobs; Arc start method high frequency or liftarc; Synergy; Current control via torch

Cooling unit 5H/IF 250 mmMain voltage 2 x 400 V / 50 HzFeed rate max 2,5 l/minFeed pressure max 3,5 barCooling capacity bei 40 °C 1200 WDimensions L x B x H 756 x 380 x 184 mmWeight 31 kg

58 59

TIG DC

DT 300 PII

The premium onefor the industry• DC Pulse TIG welding machine, equipped with the newest

digital technology

• Compact and light weight

• First class arc start characteristic and stable arc

• Easy operational concept


Options

0041-04-0001 Toolbox, 250 mm

Welding torch



0020-04-0022 SR9/4m TIG torch gascooled, 110 A, 4 m


Remote control

0022-04-0001 KM-2868 Foot controller

0021-04-0002 K5048B00 remote control, analog

0021-04-0003 E-2452 Remote control English version, digital

0025-04-0003 K5422C00 digital CAN I/F cart for remote control

Connecting cable



Plug connection

0070-05-0002 CEE plug 5-pin, 32 A

82612-9001 (gascooled) TIG torch Adapter set

0071-04-0001 4730-001 Socket 2-pin

0100-04-0001 9/16" Screw cap, right


82612-9002 (watercooled) TIG torch Adapter set

0071-04-0001 4730-001 Socket 2-pin

0100-04-0001 9/16" Screw cap, right


0102-04-0001 1 clamp, 10.5 mm

Software



0004-04-0026 DT-300PII TIG Digital DC pulse inverter welding power source




0040-04-0001 Trolley

0050-04-0010 Earth cable 50 qmm2, 5 m, 600 A, with clamp and DIX plug



Type DT 300 PIIMain voltage (± 15 %) 3 x 400 V / 50–60 HzActual power output max 11,5 kVAWelding current 4–300 AWelding voltage 10–30 V


40 % 300 A (10 min / 40 °C) *100 % 190 A (10 min / 40 °C)

Safety class / Cooling system IP 21S / FSwitching steps infi nitelyDimensions L x B x H 640 x 250 x 395 mmWeight 30 kgPulse rate 0,1–500 Hz* 40 % / 250 A ED at electrode

Standard equipment

Gasprefl ow/postfl ow; upslope; downslope; Synergicmode;Crater fi ller; Spot welding; Memory for 50 jobs; Arc start method high frequency or liftarc;

Cooling unit 4H/IF 250 mmMain voltage 2 x 400 VFeed rate max 2,5 l/minFeed pressure max 3,5 barCooling capacity bei 40 °C 1300 WDimensions L x B x H 640 x 250 x 300 mmWeight 10 kg

TIG DC

DTX 2200

The economical onefor the industry• Built-in innovative PFC Power Factor Correction

• Digital control of all the welding parameters

• High reliability when used with generator sets

• Suitable to be used with mains cable lengths over 100 m

• Excellent welding characteristics in TIG and MMA withany type of electrodes

• “Energy Saving” function to operate the power source cooling fan and the torch water cooling only when necessary

• Integrated VRD function

• Possibility of memorizing personalized welding parameters (7 JOBS)

• Auto-diagnostic feature for trouble shooting


Type DTX 2200 DCMain voltage (± 20 %) 230 V Actual power output max 230 AWelding current 5–260 AWelding voltage 16–27 V


60 % 230 A (10 min / 40 °C)100 % 200 A (10 min / 40 °C)

Safety class / Cooling system IP 23 / FSwitching steps infi nitelyDimensions L x B x H 465 x 185 x 390 mmWeight 17,5 kgPulse rate

Standard equipment

Gasprefl ow/postfl ow; upslope; downslope; Synergicmode;Crater fi ller; Spot welding; Job memory ; Arc start method high fre-quency or liftarc

Art. No. Description Basis-Set

0004-04-0051 DTX 2200 TIG welding power source

0042-04-0010 HR 22 Cooling unit, 230V

0020-04-0025 ErgoTig 20 TIG torch watercooled, 250 A, 4 m


0050-04-0002 Earth cable 4 m, 25 mm², 400 A, with clamp and DIX plug

0110-04-0001 Pressure regulator Argon

DT 300 PII / DTX 2200 TIG

60 61

DTX 2600 / DTX 202

• Standard equipped with pulse mode

• Excellent TIG welding characteristics

• Excellent arc start characteristics by high frequency-of lift-start

• “Energy Saving” function to operate the power source coo-ling fan and the torch water cooling only when necessary

• Use of TIG Up/Down torches will enable the remote control of the welding parameters directly from the torch


• Sloping front panel easy to read and adjust and highly visible from any direction

• Reduced weight and size, easy-to-carry

• IP 23 safty class

• CEL

TIG DC

DTX 2600

The economical onefor the industry

Type DTX 2600Main voltage (± 20 %) 400 V Actual power output max 220 AWelding current 5–260 AWelding voltage 18–30 V


30 % 220 A (10 min / 40 °C)60 % 190 A (10 min / 40 °C)

100 % 160 A (10 min / 40 °C)Safety class / Cooling system IP 23 / FSwitching steps infi nitelyDimensions L x B x H 465 x 185 x 390 mmWeight 14 kgPulse rate

Standard equipment

Gasprefl ow/postfl ow; upslope; downslope; Synergicmode; Crater fi ller; Spot welding; Job memory; Arc start method high frequency or liftarc



0042-04-0011 HR 23 water cooling unit, 400 V

0040-04-0011 Trolley VT 100

0043-04-0001 Special coolant for water cooling unit (10 l)

0020-04-0025 TIG torch watercooled, 300 A, 4 m

DTX series

0022-04-0002 PSR 7 Foot pedal, 5 m cable

0071-04-0041 A6 TIG Torch kit

0022-04-0003 CD 6/8 Hand remote control, 8 m cable

TIG DC

DTX 202

The lightweight for workshop and construction site• Excellent arc start characteristics by high frequency- of lift-

start

• High performance on thin metal sheets

• Low energy consumption and high efficiency structure


• Sloping front control panel, easy to read and adjust and highly visible from any direction


• Use of TIG Up/Down torches will enable the remote control of the welding

• CEL

Type DTX 202Main voltage (± 20 %) 230 V Actual power output max 230 AWelding current 5–200 AWelding voltage 14–26,5 V


60 % 140 A (10 min / 40 °C)100 % 120 A (10 min / 40 °C)

Safety class / Cooling system IP 23 / FSwitching steps infi nitelyDimensions L x B x H 390 x 135 x 300 mmWeight 7,5 kgPulse rate

Standard equipment

Gasprefl ow/postfl ow; upslope; downslope; Synergicmode;Crater fi ller; Spot welding; Memory for 50 jobs; Arc start method high frequency or liftarc




0050-004-0001 Earth cable 4 m, 25 mm², 200 A, with clamp and DIX plug

0110-04-0001 Pressure regulator Ar/Co2

62 63

DTX 2500 (MMA) / DTX 1600 (MMA) / DTX 2000gen (MMA)

E-Hand

DTX 2500 (MMA)

The reliable supportat the construction site• Easy handling

• Stable arc for optimal welding results

• Low weight

• Extremely reliable


Welding accessories




0221-99-0001 Wire brush






0004-04-0011 DTX 2500 MMA welding power source gascooled



Type DTX 2500 (MMA)Main voltage (± 15 %) 3 x 400 V / 50–60 HzActual power output max 10,4 kVAWelding current 5–250 ANo-load voltage 85 VWelding voltage 20,2–30 V


35 % 250 A (10 min / 40 °C)100 % 170 A (10 min / 40 °C)

Safety class / Cooling system IP 23S / FSwitching steps infi nitelyDimensions L x B x H 480 x 225 x 480 mmWeight 24 kg

E-Hand

DTX 1600 (MMA) / DTX 2000gen (MMA)

The complete set –unpacking and welding• Inverter welding machine, DC

• Stick and TIG liftarc welding

• Portable with shoulder strap

• Arc Force, Hot Start, Anti-Stick-Function


Welding accessories




0221-99-0001 Wire brush




0226-99-0001 OTC Vision (automatic welding helmet, protection levels 4 / 9-13)


0004-04-0036DTX 1600 MMA welding power source incl. case, earth cable, welding cable

Scope of supply


0004-04-0037DTX 2000gen MMA welding power source incl. case, earth cable, welding cable, with hand welding shield and hammer



25 % 200 A (10 min / 40 °C)100 % 160 A (10 min / 40 °C)

Safety class / Cooling system IP 23S / FSwitching steps infi nitelyDimensions L x B x H 330 x 130 x 200 mmWeight 7,5 kg



25 % 160 A (10 min / 40 °C)100 % 105 A (10 min / 40 °C)

Safety class / Cooling system IP 23S / FSwitching steps infi nitelyDimensions L x B x H 330 x 130 x 200 mmWeight 4,2 kg

PRODUCT CATALOGUE 2017/ 2018 - cortimacchine.it · “Welbee” realizes a precise waveform control...

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Transcript of PRODUCT CATALOGUE 2017/ 2018 - cortimacchine.it · “Welbee” realizes a precise waveform control...