Proceedings of the

ASME Turbo Expo

2011

VOLUME 4

CYCLE INNOVATIONS

FANS AND BLOWERS

INDUSTRIAL AND COGENERATION

MANUFACTURING MATERIALS AND METALLURGY

MARINE

OIL AND GAS APPLICATIONS

presented at

The ASME 2011 Turbo ExpoJune 6-10, 2011

Vancouver, British Columbia, Canada

sponsored byThe International Gas Turbine Institute

ASME

Three Park Avenue New York, N.Y. 10016

CONTENTS

CYCLE INNOVATIONS

GT2011-45092 1

A Method to Evaluate the Impact of Power Demand on HPT Blade Creep Life

W. Mohamed, S. Eshati, P. Pilidis, S. Ogaji, P. Laskaridis, and A. Nasir

GT2011-45168* 11

Experimental and Analytical Study on the Operation Characteristics of the AHAT SystemHidefumi Araki, Tomomi Koganezawa, Chihiro Myouren, Shinichi Higuchi,

Toru Takahashi, and Takashi Eta

GT2011-45219 23

Performance Modelling of Unfired Steam Cycle Using a Single and Dual Pressure

Once Through Steam Generator

Emad Hamid, Mike Newby, and Pericles Pilidis

GT2011-45259 35

Intercooled-Recuperated Gas-Turbine-Cycle Engine Coupled With Pneumatic Motor With

Quasi-Isothermal Heat Addition

Branko Stankovic

GT2011-45289* 49

Improved Multiple Point Non-Linear Genetic Algorithm (GA) Based Performance AdaptationUsing Least Square Method

Y. G. Li, M. F. Abdul Ghafir, L. Wang, R. Singh, K. Huang, X. Feng, and W. Zhang

GT2011-45331 61

Effect of Variable Guide Vanes and Natural Gas Hybridization for AccommodatingFluctuations in Solar Input to a Gas Turbine

Kyle Kitzmiller and Fletcher Miller

GT2011-45336 75

Study on Fault Diagnostics of a Turboprop Engine Using Inverse Performance Model and

Artificial Intelligent Methods

Changduk Kong and Semyeong Lirn

GT2011-45337 85

Development of GUI Type On-Line Condition Monitoring Program for a Turboprop EngineUsing LabVIEW®

Changduk Kong, Keonwoo Kim, and Jihyun Kim

GT2011-45369 91

Preliminary Experimental Results of IGFC Operation Using Hardware Simulation

Alberto Traverso, David Tucker, and Comas L. Haynes

*This paper has been recommended for publication in the ASME Transaction Journals

GT2011-45480 105

A Thermodynamic Analysis of Chemical Looping Combustion

Andrew L. Heyes, Loukas Botsis, Niall R. McGlashan, and Peter R. N. Childs

GT2011-45527* 113

Real-Time Simulation of an Experimental Rig With Pressurized SOFC

Paolo Pezzini, Francesco Caratozzolo, and Alberto Traverso

GT2011-45608 123

Flue Gas Recirculation in a Gas Turbine: Impact on Performance and Operational Behavior

Frank Sander, Richard Carroni, Stefan Rofka, and Eribert Benz

GT2011-45609 133

Development and Testing of Sustainable Refrigeration Plants

Luciano A. Catalano, Fabio De Bellis, and Riccardo Amirante

GT2011-45678* 143

Post Combustion C02 Capture on Combined Cycle Utilizing Hot-Water for Absorbent

RegenerationKlas Jonshagen, Majed Sammak, and Magnus Genrup

GT2011-45730 153

A Study of Steam-Cooled Humidified Gas Turbine CyclesChing-Jen (C. J.) Tang

GT2011-45736 163

Repowering of a Rankine Cycle Power Plant by Means of Concentrating Solar Collectors

Sergio M. Camporeale, Bernardo Fortunato, and Alessandro Saponaro

GT2011-45834 171

Performance Simulation of a Hybrid Micro Gas Turbine Fuel Cell System Based on

Existing ComponentsD. P. Bakalis and A. G. Starnatis

GT2011-46108 181

The Performance Modelling of a Single and Dual Pressure Unfired Once ThroughSteam Generator

Emad Hamid, Mike Newby, and Pericles Pilidis

GT2011-46137 193

Conceptual Design and Performance Analysis of SOFC/MGT Hybrid Distributed

Energy System

Zheng Dang, Hua Zhao, and Guang Xi

GT2011-46157 201

Design and Performance Analysis of a Solid Oxide Fuel Cell/Gas Turbine (SOFC/GT) Hybrid

System Used in Combined Cooling Heating and Power SystemHsiao-Wei D. Chiang, Chih-Neng Hsu, Wu-Bin Huang, Chen-Yin Lin,

Chien-Hsiung Lee, Wei-Ping Huang, Wen-Tang Hong, and Hsueh-I Tan

*This paper has been recommended for publication in the ASME Transaction Journals

GT2011-46192 211

150 kw Class Two-Stage Radial Inflow Condensing Steam Turbine SystemKazutaka Hayashi, Hiroyuki Shiraiwa, Hiroyuki Yamada, Susumu Nakano, and

Kuniyoshi Tsubouchi

GT2011-46210 221

On Line Compressor Cascade Washing for Gas Turbine Performance Investigation

Uyioghosa Igie, Pericles Pilidis, Dimitrios Fouflias, Ken Ramsden, and Paul Lambart

GT2011-46274* 233

Application of MCFC in Coal Gasification Plants for High Efficiency C02 CaptureVincenzo Spallina, Matteo C. Romano, Stefano Campanari, and Giovanni Lozza

GT2011-46282 243

System Analysis of IGFC with Exergy Recuperation Utilizing Low-Grade Coal

Risa Nomura, Norihiko Iki, Osamu Kurata, Masako Kawabata, Atsushi Tsutsumi,

Eiichi Koda, and Hirohide Furutani

GT2011-46299 253

Conceptual Design of a Mid-Sized Semi-Closed Oxy-Fuel Combustion Combined Cycle

Majed Sammak, Klas Jonshagen, Marcus Them, Magnus Genrup, Egill Thorbergsson,Tomas Gronstedt, and Adrian Dahlquist

GT2011-46375 263

Impact of Steam Injection and Turbine Exhaust Gas Bypass in the Recuperative CycleGas Turbine CHP System

S. Y. Kang and T. S. Kim

GT2011-46565..... 273

Influence of Variable Geometry Transients on the Gas Turbine Performance

Joao Roberto Barbosa, Franco Jefferds dos Santos Silva, Jesuino Takachi Tomita, and

Cleverson Bringhenti

GT2011-46602 283

A Pb/Zn Based Chemical Looping System for Hydrogen and Power Production With

Carbon CaptureNiall R. McGlashan, Peter R. N. Childs, and Andrew L. Heyes

GT2011-46845 293

Implication of Different Fuel Injector Configurations for Hydrogen Fuelled

Micromix Combustors

Bhupendra Khandelwal, Yingchun Li, Priyadarshini Murthy, Vishal Sethi, and Riti Singh

FANS AND BLOWERS

GT2011-45094 299

The Effects of Radially Distorted Incident Flow on the Performance of Axial-Flow Fans With

Forward-Skewed Blades

B. Yang and Ch. G. Gu

*This paper has been recommended for publication in the ASME Transaction Journals

GT2011-45187 311

The Impact of an Anti-Stall Stabilisation Ring on Industrial Fan Performance:

Implications for Fan Selection

Anthony G. Sheard and Alessandro Corsini

GT2011-45214 325

Effects of Rotating Stall on an Axial Fan DesignK. R. Wilt, D. Story, Henry A. Scarton, A. I. C. Hunter, S. A. Salamah, and J. Ramtahal

GT2011-45243 335

An Aerodynamic Design Methodology for Low Pressure Axial Fans With IntegratedAirfoil Polar Prediction

Thomas H. Carolus and Ralf Starzmann

GT2011-45244* 343

Experimental and Numerical Investigation of the Unsteady Flow Field and Tone Generation

in an Isolated Centrifugal Fan ImpellerDaniel Wolfram and Thomas Carolus

GT2011-45256 355

Prediction of the Blade Trailing-Edge Noise of an Axial Flow Fan

Alain Guedel, Mirela Robitu, Nicolas Descharmes, Didier Amor, and Jerome Guillard

GT2011-45351 367

Improvement in Efficiency and Stall Margin of Centrifugal Blower Impeller by

Multi-Objective OptimizationKiyotaka Hiradate, Takahiro Nishioka, Toshio Kanno, Kazuyuki Sugimura,

Yasushi Shinkawa, and Satoshi Joukou

GT2011-45365 377

Design and Test of a Small High Performance Diagonal Fan

M. B. Schmitz, G. Eimer, and H. Schmid

GT2011-45422 387

The Effect of Inlet Flow Distortion on the Performance of Centrifugal Fans for UtilityApplications

Jim Greenzweig, Ray Henry, and Ted Holm

GT2011-45475 405

Unsteady Flow Analysis of Interaction Between Jet-Wake Flow and Blades of Low SolidityCascade Diffuser in a Centrifugal Blower

Daisaku Sakaguchi, Tengen Murakami, Hironobu Ueki, Masahiro Ishida, and

Hiroshi Hayami

GT2011-45539 415

Evaluation of the Performance of a Sirocco Fan Driven by Diesel Engine in

Mist Sprayer ApplicationsRoberto Bettocchi, Mirko Morini, and Michele Pinelli

*This paper has been recommended for publication in the ASME Transaction Journals

GT2011-45709 425

The Simulation of an Axial Flow Fan Performance Curve at Low Flow Rates

S. J. van der Spuy, F. N. le Roux, T. W. von Backstrom, and D. G. Kroger

GT2011-45719 435

Predicting Blade Leading Edge Erosion in an Axial Induced Draft Fan

Alessandro Corsini, Andrea Marchegiani, Franco Rispoli, Paolo Venturini, and

Anthony G. Sheard

GT2011-45725 445

Stall Inception, Evolution and Control in a Low Speed Axial Fan With

Variable Pitch in Motion

Stefano Bianchi, Alessandro Corsini, Luca Mazzucco, Lucilla Monteleone, and

Anthony G. Sheard

GT2011-45860 457

Application of an Inverse Cascade Analytical and Numerical Design Method Used in the

Design of Axial Fans

Mihai Miclea-Bleiziffer, Philipp Epple, Henrik Smith, Matthias Semel, and

Antonio Delgado

GT2011-46062 471

Reversing of Axial Flow Fans for Ventilation

Vaclav Cyrus, Jan Cyrus, and Jiri Pelnar

GT2011-46087 483

Fluid Dynamic Design and Optimization of Two Stage Centrifugal Fan for Industrial Burners

C. Ferrari, M. Pinelli, P. R. Spina, P. Bolognin, and L Borghi

GT2011-46088 491

Experimental Characterization of the Influence of Auxiliary Devices on the Noise

Generated by Industrial Centrifugal Fan and Correlation to the Geometrical and

Fluid Dynamic Parameters

M. Cadorin, M. Pinelli, E. Podeschi, F. Pompoli, and A. Zanardi

GT2011-46167 499

A Study on the Influence of Hole's Diameter With Holed Casing Treatment

Wei Xu, Tong Wang, Chuangang Gu, and Liang Ding

GT2011-46268 509

Extended Mean Line Theory for Axial Fans: Analytic Calculation of the Flow Characteristics

for Off-Design Points

Matthias Semel, Philipp Epple, Mihai Miclea-Bleiziffer, Antonio Delgado, and

Henrik Smith

GT2011-46352 523

Accurate Calculation of the Slip Factor of Axial Cascades and Impellers for

Arbitrary Blade ShapesHenrik Smith, Matthias Semel, Philipp Epple, Mihai Miclea-Bleiziffer, and

Antonio Delgado

INUDSTRIAL AND COGENERATION

GT2011-45019 539

Gas Turbine Failure due to Water Wash and Extraction Line Blockage

Abdulmajeed A. AH

GT2011-45148 547

Design Principles and Sizing Approach of Unfired Once-Through Steam Generators

E. Hamid, M. Newby, and P. Pilidis

GT2011-45225 559

Strategy for Selecting Optimised Technologies for Gas Turbine Air Inlet Filtration Systems

Stephen D. Hiner

GT2011-45375 569

Assessment of Gas Turbine and Combined Cycle Power Plant Performance DegradationNina Hepperle, Dirk Therkorn, Ernst Schneider, and Stephan Staudacher

GT2011-45398 579

Upgrade of the Intake Air Cooling System for a Heavy Duty Industrial Gas Turbine

Steve Ingistov and Mustapha Chaker

GT2011-45778 591

Development of the 5MW Power Generation Gas Turbine EngineSooyong Kim, Sungryong Lee, Jewook Ryu, and Volodymyr Spitsyn

GT2011-45997 599

Combined Cycle Inlet Air Cooling by Cold Thermal Storage: Aeroderivative vs. Heavy Duty

GT ComparisonG. Barigozzi, N. Palestra, A. Perdichizzi, and G. Salvitti

GT2011-46124* 609

The Numerical Simulation of Inlet Fogging Effects on the Stable Range of a Transonic

Compressor Stage

Mingcong Luo, Qun Zheng, Lanxin Sun, Qingfeng Deng, Song Li, Chunlei Liu, and

Rakesh K. Bhargava

GT2011-46236 631

Gas Turbine Bottoming Cycles for Cogenerative Applications: Comparison of Different

Heat Recovery Cycle Solutions

Rakesh K. Bhargava, Michele Bianchi, and Andrea De Pascale

GT2011-46260* 643

Optimal Operation of a Gas Turbine Cogeneration Plant in Consideration of EquipmentMinimum Up and Down Times

Ryohei Yokoyama

*This paper has been recommended for publication in the ASME Transaction Journals

GT2011-46463* 653

Selection of Climatic Design Points for Gas Turbine Power AugmentationMustapha Chaker and Cyrus B. Meher-Homji

GT2011-46584 665

Performance Modeling of a Power Generation Gas Turbine With Wet CompressionGerman Montalvo-Catano and Walter F. O'Brien

GT2011-46708 675

Gas Turbine Inlet Filtration System Life Cycle Cost AnalysisMelissa Wilcox and Klaus Brun

GT2011-46809* 683

Investigation of Cooling Effectiveness of Gas Turbine Inlet Fogging Location

Relative to the Silencer

Jobaidur R. Khan, Ting Wang, and Mustapha Chaker

MANUFACTURING MATERIALS AND METALLURGYGT2011-45028* 695

Comparative Performance of a Thermal Barrier Coating System Utilizing Platinum

Aluminide Bond Coat on Alloys CMSX-4® and MAR M® 002DS

H. M. Tawancy and Luai M. Al-Hadhrami

GT2011-45054 709

Thermal Properties and Phase Analysis of Titania Doped Yttria-Zirconia Ceramics for Use as

High Temperature Thermal Barrier Coatings (TBCS)L. J. Romualdez, M. Kibsey, X. Huang, and R. Kearsey

GT2011-45643* 719

Mechanical Properties of Titania-Doped Yttria Stabilized Zirconia (TiYSZ) for Use as

Thermal Barrier Coating (TBC)M. Kibsey, J. Romualdez, X. Huang, R. Kearsey, and Q. Yang

GT2011-45743 729

Mechanical Property Variability of Cast Ni-base Superalloy IGT Components

Cynthia Klein, Hans-Juergen Kiesow, and Phillip Gravett

GT2011-45747* 737

Oxidation Behaviour of Conventional and Nanocrystalline CoNiCrAlY Bond Coats

Manufactured by Cold SprayP. Richer, M. Yandouzi, M. Brochu, A. Zuhiga, A. Corbeil, and B. Jodoin

GT2011-45761 747

Simulation of Combustor Damage Mechanisms and Material System Performance via a

Sub-Element Configured Specimen Test

Nagaraja Rudrapatna and Benjamin H. Peterson

*This paper has been recommended for publication in the ASME Transaction Journals

QT2011-46710 755

Characterization of Pre- and Post-Service Grain Boundary Phases in a Cast Austenitic Steel

Raymond R. Unocic, Kinga A. Unocic, Bruce A. Pint, and Mark D. Lipschutz

GT2011-46766 761

Repair Process Technology Development and Experience of Frame 7FA+E,

Stage 1 Turbine Buckets

Warren Miglietti, Juan Escudero, Julio Lanza, Ian Summerside, and Zaki Zainuddin

GT2011-46817* 773

Low Cycle Fatigue Characteristics of a Low-Thermal Expansion, High Strength Alloy(HAYNES® 242® Alloy)

L. M. Pike and S. K. Srivastava

GT2011-46843 783

Aluminizing Turbine Parts: Processes and CoatingsMartin Thoma, Andrea Scrivani, Carlo Giolli, and Andrea Giorgetti

GT2011-46847 791

Shot Peening Effect on Low Cycle Fatigue Properties of Ti-6AI-4V and Inconel 718

Hiroshi Nakamura, Masahiro Takanashi, Yu Itabashi, Hiroshi Kuroki, and Yusuke Ueda

MARINE

GT2011-45031 799

Removals for Cause: A 35-Year Assessment of LM2500 Engine Removals by theUnited States Navy

Matthew J. Driscoll, Eric M. McFetridge, Jeffrey S. Patterson, and Craig A. See

GT2011-45093 809

Development of a PLC Based Controller for Marine Gas Turbine Generator

Amrut Godbole, Ankush Gulati, and Alok Bhagwat

GT2011-45218 815

Ship Propulsion Self-Excited Torsional Vibration

Glenn McAndrews, Robert Murray, and Paul Gemin

GT2011-45484 823

The Development and Application of the Rolls-Royce MT30 Marine Gas Turbine

David Pearson and Simon Newman

GT2011-45581 831

New Locking Arrangement for Radial Entry Turbine Blades

Samuel L. Golinkin, Michael J. Lipski, John S. Loudon, Gennaro J. DiOrio, and

Timothy Ewer

*This paper has been recommended for publication in the ASME Transaction Journals

GT2011-45851 843

Failure Investigation of a 6th Stage Compressor Blade on a ETF40B Gas Turbine EngineGerrick Slogar, Gary Prus, and Benjamin Canilang

GT2011-45902 853

Integrating a Hybrid Electric Drive Propulsion System With the Existing DDG 51

Class Machinery Control SystemRichard Hatpin and Frank Sapienza

GT2011-45911 861

Full Authority Digital Control (FADC) Local Operating Panels (LOCOPs):

The Foundation for Improvement

Christopher Corso, Andrew Bigley, Brian Connery, and Jeremy Nichols

GT2011-45959 867

Modeling and Control System Design of a Marine Condensing SystemZhixin Sun, Jiangfeng Wang, Yiping Dai, and Danmei Xie

GT2011-45981 875

Development of Centrifugal Type Fuel Gas Compressor Package for FPSO

Sangmyeong Lee, Yeongsoo Hwang, and Beaseog In

GT2011-46101 881

Marine Gas Turbine Performance Model for More Electric ShipsGeorge M. Koutsothanasis, Anestis I, Kalfas, and Georgios Doulgeris

GT2011-46849 893

Evolution of the DDG 51 Machinery Control System to Support SSGTG Local

Controller Upgrades

Parag Shah and Scott Kade

OIL AND GAS APPLICATIONS

GT2011-45002* 905

Single vs. Dual Recycle System Requirements in the Design of High Pressure Ratio,Low Inertia Centrifugal Compressor Stations

K. K. Botros

GT2011-45003* 921

Selection Criteria of Spring Stiffness of Nozzle Type Check Valves for CompressorStation Applications

K. K. Botros

GT2011-45012* 935

Fouling Mechanisms in Axial CompressorsRainer Kurz and Klaus Brun

*This paper has been recommended for publication in the ASME Transaction Journals

GT2011-45057* 947

Particle Transport Analysis of Sand Ingestion in Gas Turbine EnginesKlaus Brun, Marybeth Nored, and Rainer Kurz

GT2011-45082 959

On Remaining Life Analysis of Turbine Disks Subjected to High Thermal Stresses

Vishwas Iyengar, Stephen James, and Harold Simmons

GT2011-45135 969

First Generation Graz Cycle Power Plant for Near-Term DeploymentW. Sanz, Carl-W. Hustad, and H. Jericha

GT2011-45708* 981

Development of a Statistical Methodology for Gas Turbine PrognosticsN. Puggina and M. Venturini

GT2011-45710* 993

Application of Forecasting Methodologies to Predict Gas Turbine Behavior Over Time

A. Cavarzere and M. Venturini

GT2011-45912 1003

Qualification Testing of a Liquid C02 Turbopump for Carbon Capture and

Sequestration ApplicationsJ. Jeffrey Moore, Hector Delgado, and Timothy Allison

GT2011-46089* 1011

Compressor Fouling Modeling: Relationship Between Computational Roughness and

Gas Turbine Operation Time

Francesco Melino, Mirko Morini, Antonio Peretto, Michele Pinelli, and

Pier Ruggero Spina

GT2011-46409 1021

Innovative Starting Procedure of Siemens SGT-600 in Cold Climate Conditions

Mats Blomstedt, Hakan Lindgren, Hans-Lennart Olausson, and Johan Moverare

GT2011-46443 1027

Supersonic Ejectors for Hydrocarbon Emissions CaptureYuri Biba, H. Allan Kidd, Stephen Peifer, Christopher Scott, Brian Sloof, and

Anthony Tse

GT2011-46481 1035

Centrifugal Compressor Design Challenges for CO2 and Other Acid Gas Injection Services

Manoj K, Gupta

GT2011-46512 1041

Combustion Hardware Extendor Kit III Enhancement Kit for MS5002C and D Heavy DutyGas Turbine for Oil and Gas Applications

Gianni Ceccherini, Eugenio Del Puglia, Michele Provenzale, Francesco Mastromatteo,

Filippo Cappuccini, and David Bianucci

*This paper has been recommended for publication in the ASME Transaction Journals

GT2011-46582 1049

Energy Usage in Natural Gas Pipeline ApplicationsAugusto Garcia-Hernandez and Klaus Brun

GT2011-46601 1059

Determination of Residual Stresses on a Centrifugal Compressor ImpellerHector Delgado, Jeff Moore, and Augusto Garcia Hernandez

GT2011-46841 1065

Optimization of Power Train Involving Gas Turbine Driven Compressors and Aerial Coolers

K. K. Botros, A. Hawryluk, H. Golshan, and B. Sloof

GT2011-46917 1079

An Innovative Two-Phase Flow Pump and Separator Solution

Frangois Gruselle, Johan Steimes, and Patrick Hendrick

Author Index 1089