Problem solvers from Mate Precision Tooling

Roller ball Sheet marker Ultra Light Power max Nipple AdapterFully Guided

Ultraform Rollerball® Kit

Mate Rollerball™ Assembly

Available for TTT, Nova, W - 114, Salvagnini

Rollerball Examples

Flange or Offsets

( Max mtrl. Thickness 2.7mm , 11 mm min. outside corner radius.)

Any Design Rib (3.7mm high incl. one mtrl. thickness)

Rollerball Example

Detail outside corner Rollerball® Beading

Mate’s Rollerball®

Rollerball® Beading in 1mm mild steel

Detail inside corner Roller Ball Beading

Special Tools

Special Tools

Ultraform Sheetmarker™ Kit

Diamond marker

Roller ball die

Sheetmarker™

Three Springs, Two points (120&150) allow control of depth and width of the line scribed

Sheetmarker™ Work Examples

P127389Z

P127389ZXYZ Company

XYZ Company

Available For:

Thick Turret

114

Nova

Salvagnini

Can be run at up to 90 m / min

Score Plastic Protection for removal before laser cutting or fabrication ( bending lines etc.)

Cuts trough the protective plastic film without leaving any marks on the metal surface .

Heel Tool for sheet trimming

Heel tool corner notching

Non Slugfree Heel

Corner notching in 3mm Hot Rolled Steel

ULTRA / TTStandard Stripping Force

C - Station = 28,7 KN D & E Station = 46,9 KN

Sheet marking problems in sensitive material ?Looking for less noise and less vibrations?

(Based on 6,4mm material thickness)

Spring Canisters A & B Ultra Light™

A Station:

70%

B Station:

60%

Ultra Light™ Spring - Casette Solves Sheet marking Problems in Sensitive Material !

Remove Belleville springsfrom the assembly (C -, D – and E -)

Replace with Ultra LightCoil spring cassette and adjust Stripping force stepless

•Gold Springs reduce stripping- force by 25%

•Red Springs reduce stripping- force by 50%

•Blue Springs reduce stripping- force by 75 %

Ultra Light™ Cassette--3 Sets Of Springs

Extrusion Tool Pre-pierce and Form

Having Problems when forming in thick material or Stainless steel?

? !

Always specify if used in an up - forming – or standard station!!

Please , always specify if used in an up - forming or normal station!

Gripper Line in combination with the Power - max solves the problem

Mate Gap Max Ultra Form Assemblies B- E

Lifts forming tools 6 mm for easy and smooth programming of high forms

Brush dies used adjacent to forming tools in order to avoid sheet marking

Mate Brush dies available B - E Station

D – B Adapter for high speed operation

When punching small diameter or narrow holes, maintain the following ratio ofpunch size (minimum) to material thickness:

Material

Aluminum

Mild Steel

Stainless Steel

Punch to Material Ratio

0.75 to 1 (0.5 to 1 Fully Guided)

1 to 1 (0.75 to 1 Fully Guided)

2 to 1 (1 to 1 Fully Guided)

Use Fully Guided Tooling for Small Diameter or Narrow Holes!

Saves 85.0 mm Of Sheet

B Fully Guided

•Precision Ground Guide ID

•Precision Ground Stripper OD

Fully Guided Construction

•0.04mm Total Clearance Between Stripper And Punch (0.02mm/side)

Spacer ring which makes it Possible to pierce with a shaped die in a FP up forming station.

1 F0LB00SM FINN-POWER THICK TURRET 10 SERIES HOLDER SHIM PLATE FINISHED COMPONENT 1 SEE BELOW: F0LC01SM C STATION SHAPE DIE SHIM PLATE 1 SEE BELOW: F0LD01SM D STATION SHAPE DIE SHIM PLATE

Key slot

Key

Article No;s B-,C- and D-station

Special slug free design for material thickness 0,4mm – 1,5mm

Mate Slug Free® Die

Tool Maintenance Convenience ItemsC- E Thick Turret Guide Stand

Torque wrench Lower Unit Forming Tool Fixture

T - handle

Thank You !

Mate Precision Tooling P. L . 2004