Printable Batteries
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5/3/12 Department of
Printable Batteries
Under the Guidance ofMr. RAJAN BABUProfessor & HOD
EEE Department
Presented By:
MUKUNDMOHAN
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Printed Electronics
Introduction to Printable Battery
Principle of Printable Battery
Manufacturing Methods
Features of Printable Battery
Applications of Printable Battery
content
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Printed elect
ronics
Printed electronics is a set of printing methods usedto create
electrical devices on various substrates. Forexample:- films, ceramics, glass and silicon.
Electrically functional electronic or optical inks aredeposited on the substrate, creating active or passivedevices, such as thin film transistors or resistors.
Printed electronics is characterized by simpler andmore cost-effective fabrication of high and lowvolume products.
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verv ew r n eelectronics
Printed electronics can be divided intotwo subtopics :
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Inks Material for printing
Both organic and inorganic materials are used for printed
electronics.
Conducting polymers
Metal flakes
Metal Nano-particles (e.g. Silver, Gold)
Metal-organic/metal-salt.
Carbon Nano tube inks.
Inorganic oxides.
Polymers.
Self-assembled monolayers.
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Introduction to printable batter
Printable battery are fabricated Batteries employing
technology at the Nanoscale.
These batteries with a Nano-structured lattice at thecathode and anode will allow the battery to recharge at a
surprising eighty times faster rate than previous batteries.
It is the latest technology battery developed in 2010, tooflexible, 100-micrometer-thick energy-storage sheets that could
be molded onto electronics and medical devices or laminatedbeneath flexible solar panels.
It is not a true battery, instead it is ultra capacitor device thatstores charge on its electrode surfaces.
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BatteryA battery consists of threedifferent layers :1. Anode2. Cathode3. Electrolyte
In a battery, the cathode refers to the positiveterminal and the anode refers to the negativeterminal.
It has conventional zinc manganese-dioxide components as anode andcathode.Sandwiched in between, the cell's chemical power source remains a
closely guardedsecret. Paper power claims the material is non-toxic and non-corrosive,
making the battery safe to use without casing.
The solid-state inorganic nature of the battery is the key to itshigh performance.
Zinc and manganese react with one another and produce
electricity
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-Methods
Printed Electronics is an additive processing method,
whereby a functional material is deposited in acontrolled manner to print the desired pattern.
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Some Manufacturing Methods
q. Gravure Printing : Allows printing of films with a wide
range of
thicknesses from 50nm to 5 m.
Good scalability of line width.
Achievable high layer quality, high
q FlexographicPrinting :
Relatively cheap start-up due touse of rubber plates.
Incompatibility problem.
Conventional plate materials(polymers) are not very
compatible with new solvent
systems used in printedelectronics
Contin ed
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Possible to use a wide range of substrates.
Low viscosity and low concentration ink formulations.
Much cheaper than photolithograph process or
q Ink-Jet Printing :
Gate Electrode is Printed usingNano-crystals.
Low- Temperature anneal forms gatestripes to edge of array.(Out of Page)
Polymer dielectric is deposited viainkjet.
Source/Drain contacts are printedusing gold Nano-crystals..
Low-temperature anneal forms S/Dstripes and connections.(in plane of
page)
Various active layers are depositedvia inkjet.
Continued
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q Offset Printing :
Excellent control, fast high-
volume production.
High-resolution.
High start-up cost and start-up
waste volumes
Continued
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ea ures o r n a eBattery
v It weighs less than one gram on the scales.
v It contains no mercury and is in this respect
environmentally friendly.
v
Its voltage is 1.5 V, which lies within the normal range. Byplacing several batteries in a row, voltages of 3 V, 4.5 V and
6 V can also be achieved.
v Its composed of different layers: a zinc anode and a
manganese cathode, among others. Zinc and manganese
react with one another and produce electricity.
v Increasing the shelf life of a battery by using nano-material
and there is no draw on the battery
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v Millimeter-thick multilayered sheets of energy-storing
material that hold 10 to 15 watt-hours of energy per square
meter.
Continued
Ultra capacitors-devices that store charge on theirelectrode surfaces
(batteries store and release charge through chemicalreactions).
t
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pp cat on The battery will be used to power electronic components built into
smart labels and credit cards, allowing these tiny devices to store,
display and transmit data.
Technically it works like any other battery, but the battery canbe cut into anysize and shape according to the need of our product.
The battery will be used to power flashing lights and jingles on
novelty cardsand other promotional products. Examples:- greeting cards and
mouse pads.
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The battery could also be used
within health care to power tiny
medical diagnostic equipment
and even drug delivery patches.
A German healthcare company is
Continued
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Electronic clothing with printable battery on it will monitor the
Bodys
parameter and helps keeping track of any diseases.
Xerox printable battery helpful in electronic clothing.
RFIDs, Semiconductors and Sensors by reducing their physical size
and
enhancing their properties.
Continued
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Worldwide Markets for Printable Batteriesby Application
0
50
100
150
200
350
300
Othe
rs
250
2009 2010 2011 2012 2013 2014 2015 2016
SemiconductorappMedicaldevicesSensorsPower SmartCards
ESLsRFID andsmartPackaging
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Total worldwide market for Printable Batteries
0
2
4
6
8
10
12
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CONCLUSION
Batteries are everywhere in todays
society and theres no doubt that a
smaller, flexible, and more efficient
battery will lead to some amazing
new forms of technology.
This study discovered that some of
http://www.batterycouncil.org/LeadAcidBatteries/HowaBatteryWorks/tabid/108/Default -
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reference
Http://acswebcontent.Acs.Org/landmarks/drycell/batteries.H
Http://www.Batterycouncil.Org/leadacidbatteries/howabatte.
Http://www.Zbattery.Com/how-to-make-a-lemon-battery Http://www.Explainthatstuff.Com/batteries.Html
Http://www.Mpoweruk.Com/history.Htm#daniell
Http://www.Marketresearchworld.Net
Http://www.Powerpaper.Com/?Category Http://www.Sciencedaily.Com/releases/2009/07/090702080358.
Http://www.Azom.Com/details.Asp
http://www.batterycouncil.org/LeadAcidBatteries/HowaBatteryWorks/tabid/108/Defaulthttp://acswebcontent.acs.org/landmarks/drycell/batteries.Htmlhttp://www.batterycouncil.org/LeadAcidBatteries/HowaBatteryWorks/tabid/108/Defaulthttp://www.batterycouncil.org/leadacidbatteries/howabatteryworks/tabid/108/defaulthttp://www.batterycouncil.org/LeadAcidBatteries/HowaBatteryWorks/tabid/108/Defaulthttp://www.zbattery.com/how-to-make-a-lemon-batteryhttp://www.explainthatstuff.com/batteries.htmlhttp://www.mpoweruk.com/history.htmhttp://www.marketresearchworld.net/http://www.powerpaper.com/?categoryhttp://www.sciencedaily.com/releases/2009/07/090702080358.htmhttp://www.sciencedaily.com/releases/2009/07/090702080358.htmhttp://www.azom.com/details.Asphttp://www.azom.com/details.Asphttp://www.azom.com/details.Asphttp://www.azom.com/details.Asphttp://www.sciencedaily.com/releases/2009/07/090702080358.htmhttp://www.sciencedaily.com/releases/2009/07/090702080358.htmhttp://www.powerpaper.com/?categoryhttp://www.powerpaper.com/?categoryhttp://www.marketresearchworld.net/http://www.marketresearchworld.net/http://www.mpoweruk.com/history.htmhttp://www.mpoweruk.com/history.htmhttp://www.explainthatstuff.com/batteries.htmlhttp://www.explainthatstuff.com/batteries.htmlhttp://www.zbattery.com/how-to-make-a-lemon-batteryhttp://www.zbattery.com/how-to-make-a-lemon-batteryhttp://www.batterycouncil.org/LeadAcidBatteries/HowaBatteryWorks/tabid/108/Defaulthttp://www.batterycouncil.org/leadacidbatteries/howabatteryworks/tabid/108/defaulthttp://acswebcontent.acs.org/landmarks/drycell/batteries.Html -
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5/3/12 Department of
Thank you!
http://www.azom.com/details.Asphttp://www.azom.com/details.Asphttp://www.azom.com/details.Asp