Presentation Ukay Metal Ind.Pvt.Ltd.-Ashok 7-2015

Ukay Metal Ind.Pvt.Ltd. Excel with Passion

Plastic Molded

parts & Assy.

NVH parts PU Foam Seats&

Head Rest

GR

OU

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ST

RU

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E

UKAY METAL INDUSTRIES PVT.LTD.

MA

NA

GE

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NT

ST

RU

CT

UR

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Mr. Rajendra Katore

MD

PR

OD

UC

T

CA

PA

BL

ITY

C

ap

ab

ilit

y Turnover

Ukay Metal Ind.Pvt.Ltd

OEM Supplier Rs. 1260 Million

Technical center provides support for Design validation,, Testing, Tooling and Prototype

Precision

CNC

Machined

Parts

Integral Skin

PU foam molded parts

Excel with passion

TS16949,

ISO 14001,

OHSAS 18001

CRISIL A+ Rating

LMR-RIM

Parts

Head Liner

Ukay Metal Ind.Pvt.Ltd.

Vision: To be a global customer oriented mega organization,

driven by proactive people, unconventional innovation,

modern technology and simplified system.

Mission Total Customer Satisfaction through Continual

Improvement in its Products, Processes and Systems

through Optimization in Cost.

Excel with passion

CORE VALUES

PASSION

EXCELLENCE

SELF - DISCIPLINE

SPEED

HUMILTY

ACCOUNTABLITY

CORE

VALUES


6 Plants at MIDC, Ambad, Nashik

1 Plant at Gondhe, Nashik for Soft Luggage

1 Plant at Haridwar

1 plant at Ranjangaon,Pune

1 Ware House at Chakan

Corp.& registered office at MIDC , Ambad,

Nashik

Excel with passion


8

7

6

5

4 3

2 1

2015 : Kaizen Winner State Level –CII

2014 : MSES B within a Six Month – M&M

2014 : Platinum Award - Godrej

2014 : Kaizen Appreciation Award – State Level CII

2013 : First prize in NPD - Godrej

2013 : Kaizen Winner State Level –CII

2013 : ISO14001/OHSAS18001 Certification – bsi.

2012 : Kaizen 2nd Runner-up - M&M

2012 : ISO/TS 16949 : 2009 Certification – bsi.

2012 : Fast Product Development Award - LEAR

2010 : Excellence Award - LEAR

2009 : ISO14001/OHSAS18001 Certification – bsi.

2009 : Best Product Unit Award - M&M

2009 : Best VAVE Award - M&M

2008 : Best VAVE Award - M&M

2004 : ISO/TS 16949 : 2002 Certification – bsi.

2000 : ISO9001 :2000

1999 : NIMA Award

1999 : Bhartiya Udyog Ratna Award

1997 : Established

1997 2000 2004 2008 2012 2015 2016 2017

TQM

Milestones

Excel with passion

Sales Performance

# projected

Excel with passion

Rs. Million


ISO/TS 16949:2009 , ISO 14001 & OHSAS 18001 Certificates

Excel with passion

Ukay Metal Ind. Pvt.Ltd.-Business Partners

Excel with passion

Ukay -Manufacturing Facilities

Injection Moulding

1850 T -1machine

1450 T -1machine

660 T -1machine

450 T - 1 machine

200 T - 2 machine

150 T - 2 machine

125 T - 3 machine

80 T – 4 machine

50 T – 2 machine

Excel with passion

Injection Moulding Shop

Excel with passion

Ukay Metal Ind.Pvt.Ltd. Injection Molded Products Assy.

Excel with passion

Ukay Metal Ind.Pvt.Ltd. Injection Molded Products

Excel with passion


Reaction Injection Moulding- shop

Excel with passion

Ukay -Manufacturing Facilities

Reaction Injection Moulding Low pressure process with low

viscosity liquids

Tooling Options Cavity pressure of 15 to 30 psi

Class A or Aesthetic parts( Nickel

shell or machined Aluminum)

Industrial parts( Cast Aluminum )

Prototype(Composite molds)

Molded-In Inserts are an

option with liquid moulding

Ribs & bosses can be

moulded in for stiffness and

attachments

Excel with passion

Ukay Metal Ind.Pvt.Ltd Liquid Molding Resin

Reaction Injection Moulding

-DCPD Creates Design freedom option

Excel with passion


Excel with passion

Liquid Molding Resin

Reaction Injection Moulding

-DCPD Creates Design freedom option

Head Liner

Excel with passion

Maxm. Size 2 m*3.0 m

Foam Slicing Line

Meyer Compression Forming

Lamination Line

Ukay Metal Ind.Pvt.Ltd Head Liner

Excel with passion

Head Liner

Compression Forming

Excel with passion

Robotic Water Jet forTrimming

Excel with passion

FLOOR CARPET, BONNET INSULATION ,PARCEL TRAY & UNDER TUNNEL ETC;


Excel with passion

Ukay Metal Ind.Pvt.Ltd. NVH Parts

Excel with passion

Thermo Forming

Excel with passion

3 machines, can process part of 1200,1500 and 2200 mm

Ukay Metal Ind.Pvt.Ltd Vacuum Forming Products

Excel with passion

PU Foam Seats Cushions

3 nos. High Pressure Foaming

Machines 39 mould carrier continuous running

oval conveyor line.

Automated clamps and mould

closing and opening system.

Mould heating station on mould

carriers

8 nos. Integral Skin Foaming

Machines

Semi Rigid PU Foaming Line

Vaccum Crushing equipment

Roller crushing equipments

Material Bulk Storage Racks

Excel with passion

Ukay Metal Ind.Pvt.Ltd. PU Foam Seats Cushions,

Excel with passion


Head Rest

Excel with passion

Integral Skin PU Foam Moulding

Excel with passion

Ukay Metal Ind.Pvt.Ltd. Integral Skin PU Foam Products

Excel with passion

NVH Foam

Excel with passion

NVH Parts

High Pressure PU Moulding machine from Italy

Acoustic/ Viscos- elastic type foam with 130 kg/M^3 Density

Used for Engine cover, Noise insulation;


Excel with passion

Paint Booths

Wet Paint Booths-2 nos Dry Paint Booth-2 nos.

Excel with passion

Ukay Metal Ind.Pvt.Ltd. Composites Products

Excel with passion

Seat CoverTrims

Digitizer Equipment

CNC cloth spreading Machine

CNC cloth cutting Machine

High Speed Industrial Sewing

Machine

High Frequency PVC welding

Jigs For Stitching & Inspection

CNC spreading Industrial Sewing

Machine-150 nos. CNC Cloth Cutting

Excel with passion

Tool Room & Machining Shop

DMG Mori SeikiTurn mill

Centre

ACE Make CNC Lathe

Makino VMC Machine (4 Axis)

TAL Make VMC

Jyoti Machine

CNC Router

Ultra 3D Printer (Prototype

Machine)

Conventional Milling

Machines

Conventional Lathes

Radial drilling machines

Excel with passion

Tool Room

DMG Machine

Jyoti VMC Machine

LT-20 CNC Lathe

Water Jet Machine

Makino Machine

EDM

Excel with passion

Tool Room

Excel with passion

Ukay Metal Ind.Pvt.Ltd. Precision CNC Machined parts

Excel with passion

Assembly Work Station- Sunvisor Line

Assembly Work Station- Bolero Line

WSS AT SHOPFLOOR

Excel with passion

Operator Meeting Plant Indicators for DWM

Operator Meeting and DWM implementation resulting the PPM reduction

from 724 to BELOW 100 PPM in last 2 years.

Daily Work Management

Excel with passion


Excel with passion

Operational Efficiency Monitoring

Excel with passion

Firewall Work Station

PDI Inspection Defect Sample Display

Master Sample

QUALITY MANAGEMENT

Excel with passion

Metrology & Quality Auto Melt flow Indexer

Shore A &Shore OO Hardness Tester for

Integral skin foam & rubber parts

Portable Hardness Tester

UTM Machine for checking Foam

Indentation, Hardness & Tensile Test

Spectro Photometer for shade matching by

dE

DFT Meter for paint thickness µ

Gloss Meter for gloss checking 20° & 60°

Horizontal Flammability Tester

Salt Spray Cabinet

Digital Stormer Viscometer

Anemometer Air Velocity

Digital Thickness Meter

Lux Meter

IZOD impact

HDT Heat deflection Temp.(for plastic parts)

Excel with passion

Metrology & Quality

CMM Machine- Cimtrix AEH

Germany

Video Measuring Machine-

AEH Germany

Surface Roughness Tester-

Carl Zeiss

Height Gauge-Mitutoyo

3D Bases Arm Type CMM

AEH Germany

Excel with passion

Design & Development

All the members in Design are engineers.

Senior members having experience more than 25 years in

Molding and PU Foam industry

Custom designed design software available for design

calculations

3D CAD Stations supported by Software:

UG NX3

Magic's 9.45

Auto CAD

Art CAM /Dell CAM for CNC Programming

Excel with passion

APQP Review Meeting Project Progress Tracking

Timely Review of the projects are resulting to In-time development & First

time right Quality products. One of the example is W105.

PROJECT MANAGMENT

Excel with passion

Logistic Management

Storage Despatch

Excel with passion

Supplier Meet Supplier Audits – M/s.Jindal

STA team works upon supplier up-gradation for Improving PPAP ,

Reducing PPM level etc.

55 out of 107 Suppliers have undergone through trainings and our STA

team is monitoring the effectiveness at supplier end through audits.

SUPPLIER UP-GRADATION

Excel with passion

MSES B

SBCB Kaizen Appreciation Award – State Level CII

ACHIEVEMENTS

Excel with passion

Customers Appreciation

Excel with passion

Training & Development

Behavioral training for Managers and executives

Goal Setting for Managers & Executives.

Competency mapping

Reforms in Operational area through TQM techniques

Career and succession Planning for Staff

Empowerment initiative for employees

Talent Development and Retention initiatives

Excel with passion

TRAINING FOR STAFF

Training Need Identification

Training Plan

Training (Execution)

Post Test Evaluation

Effectiveness Monitoring

Gap Analysis ( Skill Personal Card )

InputCompetency Matrix

Pre-Test (If Applicable)

If Gap Observed

Class Room Training

Gurukul Work station

Practical- Assembly station

Till Date 381 Operators have Completed Gurukul Training.

Gurukul

Excel with passion

CSR Activity & Employee Motivation

Participate in customer CSR activities (blood donation, Nanhi

Kali, Providing Helps to Adharashrams, AIDS awareness)

Kaizen Awards

Awards for Best Kaizen from all Plant , Best Kaizen from Individual

plants , Highest Kaizen Plant & Certificates to all participants.

Excel with passion

ENVIRONMENT

Tree Plantations are organized jointly Management and

employees.

ETP at place to reuse the coolant water and Paint shop waste

water for gardening

Rain Water Harvesting in all our new plants.

Sewerage Treatment plant.

Excel with passion

Tree Plantation-Goti 11.07.2015

Excel with passion

Health & Safety

Regular and periodical check-ups for employees

First Aid provided at work Places with proper visibility

Ventilators installed at all plants

Fire Hydrant and Fire extinguishers System at designated

places.

Excel with passion


Contact:

Ashok Chandak

Executive Director- Business Development

Ukay Metal Industries Pvt. Ltd.

F-139, MIDC Ambad,

Nasik -422012, Maharashtra, INDIA

Tele fax : +91 253-6695508

Phone: +91 253 6629460

Mobile:+91 9819920011

Email: [email protected]

www.ukayindustries.co.in

Excel with passion

mailto:[email protected]

Presentation Ukay Metal Ind.Pvt.Ltd.-Ashok 7-2015

Automotive

Transcript of Presentation Ukay Metal Ind.Pvt.Ltd.-Ashok 7-2015