Understanding Planning Standards and Guidelines. Site: Ukay Perdana
Presentation ukay 2014 - ashok 05.2014
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Transcript of Presentation ukay 2014 - ashok 05.2014
Ukay Metal Ind.Pvt.Ltd. Excel with Passion
Plastic Molded
parts & Assy.
NVH & Composites
parts
PU Foam Seats&
Head Rest
GR
OU
P
ST
RU
CT
UR
E
UKAY METAL INDUSTRIES PVT.LTD.
MA
NA
GE
ME
NT
ST
RU
CT
UR
E
Mr. Rajendra Katore
MD
PR
OD
UC
T
CA
PA
BL
ITY
C
ap
ab
ilit
y Turnover
Ukay Metal Ind.Pvt.Ltd
OEM Supplier $30 Million
Technical center provides support for Design validation,, Testing, Tooling and Prototype
Precision
Machined
Parts
Integral Skin
PU foam molded parts
Excel with passion
TS16949,
ISO 14001,
OHSAS 18001
RIM Parts
Ukay Metal Ind.Pvt.Ltd.
Vision: To be a global customer oriented mega organization,
driven by proactive people, unconventional innovation,
modern technology and simplified system.
Mission Total Customer Satisfaction through Continual
Improvement in its Products, Processes and Systems
through Optimization in Cost.
Excel with passion
Ukay Metal Ind.Pvt.Ltd
6 Plants at MIDC, Ambad, Nashik
1 Plant at Gondhe, Nashik
1 Plant at Chakan, Pune
1 plant at Haridwar
Corp.& registered office at MIDC , Ambad,
Nashik
Excel with passion
Ukay Metal Ind.Pvt.Ltd
PLANT 1 - (10000Sq.Ft Area)
Tool Room
Design & Development
QA
Excel with passion
PLANT 2 - (90000Sq.Ft Area)
Corporate Office
Injection Moulding
Compression Moulding
Vaccum Forming
Ukay Metal Ind.Pvt.Ltd
PLANT 3 - (90000 sft)
Luggage Moulding &
Assembly
PU Foam Seat Moulding
PLANT 4 - (20000 sft)
Paint Shop
Excel with passion
Ukay Metal Ind.Pvt.Ltd
PLANT 5 - (25000 sft)
Upholstry- Seat covers
PLANT 6 - (25000 sft)
NVH & Composite parts
Excel with passion
Ukay Metal Ind.Pvt.Ltd
PLANT 7 – (10000 sft)
Soft Luggage Assembly
PLANT 8 - (18000 sft)
NVH & Composite parts
Excel with passion
Locations – UMIPL & Customers
Haridwar
New Delhi
Zahirabad
Nashik (HO)
Pune
Bhuj
Mumbai
Ukay Metal Manufacturing Location & Customer Location
Customer Location
Ukay Metal Ind.Pvt.Ltd
Excel with passion
Ukay Metal Ind.Pvt.Ltd
8
7
6
5
4 3
2 1
2014 : MSES B within a Six Month – M&M
2014 : Platinum Award - Godrej
2014 : Kaizen Appreciation Award – State Level CII
2013 : First prize in NPD - Godrej
2013 : Kaizen Winner State Level –CII
2013 : ISO14001/OHSAS18001 Certification – bsi.
2012 : Kaizen 2nd Runner-up - M&M
2012 : ISO/TS 16949 : 2009 Certification – bsi.
2012 : Fast Product Development Award - LEAR
2010 : Excellence Award - LEAR
2009 : ISO14001/OHSAS18001 Certification – bsi.
2009 : Best Product Unit Award - M&M
2009 : Best VAVE Award - M&M
2008 : Best VAVE Award - M&M
2004 : ISO/TS 16949 : 2002 Certification – bsi.
2000 : ISO9001 :2000
1999 : NIMA Award
1999 : Bhartiya Udyog Ratna Award
1997 : Established
1997 1999 2000 2004 2008 2009 2012 2013
TQM
Milestones
Excel with passion
Ukay Metal Ind.Pvt.Ltd
Excel with passion
Ukay Metal Ind.Pvt.Ltd.
ISO/TS 16949:2009 , ISO 14001 & OHSAS 18001 Certificates
Excel with passion
Ukay Metal Ind. Pvt.Ltd.-Business Partners
Excel with passion
Ukay Metal Ind.Pvt.Ltd. CRISIL Credit Rating
Excel with passion
Ukay Metal Ind.Pvt.Ltd. Injection Molded Products Assy.
Excel with passion
Ukay Metal Ind.Pvt.Ltd. Injection Molded Products
Excel with passion
Ukay Metal Ind.Pvt.Ltd Vacuum Forming Products
Excel with passion
Ukay Metal Ind.Pvt.Ltd Reaction Injection Moulding
-DCPD Creates Design freedom option
Excel with passion
Ukay Metal Ind.Pvt.Ltd
Excel with passion
Ukay Metal Ind.Pvt.Ltd. Composites Products
Excel with passion
NVH Parts
High Pressure PU Moulding machine from Italy
Acoustic/ Viscos- elastic type foam with 130 kg/CuM Density
Used for Engine cover, Noise insulation;
Ukay Metal Ind.Pvt.Ltd
Excel with passion
Ukay Metal Ind.Pvt.Ltd. NVH Parts
Excel with passion
FLOOR CARPET, BONNUT INSULATION & UNDER TUNNEL ETC;
Ukay Metal Ind.Pvt.Ltd
Excel with passion
Ukay Metal Ind.Pvt.Ltd. PU Foam Seats , Head Rest Assy., Sun Visor
Excel with passion
Ukay Metal Ind.Pvt.Ltd. Integral Skin PU Foam Products
Excel with passion
Ukay Metal Ind.Pvt.Ltd. Precision Machine parts
Excel with passion
Ukay -Manufacturing Facilities
Injection Moulding
1850 T -1machine
1450 T -1machine
660 T -1machine
450 T - 1 machine
200 T - 2 machine
150 T - 2 machine
125 T – 2 machine
80 T – 4 machine
50 T – 2 machine
Excel with passion
Injection Moulding Shop
Excel with passion
Ukay Metal Ind.Pvt.Ltd
Reaction Injection Moulding- shop
Excel with passion
Ukay -Manufacturing Facilities
Reaction Injection Moulding Low pressure process with low
viscosity liquids
Tooling Options Cavity pressure of 15 to 30 psi
Class A or Aesthetic parts( Nickel
shell or machined Aluminum)
Industrial parts( Cast Aluminum )
Prototype(Composite molds)
Molded-In Inserts are an
option with liquid moulding
Ribs & bosses can be
moulded in for stiffness and
attachments
Excel with passion
Compression Moulding, Water Jet Cutting & Trimming
Excel with passion
Robotic Water Jet forTrimming
Excel with passion
Thermo Forming
Excel with passion
PU Foam Seats
3 nos. High Pressure Foaming
Machines 39 mould carrier continuous running
oval conveyor line.
Automated clamps and mould
closing and opening system.
Mould heating station on mould
carriers
8 nos. Integral Skin Foaming
Machines
Semi Rigid PU Foaming Line
Vaccum Crushing equipment
Roller crushing equipments
Material Bulk Storage Racks
Excel with passion
Integral Skin PU Foam Moulding
Excel with passion
Paint Booths
Wet Paint Booths-2 nos Dry Paint Booth-2 nos.
Excel with passion
Seat Cover Upholstry
Digitizer Equipment
CNC cloth spreading Machine
CNC cloth cutting Machine
High Speed Industrial Sewing
Machine
High Frequency PVC welding
Jigs For Stitching & Inspection
CNC spreading Industrial Sewing
Machine-150 nos. CNC Cloth Cutting
Excel with passion
Tool Room & Machining Shop
DMG Mori SeikiTurn mill
Centre
ACE Make CNC Lathe
Makino VMC Machine (4 Axis)
TAL Make VMC
Jyoti Machine
CNC Router
Ultra 3D Printer (Prototype
Machine)
Conventional Milling
Machines
Conventional Lathes
Radial drilling machines
Excel with passion
Tool Room
DMG Machine
Jyoti VMC Machine
LT-20 CNC Lathe
Water Jet Machine
Makino Machine
EDM
Excel with passion
Operational Efficiency Monitoring
Excel with passion
Operational Efficiency Monitoring
Excel with passion
Metrology & Quality
Auto Melt flow Indexer
Shore A Hardness Tester for
Integral skin foam & rubber parts
Portable Hardness Tester
UTM Machine for checking Foam
Indentation, Hardness & Tensile
Test
Spectro Photometer Gloss Meter
DFT Meter
Gloss Meter
Flammability Tester
Salt Spray Cabinet
Digital Stormer Viscometer
Anemometer Air Velocity
Digital Thickness Meter
Lux Meter
Excel with passion
Metrology & Quality
CMM Machine- Cimtrix AEH
Germany
Video Measuring Machine-
AEH Germany
Surface Roughness Tester-
Carl Zeiss
Height Gauge-Mitutoyo
3D Bases Arm Type CMM
AEH Germany
Excel with passion
Design & Development
All the members in Design are graduate engineers.
Senior members having experience more than 30 years in
Molding and PU Foam industry
Custom designed design software available for design
calculations
3D CAD Stations supported by Software:
UG NX3
Magic's 9.45
Auto CAD
Art CAM /Dell CAM for CNC Programming
Excel with passion
Program Management
R&D- Design, Development, Testing
& Validation
Engineering-CAD,CAM,CAE
Development –Tooling & Molds
Manufacturing Engineering
Moulding & Assembly
Logistics Management
Excel with passion
Logistic Management
Storage Despatch
Excel with passion
Customers Appreciation
Excel with passion
Training & Development
Induction Training: Training is imparted to all internal &
External (contractors, suppliers)
agencies
Safety training needs are identified
according to work condition
Workers are trained before deployment in GURUKUL
Use of Personal Protective
Equipments (PPES)
Housekeeping-5S
Fire fighting system.
First aid & Medical emergency at
sites
General safety rules.
Gurukul
Excel with passion
Training & Development
Behavioral training for Managers and executives
Goal Setting for Managers & Executives.
Competency mapping
Reforms in Operational area through TQM techniques
Career and succession Planning for Staff
Empowerment initiative for employees
Talent Development and Retention initiatives
Excel with passion
CSR Activity & Employee Motivation
Participate in customer CSR activities (blood donation, Nanhi
Kali, Providing Helps to Adharashrams, AIDS awareness)
Kaizen Awards
Awards for Best Kaizen from all Plant , Best Kaizen from Individual
plants , Highest Kaizen Plant & Certificates to all participants.
Excel with passion
ENVIRONMENT
Tree Plantations are organized jointly Management and
employees.
ETP at place to reuse the coolant water and Paint shop waste
water for gardening
Rain Water Harvesting in all our new plants.
Energy Conservation -Solar Energy for lights, Energy Audits.
Sewerage Treatment plant.
Excel with passion
Health & Safety
Regular and periodical check-ups for employees
First Aid provided at work Places with proper visibility
Ventilators installed at all plants
Fire Hydrant and Fire extinguishers System at designated
places.
Excel with passion
Ukay Metal Ind.Pvt.Ltd
Contact:
Ashok Chandak
Executive Director- Business Development
Ukay Metal Industries Pvt. Ltd.
F-139, MIDC Ambad,
Nasik -422012, Maharashtra, INDIA
Tele fax : +91 253-6695508
Phone: +91 253 6629460
Mobile:+91 9819920011
Email: [email protected]
www.ukayindustries.co.in
Excel with passion