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Precision Spray Nozzles for the Chemical Industry

Transcript of Precision Spray Nozzles for the Chemical Industry › wp-content › uploads › 2015 › 11 ›...

  • Precision Spray Nozzlesfor the Chemical Industry

    http://promforsunki.ru/

  • 1879 1893

    Company founded by PaulLechler

    Company existence: 14 years 79 years 83 years

    Patent for liquid atomization

    1958

    Relocation of productionfrom Bad Cannstatt to Feuerbach

    1962

    Sales offices founded inGermany

    AAny company thatwants to keep ahead of

    the competition needs

    to constantly optimize

    its production proces-

    ses. In automated

    systems, even minor

    discrepancies can

    provide optimization

    opportunities.

    Nozzle and spray

    technology is a good

    example.

    The best results are

    achieved where nozzle

    technology is optimally

    tailored to individual

    requirements.

    This requires a full

    understanding of the

    processes involved -

    especially in the

    chemical industry.

    At Lechler, we have

    been maintaining this

    expertise for over

    135 years.

    P ROC ESS O PT I M I Z AT I ON W I TH NO ZZ LE T E CH NO LOGY

    As early as when his tradingcompany was founded in 1879,Paul Lechler believed in chemistry. Initially the mainfocus was on technical products,machine oils and wood preser-vatives, and in 1905 the com-pany gained exclusive salesrights to the protective coatingInertol®. By 1919 he had addedhis self-produced protectivecoatings to this portfolio. In1961, all chemical productswere finally combined in a separate company.

    Today Lechler offers a wideproduct range for the optimiza-tion of technical processes. The following pages will provideyou with several examples ofthis.

    Throughout our history, chemis-try has played a major role inour company. Over the courseof many decades, this gave riseto a unique understanding ofspraying and atomization processes. We are familiar witha wide range of applications atvarious pressures, temperaturesand atmospheres.

  • Our products are characte-rised by maximum precisionand reproducibility. Today wesupply not only a unique selection of readily availablestandard nozzles, but alsohave the know-how for making customized products.

    We would also be very plea-sed to advise you in personabout how you can make yourown processes even more ef-ficient.

    The standard

    In the Lechler series catalogue"Precision Nozzles and Accessories" you will find anextensive selection of high-quality nozzles that have proven themselves in practicaluse thousands of times.Thanks to large-volume production, they are readilyavailable at a reasonableprice for the various applica-tions in chemical and physics-related technology.

    Content Page

    Applications 4-7

    Planning criteria 8-11

    Nozzle selection criteria 12-13

    Products 14

    Twin-fluid nozzles 14-15

    Hollow cone nozzles 16-17

    Full cone nozzles 18-23

    Tank cleaning nozzles 27-33

    1973 1988

    Merging of all sales and administration activities inthe new Lechler building inFellbach94 years 109 years 116 years 131 years

    Founding of the Environ-mental Technology Division

    1995

    Production, sales and administration in Metzingen

    2010

    Opening of the new 13,000 m2 production hall inMetzingen

    Wide product range

    Service

    Experience

    Custom made solutions

    Process-optimization

    Process reliability

    Costsavings

    Special solutions

    Standard products are oftennot sufficient for large industrialframework conditions. In thisbrochure, we present to youadditional Lechler nozzles thatwe make only to order tomeet the special needs of thechemicals and petrochemicalsindustry. If you can't find whatyou're looking for contact us.We would be happy to exa-mine the possibilities availableto us for developing the optimum atomization nozzle tosuit your needs – custommadeand in close collaboration withyou.Please note the production-related delivery times and costsfor the nozzles presentedhere.

    Our competence

    Lechler is a world leader innozzle and spraying techno-logy.Our products and solutionsare used worldwide in an ex-tremely wide range of sectors– including in the chemical industry.

    Our application engineers arefamiliar with practical use frommany successful applications,and are therefore competentpartners in the developmentand realization of exemplarysolutions.

    This know-how combined withour sophisticated technicalachievements in research, de-sign, and production, providesyou with the security that isessential in process develop-ment today. Find out for yourself during anobligation-free consultation.

  • LE CH LE R NO ZZ LE S AR E U S E DI N MANY F I E LD S I N TH E C H EM I CAL I N D USTRY

    4

    ABCDEFGHIJMNOPQRSTVWZ

    Applications from A to Z

    Absorption, Adsorption, Adiabatic Cooling

    Belt Lubrication & Cooling,

    Cryogenics, Coating, Cleaning in Place (CIP), Conveyor Lubrication, Condensation, Cooling, Centrifuge Cleaning

    Decontamination, Disinfection, Dosing, Dedusting, Degassing, Denitrification, Drying, Droplet Separators

    Emergency Showers, EvaporationExtinguishing equipment

    Flash Evaporation, Filter Cleaning, Fire Protection, Foam Suppression, Flue Gas Desulfurization, Fluidized Bed Technology

    Gas Treatment, Granulation

    High Pressure Cleaning, Humidification

    Impregnation, Injection Cooling

    Jet Cutting

    Mixing Devices

    NOx Removal

    Oven Cooling, Oversaturation

    Pelletizing

    Quenching

    Rain Curtains, Reactor Cleaning, Retrofitting of Air Cooling Banks

    Spray Drying, Spraying filled and packed Columns, Scrubbers, Steam, Spray Separating Agents

    Tank Cleaning, Temperature Control

    Venturi Scrubbers,

    Water Treatment, Waste Gas Treatment

    Zone Cleaning

    If your application is not on the list? Contact us - we'd be happy to advise you!

  • 5

    Cleaning containers

    Optimum containercleaning requires targetedharmonization with the customized application.Lechler offers a wide rangeof rotating nozzles andwill support you in findingthe right arrangement.

    System and large tankcleaning

    High impact tank cleaning machines can be used in thisapplication. These traverse a precisely defined path with gear-controlled solid streamnozzles. This gives them a great range. In smaller containers and systems, the precision jets can remove even persistent dirt.

    Nozzles for air cooling and humidification

    The thermodynamic processes of evaporationis normally applied in air cooling and humidification. This requires fine droplets thatare injected directly into the air / gas flow by hollow cone or cluster nozzles. Producingthe suitable droplet size and even distributionover the intake channel are particularly important here.

  • LE CH LE R NO ZZ LE S AR E U S E DI N MANY F I E LD S I N TH E C H EM I CAL I N D USTRY

    Droplet separators

    Droplets can be carriedalong in the gas flow during the absorption process. Lechler dropletseparators remove droplets from the gas flowin order to prevent down-stream measuring devicesfrom being affected. Special full cone nozzlesare available for cleaning droplet separators.

    Gas cooling (Quenching)

    In gas cooling, a liquid is added via nozzles that, undersome circumstances, evaporates completely and therebyabsorbs the thermal energy of the gas. Complete evapo-ration requires very fine droplets which can be produced with hollow cone or twin-fluid nozzles.

    Tank sprinklers and fireprotection

    For cooling and sprinklingtanks and systems, it is ex-tremely important to spraythe entire object with wateron all sides or to providean even water film on theobject. The narrowest crosssection of the nozzlesshould be ≥ 6 mm (DIN 14495). Tongue-typenozzles and full conenozzles are frequentlyused.

    6

  • Material separation incentrifuges

    Centrifuges are used to separate materials. Fullcone and flat fan nozzlesare used for that in order to spray on water to washout the material that is tobe removed.

    7

    Absorption (Gas washing)

    If the waste gas is to undergo absorption, Lechler fullcone, hollow cone, or cluster nozzles are used. It is of crucial importance here to create a large specific reaction surface. The efficiency of the process can be decisively enhancedby making the right nozzle selection and having an optimum nozzle arrange-ment.

  • WHAT YOU S HOU LD KE E P I N M I N D WH E N P L AN N I NG

    8

    The quoted spray anglesapply in close vicinity to thenozzle orifice and without ex-ternal influences. Gravity andair flows influence the spraypattern. Depending on theversion, single-fluid nozzlescan spray the fluid as a hollowcone, full cone or flat fan.

    The solid stream nozzle does not spray, but rather producesa closed jet that hits at a con-centrated point. The jet only

    begins to break up after somedistance.

    Twin-fluid nozzles have anarrow spray angle of 20° -40° due to the high speed atwhich the compressible medium exits. However, as the distance from the nozzle increases, the spray patternbecomes increasingly lesssharply delimited. Twin-fluidnozzles normally produce fullcone or flat fan spray patterns.

    Twin-fluid nozzles atomizethe liquid with the aid of acompressible medium, inmost cases compressed air orsteam.They work in the range of verysmall to medium flow ratesand are preferred for particu-larly fine misting or the atomi-zation of high-viscosity liquids.

    A distinction is made betweentwin-fluid nozzles with internalmixing and those with externalmixing. The combining of twodifferent fluid flows makes theinstallation and operatingcomplexity greater than is thecase with comparable single-fluid nozzles.

    Flow rate,spray pattern/angle,spraying behavior

    Unless otherwise stated, theflow rate information for ournozzles always refers to water.The conversion of differingliquid densities is explained inour standard catalogue.

    Depending on the version andapplication, we supply single-fluid nozzles with differentlystepped spray angles from 0°(solid stream nozzles) to 360°(tank cleaning nozzles).

    2

    Nozzle selection criteria:

    Atomization methods

    Flow rate, spray pattern/angle and spraying behavior

    Liquid distribution

    Viscosity

    Gases

    Narrowest cross section

    Droplet sizes

    Ambient conditions

    Materials

    Connections

    Material wear

    Mechanical cleaning

    Below we have compiled a listof the most important criteriafor selecting your nozzle.

    Atomization methods

    Single-fluid nozzles spraysmall to very large volumes ofliquid solely via pressure. Thismakes them suitable above allfor low-viscosity (e.g. water, al-cohols) to slightly viscous (e.g.olive oil) fluids and, dependingon the jet shape, pressure andflow rate, they produce fine tovery coarse droplets. Since onlyone fluid flow must be hand-led, single-fluid nozzles arecomparatively easy to installand use.

    The typical pressures are bet-ween 0.5 and 20 bar. In mostcases, higher differential pres-sures than 20 bar are used insingle-fluid nozzles only foratomizing viscous products orin cleaning technology.

    1

    10

    11

    12

    9

    8

    7

    6

    5

    4

    3

    2

    1

    Figure 1: Different spray characters

    Horizontal spraying

    Height of the nozzle position

    120°

    5000

    mm

    500

    mm

    120°

    Changing the nozzle pressure

    Spraying direction

    The diagram above illustrates how height influences the spray pattern.

    Pressure: Very low

    Spraying upwards Spraying downwards

    Pressure: Optimum Pressure: Very high

  • Narrowest cross section

    The risk of a nozzle blockingdepends greatly on its narro-west cross section (Ø E). Ex-perience has shown that forsmooth operation, the maxi-mum particle size in the fluidshould not exceed one thirdof the narrowest cross section.

    Hollow cone and full conenozzles with axial flow havean internal swirl. Hollow coneand full cone nozzles with in-flow at the side (tangential oreccentric design) do not needa swirl and are, therefore,much less prone to blockages.In the field of flat fan nozzles,our tongue-type nozzles represent a special designthat is less susceptible toblockages.

    6

    9

    Liquid distribution

    An even liquid distribution iscrucial to processes such ascoating. This requires severalnozzles to be arranged next toeach other. This is becausewhereas a single nozzlewould produce a parabolic liquid distribution, severalnozzles arranged next to eachother allow an almost evendistribution via overlapping.

    Measuring the distribution

    The liquid distribution in aplane can be determined withthe aid of a combination ofPlexiglas cylinders. The fillinglevel of the individual cylin-ders is determined fully auto-matically. This measuringprocess can also record the liquid distribution of a nozzleover a moving measuringplane. This enables conveyorbelt spraying to be simulated,for example.

    3 Viscosity

    Increased viscosity of the fluidcan reduce the flow rate,changes the spray pattern(narrower spraying angle) andallows the droplet spectrum tobecome coarser.

    Depending on the fluid pro-perties, it is possible to coun-teract this to a certain extentby means of higher pressure.For very viscous substances, itis recommended to use twin-fluid nozzles in most cases. Itcan also be helpful to take ac-count of the fluid's rheology.

    Gases

    Fundamentally, the delivery ofgases (e.g. air) must be regar-ded in a differed way to that ofliquids. Gases are compressi-ble fluids, whereas liquids areincompressible fluids.Gases can be delivered withalmost all nozzles with whichliquids are also atomized.

    4 However, due to the compres-sibility and lower density, thespray pattern of gases can notbe formed in the same man-ner as liquids.

    Under certain conditions(pressure and nozzle geome-try), gases tend to significantlyincrease the sound level. Theturbulences that cause thedischarge noise are signifi-cantly reduced by applyingmulti-channel nozzles withspecially shaped nozzle ope-nings. This nozzle geometryalso increases the blowingforce while at the same timereducing the air consumption.

    In some circumstances, thevelocity of gases can be veryhigh. If a certain pressure dif-ference is applied to a nozzle,velocities of around 320 m/scan often arise in the narro-west cross section. This velo-city can even increase brieflyafter the nozzle. The chartbelow shows the velocitycurve in a flow situation.

    Figure 3: Fluid distribution measure-ment

    Figure 4: Atomization of gelatin with aLechler ViscoMist twin-fluid nozzle

    Figure 5: Compressibility behavior.Left water / right air

    Figure 6: Representation of the speedcurve of outflowing air

    Narrowestcross sectionØ E

    Dischargehole Ø B

    Figure 7: Narrowest cross section

    Incompressible Compressible

    5

  • WHAT YOU S HOU LD KE E P I N M I N D WH E N P L AN N I NG

    Droplet sizes

    Twin-fluid nozzles can pro-duce very fine to extremelyfine droplets. The size dependsmainly on the flow rate ratio ofthe compressible mediumused (m3/h) to the atomizedfluid (l/min): The greater theratio, the finer the atomization.

    In the case of single-fluidnozzles, however, the decisivefactors are pressure, nozzletype and flow rate across thedroplet spectrum. Increasingpressure results in finer atomi-zation, but mostly only up to acertain level.

    Hollow cone nozzles pro-duce very fine to fine dropletsat the same pressure and flowrate. Full cone nozzles pro-duce slightly coarser dropletspectrums, and finally flat fannozzles have the coarsestdroplet spectrum.

    7 The following generally ap-plies: Within a series and at agiven pressure, nozzles with alower flow rate produce finerdroplet spectrums than nozz-les with a higher flow rate.

    Ambient conditions

    The environment beingsprayed into is a decisive cri-terion for which spray angle,pressure, material or dropletsize should be selected for theprocess. If the surroundinggas circulates around anozzle, this can have a directinfluence on the trajectory ofthe droplets and therefore on the process. Influencing factors in the environment include, for example pressureand temperature, gas type(e.g. air or SO2), dimensions(e.g. in the case of containers)or other parameters.

    Also for example, whencleaning containers it is es-sential to pay attention as towhether a flammable mixturecan form in the tank. If this isthe case, Lechler tank cleanerswith ATEX approval can beused.

    8

    Figure 8: Droplet measurement

    10

    Figure 9: Droplet size definition

    Figure 10: Chemical attack on a sprayball

    Materials

    Our standard materials formetallic nozzles are brass andthe stainless steels (AISI 303,AISI 316L and AISI 316Ti).Standard nozzles made of plastic are mostly made of PA,PVDF or POM. For specialmechanical, thermal or chemi-cal loads, we supply a widevariety of special materials, forexample acid-resistant orheat-resistant stainless steels,special alloys, ceramic materi-als or plastics such as PP,PE1000 or PTFE.

    It is also necessary to selectthe optimum material for theseals. Viton, PTFE, EPDM orEWP are used, depending onthe applications. However,sealing materials such as Inconel or Centellen are alsoused for special cases.

    Connections

    Nozzles are mainly manufac-tured with threads conforming to ISO 228, DIN 2999 (EN 10226-1) and NPT. A distinction is made herebetween sealing and non-sea-ling threads. In the case ofnon-sealing threads, Teflon®strip or a thread paste is usedto provide the seal.

    Not all nozzles can be connected with a thread. For these we supply flangesolutions conforming to DIN 2527, EN 1092-1 andASME B 16.5. Aseptic clampconnections (Tri-Clamp con-nections) conforming to DIN 11864-3 are also possible.Whether a connection otherthan the standard connectionis feasible for a nozzle mustbe be determined individually.

    10

    9 k Material wear

    Nozzle wear depends greatlyon the conditions of use andon the nozzle material. Nor-mally, the nozzle's fluid dis -charge opening wears as aresult of material abrasion.The following conditions ofuse can speed up wear:

    n Amount and hardness ofthe particles in the fluid

    n Operating the nozzle abovethe recommended pressurerange

    n Using aggressive substan-ces

    As wear increases, the spraypattern quality becomes continuously worse. In mostcases, this can be seen veryeasily with the naked eye. At the same time, a changeoccurs in the spraying parameters, for example anincreased flow rate.

    Wear leads to a worse pro-duction result and highercosts. Fig. 10 shows an exam-ple of a heavily worn sprayball. For these reasons, regu-lar maintenance intervals andnozzle replacement are parti-cularly important for achievingconstant process capability.

    EX

    extremelyfine

    very fine fine medium coarse very coarse

    20µm

    50µm

    100µm

    300µm

    500µm

    800µm

    1100µm

    2000µm

    3000µm

    Droplet size range

    Droplet size range

    This shows the ranges in which droplets can in general, be roughly categorized.

    Sauter diameter d32

  • l Mechanical cleaning

    Cleaning effects

    Rotating cleaning nozzles deliver the greatest possibleimpact in order to clean thecontainer wall. To achieve this,large droplets must strike athigh speed. This even allowsthe cleaning of persistent dirtthat would usually not dissolve.Important influencing varia-bles are the distance betweenthe nozzle and wall, and theoperating pressure. Neithermust be too great or the fluidwill break down into smaller

    Cle

    anin

    g ef

    fect

    Distance

    a

    b

    b

    a

    MIN MAXbar

    MINbar

    MAX

    Figure 11: Rotating cleaning nozzles with recommended operatingpressure

    Figure 12: Rotating cleaning nozzles with operating pressure too high

    11

    Figure 14: Cleaning with a spray ball

    droplets (see Figs. 11 and 12)and the impact will be re-duced.Besides the impact, the fluidrunning down the containerwall also has a significantcleaning effect. If the formedfilm is thick enough, the resul-ting shear stresses can re-move light to moderate dirt. Inthat case, unsprayed patchesare less of an issue than is thecase during impact cleaning(see Fig. 5).

    Impa

    ct a

    nd

    shea

    ring

    pow

    erS

    hear

    ing

    pow

    erAgitator

    Cleaning effect

    Figure 13: Cleaning mechanisms, impact and shearing power

    Rotating cleaning nozzles orspray ball?

    Due to their simple construc-tion, spray balls are economi-cal and are resistant to faults.Whereas rotating cleaningnozzles spray the entire con-tainer wall in a fan-like pattern,the jets from spray balls strikeonly in concentrated spots.The remaining surface is sim-ply cleaned by the shearstresses of the fluid runningoff (see Fig. 14). The cleaningprocess can also take muchlonger, depending on the typeand degree of dirt.

    Cost reduction via efficientcleaning processes

    This is precisely where ournozzles and rotating cleaningnozzles come into play, ha-ving been specially developedfor delivering a high mechani-cal cleaning action. Theirgreater efficiency helps to permanently reduce on goingcosts for energy and cleaningagents, and also the durationof cleaning. Consequently aone-off investment in impro-ved nozzle technology paysfor itself after only a short time.

    Distance

  • TH E R I G HT NO ZZ LE F OR EVE RY AP P L I CAT I ON – AN OVE RV I EWOF TH E MOST I M PORTANT S E LECT I ON C R I T E R I A

    1212

    Optimum nozzle selection criteria

    A wide range of nozzles with different spray patternsis available to you.The table gives you an overview of the most important criteria that are critical when selecting thenozzles suitable for your particular application. More detailed technical information and ordering instructions for the correct nozzle series can befound on the quoted pages in this brochure and/orin supplementary information documents on pages 34 and 35.

    Twin-fluid nozzles

    External mixing

    Internal mixing

    Axial-flowhollow cone nozzles

    Series 150

    76X

    77X

    176

    170/

    180

    212

    214

    216

    218

    More detailed information on Page 14 35 35 15 34 16

    Flowrate

    very low < 0,1 l/min l l l l

    low 0,1 - 1,5 l/min l l l l l

    medium 1,5 - 80 l/min l l l l l

    high 80 - 1200 l/min

    very high > 1250 l/min

    Droplet size

    extremely fine ≈ 20 µm l l l l

    very fine ≈ 50 µm l l l l l l

    fine ≈ 100 µm l l l l l l

    medium ≈ 300 - 500 µm l l l

    coarse ≈ 800 - 1100 µm

    very coarse ≈ 2000 - 3000 µm

    Spray angle

    small < 45° l l l l

    medium 45 - 80° l l l

    large 80 - 120° l

    very large > 120°

    Operatingpressure

    low < 10 bar l l l l l l

    medium 10 - 20 bar l l

    high > 20 bar

    Viscosity

    low < 20 mPa∙s l l l l l l

    medium 20 - 200 mPa∙s l l l l

    high > 200 mPa∙s l l

    Narrowestcrosssection

    small < 2 mm l l l l l l

    medium 2 - 8 mm l l l l l

    large > 8 mm l

    bar

  • 13

    Single-fluid nozzles

    Tangential-flow

    hollow cone nozzlesAxial-flow

    full cone nozzlesTangential-flowfull cone nozzles

    Flat fan nozzles

    302

    304

    306

    307

    373

    490

    491

    403

    405

    421

    502

    503

    524

    525

    422

    423

    686

    687

    632

    633

    616

    617

    34 34 17 18/19 20 21 22/23 25 26 24 35 35 35

    l l l l l l

    l l l l l l l l l l l

    l l l l l l l l l l

    l l

    l l l l

    l l l l l l l l l l

    l l l l l l l l l

    l l l

    l l

    l l l l l l l l l l

    l l l l l l l l l l l

    l l l l l

    l l l l l l l l l l l l l

    l l l l l l l l l l l

    l l l l l l l l l l l l l

    l l l l l l l l l l l

    l l l l l l

    l l l l l l l l l l

    l l l l l l l l

    l = Possible operating range

  • 14

    Twin-fluid nozzles

    Series 150

    Fine liquid atomization bymeans of air or vapour.

    n Liquid, air or vapour are supplied under pressure

    n The air or vapour pressuremust always be above the liquid pressure

    n A higher air-/water ratioleads to finer atomization

    Applications:Chemical process engineering,cooling processes, atomizingviscous liquids.

    H

    D

    GW

    L1

    L

    GL

    Hex1

    BHex

    150. 005. 17 – 150. 013. 17 G 3/8 G 1/4 A 38.0 28.0 32.5 10.0 24.0 24.0 140 g

    150. 032. 17 G 1 G 3/8 A 52.0 48.0 49.0 15.0 41.0 41.0 500 g

    150. 050. 17 – 150. 063. 17 G 1 1/4 G 1/2 A 75.0 65.0 58.0 15.0 55.0 55.0 1350 g

    Type GWBSPP

    GLBSPP

    H[mm]

    D[mm]

    L[mm]

    L1[mm]

    Hex[mm]

    Hex1[mm]

    WeightAISI 316Ti

    20-30° 1.02.04.03.56.08.09.09.015.0

    1.02.02.02.02.02.74.94.94.9

    0.150.390.971.553.103.106.2012.2024.40

    Ordering no.

    Type

    Spray angle

    [mm]

    [mm]

    V. [l/min] V

    . n [m3/h]Air

    Air pressure

    p [bar]

  • Example Type + Material no. = Ordering no.for ordering: 180. 641 + 1Y = 180. 641. 1Y

    Ordering-no.EØmm

    EØmm

    Air pressure p [bar]

    1.0 2.0 3.0 4.0

    Type

    AISI 316L Air

    Water

    pWater [bar]

    V.Water [l/min]

    V. n Air [m

    3 /h]

    pWater [bar]

    V.Water [l/min]

    V. n Air [m

    3 /h]

    pWater [bar]

    V.Water [l/min]

    V. n Air [m

    3 /h]

    pWater [bar]

    V.Water [l/min]

    V. n Air [m

    3 /h]

    180.641 3.0 4.20.80.91.3

    0.41.02.5

    20.018.014.0

    1.71.92.7

    0.61.53.5

    32.028.023.0

    2.53.24.0

    0.83.05.0

    43.036.032.0

    3.14.65.8

    0.94.07.0

    55.043.037.0

    180.721 3.7 5.00.60.80.9

    0.52.03.5

    43.037.032.0

    1.31.71.9

    0.73.05.5

    66.055.049.0

    2.22.73.1

    0.94.07.5

    86.074.064.0

    3.03.74.2

    1.16.09.0

    109.086.079.0

    170.801 2.0 5.50.70.91.0

    1.03.05.0

    40.035.032.0

    1.51.82.0

    1.05.010.0

    58.052.048.0

    2.22.63.0

    1.27.014.0

    80.072.063.0

    3.23.64.0

    1.210.020.0

    105.091.083.0

    170.881 2.8 7.60.60.80.9

    1.05.08.0

    60.055.050.0

    1.51.71.9

    1.27.013.0

    95,.090.080.0

    2.22.53.0

    1.510.019.0

    130.0118.0105.0

    3.13.54.1

    1.815,028.0

    171.0154.0143.0

    170.961 3.2 9.50.60.81.0

    1.05.012.0

    94.085.072.0

    1.41.71.9

    1.210.019.0

    155.0130.0115.0

    2.22.63.0

    1.515.026.0

    210.0179.0152.0

    3.03.54.1

    1.820.038.0

    275.0220.0198.0

    Twin-fluid nozzles with internal mixing

    Series 170 / 180

    15

    Efficient atomization by mixing liquid and gas

    n Internal mixing principle(Mixing chamber inside thenozzle combines a gasand a liquid to form an in-tensive dual-phase mix-ture)

    n Extremely fine atomizationwith good regulating per-formance

    n Large free cross sectionsn Lower air consumptionthan with nozzles that mixexternally

    n Maintenance-free operation

    Applications:Gas cooling, air humidification,flue gas desulphurisation,spray drying, absorption

    Liquid pressure:1.0 - 5.0 bar

    Air pressure: 1.0 - 5.0 bar

    Regulating range up tomax.:1 : 30

    Spray angle:approx. 20°

    The nozzle's large free crosssections allow maintenance-free operation even when ato-mizing viscous and abrasivemedia with a high solid con-tent.

    E = narrowest free cross section

    H

    H1

    Water MaterialCu-ISOPLAN 750

    1Hex

    Air

    2Hex

    L Li

    quid

    L Gas

    G G

    as

    Ø D

    G Liquid

    TypDimensions [mm] Weight

    H H1 D Hex1 Hex2 GLiquid BSPP GGas BSPP L Liquid L Gas AISI 316Ti

    180.641 48 28 25 22 22 G 1/8 G 3/8 7,5 10 140 g

    180.721 81 29.5 38 32 32 G 3/8 G 1/2 14 13 540 g

    170.801 81 29.5 38 32 32 G 3/8 G 1/2 14 13 540 g

    170.881 81 29.5 38 32 32 G 3/8 G 1/2 14 13 565 g

    170.961 112 42 52 46 46 G 1/2 G 3/4 18 15 1275 g

    Mat.no.

    1Y

  • Fine, uniform hollow conespray. Applications: Cooling and cleaning of airand gas, dust control, spray-ing onto filters, spray drying,desuperheating.

    Axial-flow hollow cone nozzles

    Series 214 / 216 / 218

    16 Conversion formula for the above series: V2= V

    1*

    p2 p1

    . .

    6

    18

    12 14

    Hex 27Hex 22Hex 17

    3629

    BBBØ 26,5Ø 21,3Ø 16

    Series 214Weight: 26 g

    Series 216Weight: 57 g

    3/8 BSPP 1/2 BSPP

    Series 218Weight: 105 g

    1/8 BSPP

    Ordering no.

    Type Mat.no.

    AISI 316Ti

    Spray angle

    [mm]

    G EØ

    [mm]

    V [l/min] Spray diameterD

    at p = 3 bar

    H = 0.5 1.0 2.0 3.0 5.0 10.0 20.0 250 mm

    60° 1/8" 0.3 0.18 0.25 200l

    171)

    BSPP

    214. 184

    1.001.402.00

    3/8"3/8"3/8"

    1.001.402.00

    ---

    0.280.450.71

    0.400.631.00

    0.490.771.22

    0.631.001.58

    0.891.412.24

    1.261.993.16

    200200200

    l

    l

    l

    216. 324216. 364216. 404

    90° 3.004.003.504.005.006.005.006.505.006.507.509.00

    3/8"3/8"3/8"3/8"3/8"3/8"1/2"1/2"1/2"1/2"1/2"1/2"

    2.002.002.002.002.002.002.002.002.002.002.002.40

    --

    2.002.503.154.302.002.804.005.606.258.00

    1.201.772.833.544.456.002.833.965.667.928.8411.31

    1.702.504.005.006.308.504.005.608.0011.2012.5016.00

    2.083.064.906.127.7210.404.906.869.8013.7215.3119.60

    2.693.956.327.919.9613.406.328.8512.6517.7119.7625.30

    3.805.598.9411.1814.0919.008.9412.5217.8925.0427.9535.78

    5.387.9112.6515.8119.9226.9012.6517.7125.3035.4239.5350.60

    500500500500500500500500500500500500

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    216. 496216. 566216. 646216. 686216. 726216. 776218. 646218. 706218. 766218. 826218. 846218. 886

  • Eccentric hollow cone nozzles

    Series 373 „Ramp Bottom“

    Sectional view of a series 373 »Ramp Bottom« nozzle

    Example Type + Material no. + Code = Ordering no.for ordering: 373. 115 + 17 + AN = 373. 115. 17. AN

    1) We reserve the right to deliver AISI 316 or AISI 316Ti under the material no. 17.B = bore diameter 17

    Series 373 „Ramp Bottom“

    Series 309Weight: 142 g

    Dimensions

    80° 12.9016.2020.5022.2023.6025.6030.7032.5034.8041.10

    31.0045.7062.0077.5067.90131.00182.00209.00233.00290.00

    40.0059.0080.00100.00114.00169.00235.00270.00301.00375.00

    56.6083.40113.00141.00161.00238.00332.00382.00425.00530.00

    80.00118.00160.00200.00227.00337.00469.00540.00601.00750.00

    126.00187.00253.00316.00359.00533.00742.00854.00950.001186.00

    179.00264.00358.00447.00508.00754.001049.001207.001344.001677.00

    800700800800700700965800900900

    1550135015501550140014001800150017001700

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    ---ASAS-----

    -AQAQ---- ---

    AN---------

    373. 175373. 235373. 285373. 325373. 365373. 415373. 465373. 505373. 515373. 555

    70° 373. 115 11.40 24.40 31.50 44.50 63.00 99.60 141.00 650 1300l --AN

    Ordering no.

    Type Mat.no.

    Code

    Spray angle

    [mm]

    V. [l/min] Spray diameter

    Dat p = 2 bar

    171)

    AISI 316Ti

    1" BSPP

    1 1/4" BSPP

    1 1/2" BSPP

    -----AWAW---

    -

    2" BSPP

    -------AZAZAZ

    -

    2 1/2" BSPP

  • 18

    Axial-flow full cone nozzles

    Series 490 / 491

    Non-clogging nozzle design.Stable spray angle. Particu-larly even liquid distribution.Applications: Cleaning and washing processes, surface spraying,container cleaning, foam precipitation, degassing of liquids.

    Series 490/491 represents a new generation within theaxial-flow full cone nozzlesproduct group. These nozzleswere developed using state-of-the-art design andsimulation methods (CFD).

    Nozzles of series 490/491 replace series 460/461 whichare still available on request.

    D

    G

    L1

    L 2

    Hex

    B

    G

    D

    B

    Hex

    L1

    L2

    * Only available in Material 30 · B = bore diameter · E = narrowest free cross section Continued on next page.

    Subject to technical modification.In a critical installation situation, please ask for the exact dimensions.

    CACCCECECGCGAKAKAM

    1/8 BSPT1/4 BSPT 3/8 BSPT 3/8 BSPT 1/2 BSPT 1/2 BSPT 3/4 BSPP3/4 BSPP1 BSPP

    18.022.024.530.032.543.542.050.056.0

    6.510.010.010.013.013.015,015.017.0

    10.013.016.016.021.021.032.032.040.0

    111417172222272736

    13 g16 g30 g50 g60 g85 g190 g200 g350 g

    L1 L2 D Hex BrassG Code Dimensions [mm] Weight

    Series 491Series 490

    CodeCA-CG

    CodeAK-AM

    45° 1.251.702.002.452.552.652.853.453.80

    1.251.702.002.452.552.652.853.453.80

    0.571.151.812.302.873.223.625.177.18

    0.761.522.393.033.794.244.776.829.47

    1.002.003.154.005.005.606.309.0012.50

    1.182.353.704.705.886.597.4110.5814.70

    1.442.894.545.777.218.089.0912.9818.03

    1.653.305.206.608.259.2410.4014.8520.63

    1.903.816.007.619.5210.6611.9917.1223.80

    160160160160160160160160160

    400400400400400400400400400

    -60° 1.151.251.451.601.802.052.302.602.953.253.704.054.655.205.807.258.15

    1.151.251.451.601.802.052.302.602.803.253.704.054.655.205.807.258.15

    0.570.720.921.151.441.812.302.873.624.595.747.189.1911.4914.3622.9728.72

    0.760.951.211.521.892.393.033.794.776.067.589.4712.1315.1618.9530.3137.89

    1.001.251.602.002.503.154.005.006.308.0010.0012.5016.0020.0025.0040.0050.00

    1.181.471.882.352.943.704.705.887.419.4111.7614.7018.8223.5229.4047.0458.80

    1.441.802.312.893.614.545.777.219.0911.5414.4318.0323.0828.8536.0757.7172.14

    1.652.062.643.304.135.206.608.2510.4013.2016.5120.6326.4133.0141.2666.0282.53

    1.902.383.053.814.766.007.619.5211.9915.2219.0423.8030.4638.0747.5976.1595.18

    220220220220220220220220220220220220220220220220220

    560560560560560560560560560560560560560560560560560

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    -l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    l

    -----CCCCCCCC--------

    -----CECECECECECE------

    -----------CGCG----

    -------------AKAK--

    ---------------AMAM

    CACACACACACA-----------

    490. 404490. 444490. 484490. 524490. 564490. 604490. 644490. 684490. 724490. 764490. 804490. 844490. 884490. 924490. 964491. 044491. 084

    Ordering no.

    Type Mat. no. Code

    AISI 316L

    Spray angle

    [mm]

    [mm]

    V [l/min] Spray diameter Dat p = 2 bar

    301Y

    Brass

    1/8 BSPT

    1/4 BSPT

    3/8 BSPT

    1/2 BSPT

    3/4 BSPP

    1 BSPP

  • 19

    Axial-flow full cone nozzles

    Series 490 / 491

    Other nozzle materials (special alloys, plastics) are availableon request.

    Example Type + Material no. + Code = Ordering no.for ordering: 490. 406 + 1Y + CA = 490. 406. 1Y. CA

    90°

    Ordering no.

    Type Mat. no. Code

    AISI 316L

    Spray angle

    [mm]

    [mm]

    V [l/min] Spray diameter Dat p = 2 bar

    301Y

    Brass

    1/8 BSPT

    1/4 BSPT

    3/8 BSPT

    1/2 BSPT

    3/4 BSPP

    1 BSPP

  • Very uniform spray pattern. Applications: Surface spraying, sprayingover packings, chemical process engineering, coolingof gaseous fluids and solids.

    Axial-flow full cone nozzles

    Series 403

    2 1/2"

    3"

    3 1/2"

    4"

    2 1/2"3"

    3 1/2"4"

    403.444/403. 446/403.484/403. 486403. 524/403. 526403. 564/403. 604/

    403. 606403. 624

    403. 448/403. 488403. 528403. 608403. 628

    52

    60

    70

    90

    124153156165

    27

    30

    32

    36

    27303236

    83

    98

    118

    128

    8398118128

    75

    85

    105

    110

    7585105110

    L1 L 2 D HexBSPPType

    Dimensions [mm]

    60°/90°-version

    120°-version

    L1 L 2 D Hex BSPPType

    Dimensions [mm]60°/90°-version 120°-version

    G

    HexØ B

    Ø D

    L 2L 1

    Conversion formula for the above series:V2 = V1 *

    p2 0,4 p1(≤ 10 bar) ( )

    . .

    Other nozzle sizes and materials are available onrequest.

    20

    G

    Hex Ø D

    Ø B

    L 2L 1

    90° 187234295468

    230287362574

    303379477758

    4005006301000

    4705887411176

    5777219091443

    66082510401651

    900900900980

    1700170017001750

    l

    l

    l

    l

    403. 446403. 486403. 526403. 606

    Ordering no.

    Type Mat.no.

    Spray angle

    [mm]

    [mm]

    V [l/min] Spray diameterD

    at p = 2 bar

    1Y

    AISI 316L

  • Conversion formula for the above series:V2 = V1 *

    p2 0,4 p1(≤ 10 bar) ( )

    . .

    Other nozzle sizes and materials are available onrequest.

    21

    Very uniform spray pattern.Applications:Surface spraying, sprayingover packings, cleaning andwashing process, chemicalprocess engineering, coolingof gaseous fluids and solids,water treatment.

    Axial-flow full cone nozzles

    Series 405

    60°

    Ordering no.

    Type

    Spray angle

    V [l/min] Spray diameterD

    at p = 2 bar

  • 22

    Axial-flow full cone nozzles

    Series 421

    60°

    Ordering no.

    Type

    Spray angle*

    [mm]

    [mm]

    Material

    V. [l/min]

  • Axial-flow full cone nozzles

    Series 421

    D2

    FlangeDIN EN 1092-2

    D1D5

    H2

    H1

    D3D4 D2

    D1

    H2

    H1

    D3

    D2

    D1D5

    H2

    H1

    D3D4

    FlangeDIN EN 1092-2

    D2D3D4

    D1

    H2

    H1FlangeDINEN 1092-2

    23

    421. 56x/421. 60x

    60°-120°

    05 4 121 200 160 122 - 140 39 80 8 18

    17 1 96 200 160 122 121 140 39 80 8 18

    53 2 99 200 160 - - 131 44 80 8 18

    421. 62x 60°-120°

    05 4 141 220 180 158 - 156 28 100 8 18

    17 1 113 220 180 158 141 156 28 100 8 18

    53 2 117 220 180 - - 157 53 100 8 18

    421. 64x/421. 66x

    60°-120°

    05 4 166 250 210 188 - 177 41,5 125 8 18

    17 1 140 250 210 188 166 177 41,5 125 8 18

    53 2 141 250 210 - - 174 57 125 8 18

    421. 68x/421. 70x

    60°-120°

    05 1 or 4* 170 285 240 207 195 188 38 150 8 23

    17 1 170 285 240 207 195 188 38 150 8 23

    53 2 171 285 240 - - 188 51 150 8 23

    421. 72x/421. 74x

    60°-120° 05 1 or 4* 220 340 295 260 252 250 46 200 8 23

    60° 17 3 214 340 295 260 252 243 35 200 8 23

    90°-120° 17 3 214 340 295 260 252 246 38 200 8 23

    60°-120° 53 2 225 340 295 - - 252 50 200 8 23

    421. 76x/421. 78x

    60° 17 3 264 395 350 320 309 290 39 250 12 23

    90°-120° 17 3 264 395 350 320 309 291 40 250 12 23

    60°-120° 53 2 280 395 350 - 293 300 53 250 12 23

    421. 80x/421. 82x

    60° 17 3 315 445 400 348 359 355 39 300 12 23

    90°-120° 17 3 315 445 400 348 359 356 40 300 12 23

    60°-120° 53 2 328 445 400 - 360 369 57 300 12 23

    Type Mat.- no.Fig.

    Dimensions [mm] Flange hole

    D1 D2 D3 D4 D5 H1 H2 DNNumber Ø

    mm

    Figure 1 Figure 2 Figure 3 Figure 4

    1) We reserve the right to deliver AISI 316 or AISI 316Ti under the material no. 17.* available as cast part (Figure 1) or made of solid material (Figure 4)

    Conversion formula for the above series:V2 = V1 *

    p2 0,4 p1(≤ 10 bar) ( )

    . .

    Example Type + Material no. = Ordering no.for ordering: 421. 564 + 05 = 421. 564. 05

  • Tangential-flow full cone nozzles

    Series 422 / 423

    24

    Tangentially arranged liquidsupply. Without swirl inserts.Non-clogging. Stable sprayangle. Uniform spray.Applications:Cleaning and washing process,cooling of gaseous fluids andsolids, surface spraying, spray-ing onto mats in air washers,improving on chemical reacti-ons, continuous casting, foamcontrol.

    90°

    120°

    Ordering no.

    Type Mat.-no.

    Code

    Spray angle

    [mm]

    [mm]

    V [l/min] Spray diameter D

    at p = 1-10 bar

    171)

    AISI 316Ti

    1/4 BSPT

    3/8 BSPT

    1/2 BSPT

    3/4 BSPT

    1 BSPT

  • Fine full cone atomizationwith the aid of several hollowcones spraying into oneanother.Applications:Cooling of gaseous and solidmaterial, desuperheating,chlorine precipitation, absorp-tion as well as for improvementof chemical reaction byenlarging the contact area.

    Cluster head nozzles

    Series 502 / 503

    Dimensions

    1/2” 3/4”

    Hex1 46 65

    Hex2 38 55

    H 25 46

    D1 50 75

    Weight 250 g 870 g(Brass)

  • Full cone spray. Non cloggingnozzle without swirl insert. Applications: Fire fighting and broadcastspraying, wide area spray.

    Deflector-plate nozzle

    Series 524 / 525

    1/2 BSPP

    56

    Hex 24

    53,5

    11 14,5

    1 BSPP

    Hex 36

    Ø B

    21.5

    58

    Type 524. 809 – 525. 269 Type 525. 349 – 525. 489

    1) We reserve the right to deliver AISI 316 or AISI 316Ti under the material no. 17.B = bore diameter

    Version with dust protection cap on request.

    26

    180°

    Ordering no.

    Type Mat no.

    Brass

    Spray angle

    BØmm

    V [l/min] Spray diameterD

    at p = 3 bar approx.

  • Example Type + Material no. + Connection = Ordering no.for ordering: 5MI.162 + 1Y + AH = 405. 204. 1Y. AH

    27

    1/2 BSPP

    18

    Ø 36

    90,3

    Hex 34Ø 42,5

    Ø 363/4 BSPPfemale

    Hex 34

    90.3

    Ø 42.5

    n Inexpensiven Self rotatingn Efficient slot design

    Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

    Max. tank diameter:3,0 m

    Operating pressure:1.0 - 2.5 bar

    Max. temperature:140 °C

    Installation:Operation in every directionis possible

    Materials:1Y: AISI 316L and 440C21: Alloy C-22 and C-276

    Bearing:Double ball bearing1Y: AISI 440C21: Alloy C-276

    Required prefiltration:Line strainer with a mesh sizeof 0.1 mm/170 mesh

    Ø 36Ø 19,2

    12,7

    34,8

    Ø 3,2

    Ø 3

    ,2

    107

    Ø 42,5

    * NPT on request · More slip-on sizes on request. · Weld-on versions on requestOperation with compressed air only for short-term usage. Operation above the recommended operating pressure meanshigher wear and smaller droplets. This might have adverse effects on the cleaning result.Slip-on versions: R-clip made of stainless steel AISI 316L is included (Ordering number: 095.022.1Y.50.60 (5MI)095.013.1E.05.59 (5MC)). Depending on diameter of the adapter the flow rate can increase due to leakage between connectingpipe and rotating cleaning nozzle.

    Slip-on connection ASME - BPE 1997(OD-Tube)

    Rotating cleaning nozzle »MiniSpinner«

    Series 5MI

  • 28

    3819,2Ø

    25,5

    25,4

    Ø 3,3

    12,7

    132

    29,7

    Ø 57Ø 61

    n Self rotatingn Powerfull flat jets

    Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

    Max. tank diameter:Rinsing: 5.0 mCleaning: 3.0 m

    Operating pressure:1.0 - 2.5 bar

    Max. temperature:140 °C

    Installation:Operation in every directionis possible; when installedhorizontally rotation startsat 2 bar

    Materials:Stainless steel AISI 316L,PEEK and Rulon 641

    Bearing:Double ball bearing madeof stainless steel

    Filtration:Line strainer with a mesh sizeof 0.1 mm/170 mesh

    Ø 38

    Ø 57Ø 61

    1133,4

    105

    Ø 50Ø 38

    125

    Ø 57Ø 61

    Type

    [mm]Connection

  • 29

    L

    W

    n Self-spinning stainless steel tank cleaning headn Powered and lubricated by the cleaning fluidn Flat fan nozzle holes for par- ticularly powerful all-round cleaningn Large free cross sections, less prone to clogging

    Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

    Max. tank diameter:6,0 m

    Recommended operatingpressure: 1-3.5 bar, max. 5 bar

    Max. temperature:90°C

    Weight:NPT 1” 750gNPT 2” 1800gNPT 3” 3600g

    Materials:171): AISI 316Ti and PTFE

    Bearing:Slide bearing made of Teflon®(PTFE)

    Accessories:Spare parts set consisting of:n Top sealn Bottom sealn Boltn Nutn Sleeven Instructions for use

    Required prefiltration:Line strainer with a mesh sizeof 0.3 mm/50 mesh

    Rotation nozzle „Gyro“

    Series 577/579

    NPT 1" 057. 701. 55

    NPT 2" 057. 702. 55

    NPT 3" 057. 703. 55

    Size Ordering no.

    Ordering no.

    Type Connection

    Spray angle

    NPT 1"

  • 30

    n Self rotatingn Rotating solid jetsn Recommended for tanksmade of glass and enamel

    Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

    Max. tank diameter:Rinsing: 5.0 mCleaning: 3.0 m

    Operating pressure:1.0 - 2.0 bar

    Max. temperature:95 °C(Versions for use with highertemperature on request)

    Installation:Operation in every directionis possible

    Material:PTFE (Teflon®)(Electrically conductive version on request)

    Bearing:Slide bearing made of PTFE

    Filtration:Line strainer with a mesh sizeof 0.3 mm/50 mesh

    Ø 25,4B

    A

    19

    Ø 49 (78,5)

    Ø 19,2(25,5)Ø 3,3

    83

    29 (32) 13 (14,5)

    Ø 50

    Ø 49(78,5)

    BSPP female thread* 1 1/2" Tri-Clamp

    Data in brackets refer to 1"-version.

    Data inbracketsrefer toproductsmarkedwith **.

    14,3

    46,1

    23,8

    63,9

    R-clip

    1)

    2)

    Slip-on connection ASME - BPE 1997 (OD-Tube)

    Rotating cleaning nozzle »Teflon® Whirly«

    Series 573 / 583

    Slip-on version

    certified

    according to »3-A

    ®«.

    Ordering number EØ

    [mm]Connection

  • 31

    PTFE Whirling Nozzle –for high temperature applicationsSeries 599

    n PTFE whirling nozzle for high temperature applicationsn Balanced rotating actionn Gap-free all-around cleaningn Free spinning, self-lubricating and self-flushingn All used materials are FDA- conform

    Applications:For rinsing of small and me-dium-sized vessels and reactorsin higher temperature proces-sing environments.

    Max. tank diameter:Rinsing: 5 mCleaning: 3 m

    Recommended operatingpressure: 1-2 bar, max. 6 bar

    Installation: Operation in every direction ispossible

    Max. temperature:130°C

    Materials:n PTFEn Rings: Hastelloy®

    Ø B

    A

    Ø B

    A

    Ø B

    A

    599. 170. 55. BK 599. 174. J7. TF07599. 133. 55. BK

    Ordering no.

    Type Connection

    Strahlwinkel

    3/4" male NPT

  • 32

    E = Narrowest free cross-section

    n Gear-controlledn Particularly powerful solidjets

    n Two different sizes for a variety of container sizes

    n Operating pressures up to15 and 25 bar possible

    Applications:Cleaning ofn Systemsn Machinesn Tankersn Large tanks

    Max. tank diameter:See table

    Operating pressure:2,0 - 10,0 bar

    Temperature: 95 °C, 130 °C (Environment)

    Installation: Operation in any installationposition

    Materials:AISI 316L, PEEK, PTFE,EPDM, Zirconium oxide

    Weight: 5TA approx. 0.9 kg5TB approx. 4.0 kg

    Bearing:Ball bearing

    Required prefiltration:Line filter with 0.2 mm/80 mesh

    Rotation monitoring sensor:This series is qualified forrotation monitoring with theLechler sensor.

    G 3/4 ISO 228

    (Ø54

    )

    Ø46,5

    39Ø

    164

    (Ø103,5)Ø91

    Ø65

    G 1 1/2 ISO228

    246

    High impact tank cleaning machine

    Series 5TA / 5TB

    Sprayangle

    Orderingnumber

    Type

    [mm]

    Number,Ø nozzles

    [mm]

    V. [l/min]

    p [bar] (pmax = 15 bar)Max. tank-diameter (at 5 bar) [m]

    2 5 1040 psi [USgal./min]

    5TA.403.1Y.AL 1.5 4 x 3.0 25 40 56 7.8 8.0

    5TA.404.1Y.AL 1.5 4 x 4.0 42 66 93 12.9 11.0

    5TA.405.1Y.AL 1.5 4 x 5.0 50 79 112 15.5 12.0

  • 33

    5TM.208.1Y.AS

    5TM.210.1Y.AS

    5TM.406.1Y.AS

    5TM.407.1Y.AS

    5TM.408.1Y.AS

    5TM.410.1Y.AS

    Sprayangle

    at 40 psi[US gal./min]

    2 x8.0

    2x10.0

    4x6.0

    4x7.0

    4x8.0

    4x10.0

    125

    160

    140

    170

    200

    260

    153

    196

    171

    208

    245

    318

    198

    253

    221

    269

    316

    411

    39

    50

    43

    53

    62

    81

    Number, Ø Nozzles[mm]

    8

    10

    6

    7

    8

    10

    E Ø

    [mm]

    1 1/2

    1 1/2

    1 1/2

    1 1/2

    1 1/2

    1 1/2

    ConnectionBSPPfemale

    2 3 5

    Orderingnumber

    n Gear drivenn Very powerfull solid jets

    Applications:Cleaning ofn Plant and equipmentn Tanksn Machinesn Road tankersn Large vessels

    Max. tank diameter:Rinsing: 24.0 mCleaning: 15.0 m

    Operating pressure:2.0 - 5.0 bar

    Max. temperature: 60 °C(Version for higher tempera-tures on request)

    Installation: Operation in every directionis possible

    Materials:Stainless steel AISI 316L,Gear components made ofPTFE and carbon fibre

    Weight: approx. 7.5 kg

    Bearing:Ball and slide bearings

    Required prefiltration:Line strainer with a mesh sizeof 0.2 mm/80 mesh

    Rotation monitoring sensor:This series is qualified forrotation monitoring with theLechler sensor.

    E = Narrowest free cross-section

    The cycle time takes between 7 and 41 min depending on type and pressure.

    360°

    Rotation monitoringsensorPlease ask for moreinformation.

    92

    145

    264

    Ø 122

    153

    192

    222

    High impact tank cleaning machine

    Series 5TM

    V.[l/min]

    p [bar] (pmax = 7 bar)

  • Exzenter- Baureihe V [l/min] Anschluss Anwendung/ Seite Hohlkegeldüsen bei p = 2 bar Konstruktion

    2.82.9

    302 60°80°90°130°

    0.40 – 25.00 3/8 BSPP Humidification of air in air washers, dust control, sprayingonto filters, foam control, cool ing.Non-clogging nozzle design,without swirl insert.

    Eccentric hollow Series V [l/min] Connection Application/ Catalogue cone nozzles at p = 2 bar Design page

  • . . . AN D I N D I F F E R E NT S P E C I A L B ROCH U R ES

    We have collated informationabout special nozzles in theirown brochures coveringvarious subject areas that arealso of particular interest to thechemical industry.

    All documents can be down-loaded from our website atwww.lechler.com.We would also be happy tosend you the brochures.

    35

    Full cone nozzles Series V [l/min] Connection Application/ Catalogue at p = 2 bar Design page

  • Lechler GmbHPrecision Nozzles · Nozzle SystemsP.O. Box 13 2372544 Metzingen / GermanyPhone +49 (0) 7123 - 962 - 0Fax +49 (0) 7123 - 962 - 444

    E-Mail: [email protected]: www.lechler.com

    Online service

    Edition 09/14

    · EN · PDF · M-2014-3550-115 · www.dgm-walliser.de · Subject to technical modification.

    ON TH E I NTE RNET, YOU CAN F I N D EVEN MORE I N FORMAT ION

    AND SU PPORT FOR YOUR WORK AT : www. l ech l e r . com

    You can also find on the Inter-net additional information aboutour entire range of services,work aids, our global presenceand much more besides – welook forward to your visit.

    AND AT h t t p : / / l e ch l e r . pa r t commun i t y . com

    THERE 'S 3D DES IGN DATA

    3D data on Lechler nozzlesand accessories is availableto you free of charge for yourdevelopment and designwork. Profit from these ad-vantages:

    n Time-saving, direct down- load of design drawings and technical data.

    n Simple product selection similar to the Lechler printed catalogue.n Preview function with pro- duct photo and 3D graphic.n Available in all common 3D file formats.n Free use after once-only registration.

    With this service, Lechler onceagain proves its competenceand its high standards as atechnology leader.

    Take advantage of this offer tosimplify your work. We wouldbe happy to support you.

    Lechler world-wide

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