Pre shipment inspection-garment
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Transcript of Pre shipment inspection-garment
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
Pre-shipment Inspection Report Report #: SZ20130707005IN
General Information:
Client name
Product name
Item
SWB101,SWB102,SWB103,SWR101-A,SWR101-
B,SWR102-A,SWR102-B,SWR104
PO#
Ordered quantity 8000PCS
Supplier name Jinjiang Aide Dress Co.,Ltd
Inspection Date July 7, 2013
Arrival time
Departure time
Inspection location
Inspection summary
Inspection Sections Conform? (Y / N) Remarks
1. Product quantity N Till the inspector arrived, the factory has finished packing 69ctns
2.Packing Y
3. Shipping marks inspection Y
4. Product conformity inspection Y Randomly selected 20pcs to check and found 13 pcs out of tolerance at some position, Please refer to attached data measure picture in page 23
5. Workmanship appearance / function inspection Within AQL
Cr Ma Mi
Found 0 5 10
Max 0 10 14
Checked Qty 200 200 200
Most serious defects found:
6. Testing / checking Y
1, Pulling test with 15 pounds -S2 -Passed 2, Rub test to check the color fastness of the fabric with dry cloth and wet cloth -2 pcs—Passed 3, Color bleeding test-Wash the product in cold and hot saline water, and check if the color of water is changed or not-2 pcs--Passed 4, Scan the barcode on product or package of product with barcode scanner-S2--Passed 5, Fabric opaque test -S2--Passed 6, Color shade among the pieces—Passed 7, The factory has no equipment to do the needle detection test.
Conclusion : Failed (Client has the final decision to Reject or Approve)
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
AQI Comments : 1, Only 69 cartons packed, SWB101 21ctns,SWR101-B 24ctns,SWR102-B 24ctns. for the SWB102 and
swb103 still have not finished products to check. 2, The factory has no equipment to do the needle detection test. 3. Randomly selected 20pcs to check and found 13 pcs out of tolerance at some position, Pls refer to
attached date measure picture 4. Broken overlock stitching(3 out of 200)Need to rework 5. Loosed stitching (1 out 200)Need to rework 8. Untrimmed thread ends(7 out of 200)Need to cut off 9. Puckering at side seam(1 out of 200)Need to rework 10. Uneven stitching (1 out of 200)Need to rework 11. Loose yarn (1 out of 200)Need to cut off) 12. Uneven width of the strap(1 out of 200)Need to replace
Manufacturer Signature AQI Inspector Benny Cheng AQI Report
Approver David Ma
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
Inspection Method Applied:
Inspection type Pre-Shipment Inspection
Inspection Standard ANSI/ASQZ1.4 (MIL-STD-105E)
Sampling plan Single, normal
Inspection level G – II
AQL: Cri. 0 Maj.: 2.5 Min.: 4.0
Sample size inspected 200 Quantity of cartons available for inspection
Quantity for selected cartons
Carton # of the selected cartons
1. Product quantity inspection:
Model # Model Name Ordered Qty.
Available Qty.
% of Finished Products
Packed Cartons
Not packed Cartons
% of Finished Packing
SWB101 800 800 21 4
SWB102 800 0 0 0
SWB103 1600 0 0 0
SWR101-A 800 30 0 0
SWR101-B 800 800 24 2
SWR1-2-A 800 30 0 0
SWR102-B 800 800 24 2
SWR104 1600 60 0 0
TOTAL 8000 2520 69 0
2. Packing inspection
Test # Spec Requirement Conform?(Y / N) Remarks
2.1 Packing check Y
2.2 Outer Packing Y
2.3 Dimensions of cartons Y
2.4 Weight of cartons Y
Test # Spec Requirement Expected Actual Finding / Comments
2.1 Packing Check
2.2 2.2-1: What is the number of corrugated layers on cartons? 5Layers
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT Outer
Packing
2.2-2: Do the cartons’ layers conform to the client’s specs? 2.2-3: Products are perfectly fitted in the carton :( Does the sealing method for cartons conform to the client’s specs?)
YES
2.2-4: No over-packed, no gap, no crash are allowed YES 2.2-5: Does the number of pieces per carton conform to the client’s specs (check on 5 cartons)?
YES
Test # Spec Requirement Actual Finding
Carton # L x W x H (CM)
2.3 Dimensions of cartons L x W x H (CM):
26 48*42*19cm
2.4 Weight of cartons(KG)
26 6.1
21 2.7
14 2.5
Packing check Pictures:
Packing check Packing check
Packing check Master carton and inner carton
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
Pictures of cartons dimensions check
2.3-1 Length 2.3-2 Width
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
2.3-3 Height 2.3-4 Cartons’ layers
Pictures of cartons weight check
2.4-1 Weight 2.4-2 Weight
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
3. Shipping marks inspection
# Marks description Conform?(Y / N) Remarks
3.1 Bar code N/A
3.2 Main label / Marks Y
3.3 Care/composition label Y
3.4 Size label N/A
3.5 Country origin label N/A
3.6 Hang tag N/A
3.7 Poly bag printing / label N/A
3.8 Inner box printing / label N/A
3 Pictures for check shipping marks
3.1 3.2
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
4. Product conformity inspection:
Test # Testing Items Conform?(Y / N) Remarks
4.1 Product Overview Y
4.2 Product Color/Artwork Y
4.3 Product Dimensions and Weight Pending Some of dimensions out of tolerance and
need to confirm
4.1 Product overview and Description pictures:
4.1-1 Front View 4.1-2 Back view
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
SWR101-B
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
SWR102-A
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
SWR102-B
SWR104-Nautical AOP Swimsuit
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
SWR104-RED
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
4.2 / Product Color/Artwork
Actual Findings
Customer Expected Result Actual Findings
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
Y
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
4.2-1 Art 4.2-2 Art
4.2-3 Logo Reference 4.2-4 Printing Pictures
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DOCUMENT #:AQI-DOC-PSI REPORT
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
N/A
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
SWR104-Red
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
4.3 Product Dimensions and Weight
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
5. Workmanship appearance / function inspection
# Defects description Cri. Maj. Min. Remarks
5.1 Uneven width of the strap 1
5.2 Broken overlock stitching 3
5.3 Loosed stitching 1
5.4 Untrimmed thread ends 7
5.5 Swb101 Puckering at side seam 1
5.6 Poor stitching 1
5.7 Loose yarn 1
Total Defects 8 7 Failed
Maximum allowed Defects 0 10 14
Pictures of defects
5.1 Uneven width of the strap 5.2 Broken overlock stitching
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
5.2 Broken overlock stitching 5.4 Broken overlock stitching
Loosed stitching Untrimmed thread ends
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
Swb101 Puckering at side seam Swr101-B Poor stitching
Swr102-A Loose yarn
Nil
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
6. Reliability Tests
# Testing Items Sample Size PASS/FAIL Defect Description
6.1 Pulling test with 15 pounds S2 PASS
6.2 Rub test S2 PASS
6.3 Color bleeding test S2 PASS
6.4 Scan test S2 PASS
6.5 Fabric opaque test S2 PASS
6.6 Color shade among the pieces S2 PASS
6.7 Fabric weight check S2 PASS
6.8 Needle density check S2 PASS
Pictures of Reliability Tests
Pulling test with 15 pounds -S2
Rub test to check the color fastness of the fabric with dry cloth and wet cloth -2 pcs
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
Color bleeding test-Wash the product in cold and hot saline water, and check if the color of water is changed or not-2 pcs
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
Scan the barcode on product or package of product with barcode scanner-S2
Fabric opaque test -S2
Color shade among the pieces
Fabric weight check
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
Needle density check
7. Factory General Outlook
Is the factory/workshop location Same as booked by client? Factory/Workshop cooperation Factory/Workshop organization
Yes Average Average
Factory/Workshop Cleanliness Inspection Room Lighting Conditions
Inspection Room Conditions Cleanliness
Clean Bright Clean
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SHENZHEN AQI INSECTION SERVICE CO.,LTD TEL: 0086 0755-66603073 EMAIL: [email protected]
DOCUMENT #:AQI-DOC-PSI REPORT
Overview of the factory- Production line Production line
Nil
Nil Nil
IMPORTANT NOTES THE ABOVE RESULT(S) REFLECT(S) AQI QUALITY INSPECTION FINDINGS AT THE TIME AND PLACE OF INSPECTION. THIS REPORT DOES NOT RELEASE THE BUYER OR SELLER FROM CONTRACTUAL RESPONSIBILITIES, NOR DOES IT PREJUDICE THE BUYER’S RIGHT OF CLAIM TOWARD THE SELLER/SUPPLIER FOR COMPENSATION FOR ANY APPARENT AND/OR HIDDEN DEFECTS NOT DETECTED DURING INSPECTION OR OCCURRING ANYTIME THEREAFTER.
End of the Report