Pre-shipment Inspection Report - AQI Service...Inspection Standard ANSI/ASQZ1.4 (MIL-STD-105E)...
Transcript of Pre-shipment Inspection Report - AQI Service...Inspection Standard ANSI/ASQZ1.4 (MIL-STD-105E)...
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Pre-shipment Inspection ReportDOCUMENT #:AQI-DOC-PSI REPORT
Report #: PSI20171026-171016-D
General Information:
Client name XXX
Product name Baby diaper backpack
Item Gray/Blue
PO# N/A
Ordered quantity 600Pcs(Gray:400+Blue:200)
Inspection Date 20107/10/26
Arrival time 08:10 AM
Departure time 14:10 PM
Supplier name XXX
Factory name XXX
Inspection location Shenzhen,China
Inspection summary
Inspection Sections Conform?
(Y / N) Remarks
1. Product quantity Y
2. Workmanship appearance / function inspection
Beyond AQL
Cr Ma Mi
Found 0 0 19
Max 0 3 7
Checked Qty 80 80 80
Most serious defects found: Untrimmed thread ends -18pcs
3. Reliability tests Pending Refer to remark 4.1
4. Packing Y
5. Shipping marks inspection Y
6. Product conformity inspection Pending Refer to remark 3.1,5.1
Conclusion : Failed, Due to beyond AQL (Client has the final decision to Reject or Approve)
UNICARGO Remarks:
1 Quantity and packing
1.1 Upon the inspection, product 100% finished and packed into cartons.
2 Workmanship
2.1 Random selected 80pcs samples for inspection, found defects: Untrimmed thread ends-18pcs, Color yarn-1pc, The inspector already request the factory to fix the defects before shipment.
3 Style, color& Documentation
3.1 No approval sample for inspection reference
4. Test
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4.1 The factory refused to do carton drop test
5. Measurement
5.1 The customer data does not provide dimensional tolerance
6. Client’s requirements as follows:
6.1. Strong waterproof polyester fabric. the same fabrice and same colore should be on the bag and on the bonus items inside: changing mat and pacifier case
Pass
6.2. Each bag contains 1 changing mat, 1 pacifeir case, 1 buisness card. Pass
6.3. Stitches are strong and high quality. so are the straps and zippers Pass
6.4. Magnetic button - strongly attached- does not fall off. Pass
6.5. Logo- positioned above the front zipper, like in the photo attached. on the pacifier- only a flower logo. position- like in the photo attached
Pass
6.6. Polybag- logo in the front side of the bag. warning in the back side. after the warning it should say "made in chiana". the polybag is tight and nice on the bag.
Pass
6.7. Fnsku code is on each unit- code for grey and blue bag are attached. Pass
6.8. On the carton there should be a sticker with a code - also attached. Pass
6.9. The most important thing: packege size should not be over 18*8*14 inch!!! Pass
Manufacturer Signature
Ms.Wong AQI Inspector Bowen ZhengAQI Report Approver
Bob Zhang
Inspection Method Applied:
Inspection type Pre-Shipment Inspection
Inspection Standard ANSI/ASQZ1.4 (MIL-STD-105E)
Sampling plan Single, normal
Inspection level G–II
AQL: Cri. 0 Maj.: 1.5 Min.: 4.0
Sample size inspected 80pcs
Quantity of cartons available for inspection
75cartons
Quantity for selected cartons 11cartons
Carton # of the selected cartons No carton numbers was marked
1. Product quantity inspection:
Item # Item No.
/Color OrderedQty.(Pcs)
AvailableQty.( Pcs)
Packed Cartons
% of Finished Packing
Sample Size
Sets Cartons
Baby diaper backpack
Gray 400 400 50 100% 54 7
Blue 200 200 25 100% 26 4
Total -- 600 600 75 100% 80 11
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2. Workmanship appearance / function inspection
# Item Defects description Cri. Maj. Min. Remarks
2.1 Gray Untrimmed thread ends - - 13 Repaired
2.2 Blue
Untrimmed thread ends - - 5 Repaired
2.3 Color yarn - - 1 Repaired
Total Defects 0 0 19 Beyond AQL
Maximum allowed Defects 0 3 7
Pictures of defects
2.1 Untrimmed thread ends-Minor
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Nil
2.2 Untrimmed thread ends-Minor
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Nil
2.3 Color yarn-Minor
Nil
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3. Reliability Tests
# Testing Test Description Sample Size Result
3.1 Carton drop test 61cm, 1angle,3edges,6surfaces 1cartons Not allowed by factory
3.2 Barcode scanning test
Barcode read 5pcs Passed
3.3 Seam strength check
Check the seam strength on each part/pocket, especially on the handle or shoulder strap-check the quality of
the seaming
125pcs Passed
3.4 Color fastness test
Rub test to check the color fastness of the fabric (including the lining) and
all the accessories. Use a white cotton cloth to rub the material. Rub
the item 10 times over a 10 cm distance.
Test with both a dry and a wet cloth.Expected result: There should be no color sign transferred after testing.
5pcs Passed
3.5 Function check Normal using 80pcs Passed
3.6 Smell test Check the item for any strong or
offensive odors 80pcs Passed
3.7 Needle density check -- 5pcs Passed
3.8 Fatigue test Fatigue test for zippers, Velcro, snaps and all adjustable parts
5pcs Passed
3.9 Loading test Use 12kgs weight to loading on
strap. Static and dynamic handle strength test.
5pcs Passed
3.10 Waterproof test ---------- 5pcs Passed
3.11 Wear test -- 5pcs Passed
Pictures of Reliability Tests
3.2 Barcode scanning test
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3.3 Seam strength check
3.4 Color fastness test
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3.5 Function check
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3.7 Needle density check(7-8 stitching per inch)
3.9 Loading test
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3.10 Waterproof test
3.11 Wear test
4. Packing inspection
Test # Spec Requirement Conform? Remarks
4.1 Packing check Y
4.2 Outer Packing Y
4.3 Dimensions of cartons Y
4.4 Weight of cartons Y
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4.1 Packing Details
Item No. Qty/Carton Carton Size(cm) Gross Weight(kg) Qty/Inner box
Marking Actual Marking Actual Marking Actual Marking Actual
Gray/
Blue 8 8 48x39x55 48.2x39.6x56.3 -- 9.21 -- --
4.2 Outer
Packing
Carton packing
Packing Quantity 8pcs per carton Corrugated Paper Plies 5
Staples on carton? No Carton Filling Yes
Inner Packing
Packing Quantity N/A Corrugated Paper Plies N/A
Unit Packing
Polybag with warning clause
Yes Polybag with Air holes Yes
Desiccant N/A Tissue paper N/A
4.2-1: Products are perfectly fitted in the carton :( Does the sealing method for cartons conform to the client’s specs?)
Yes
4.2-2: No over-packed, no gap, no crash are allowed Yes
4.2-3: Does the number of pieces per carton conform to the client’s specs (check on 5 cartons)? Yes
Packing check Pictures:
Gray
Carton overview Carton overview
Outer packing 5-ply of corrugated paper
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Unit packaging Unit packaging
Blue
Outer packing Unit packaging
Nil
Unit packaging
Pictures of cartons dimensions check
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Pictures of cartons weight check
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5. Shipping marks inspection
# Marks description Conform?(Y / N) Remarks
5.1 Bar code Y
5.2 Main label / Marks P FBA sticker hasn’t put on carton yet
5.3 Care/composition label N/A
5.4 Size label /Marks N/A
5.5 Country origin label Y “MADE IN CHINA” on outer barcode sticker
5.6 Poly bag printing / label Y Same with client’s requirement
5.7 Gift box printing / label N/A
Pictures for checking shipping marks
Carton label for gray Carton label for blue
Pictures for checking poly bag and barcode
PE bag view Logo on PE bag
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Air hole Warning words
Barcode sticker for gray Barcode sticker for blue
6. Product conformity inspection:
Test # Testing Items Conform?(Y / N) Remarks
6.1 Product Overview Y
6.2 Product Color/Artwork Pending No client approval sample was provided for reference.
6.3 Product Dimensions and Weight Pending Refer to remark 5.
6.1 Product overview and Description pictures:
Gray
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Product view Product view
Logo Product view
Product view Product view
Business card Product view
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Product view Product view
Product view Product view
Product view Product view
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Zipper Product view
Product view Product view
Zipper Zipper
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Product view Product view
Product view Product view
Product view Product view
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Product view Small bag
Small bag Small bag
Product view Product view
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Product view Rating information
Changing mat Changing mat
Blue
Product overview Product view
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Logo Product view
Product view Product view
Product view Product view
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Product view Product view
Product view Product view
Product view Product view
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Changing mat Changing mat
6.2 / Product Color/Artwork/Label/Tags
Nil
6.3 Product Dimensions and Weight
Dimensions Expected Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Result
Product LxWxH(cm) N/A” 32x18x50 32x18x50 32x18x50 32x18x50 32x18x50 Pending
Changing mat
LxW(cm) N/A 57X35 57X35 57X35 57X35 57X35 Pending
6.4 weight table
Product Weight Expected Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Result
-- Kg -- 1.01 1.02 1.01 1.01 1.01 Pending
6.3 Pictures for check product dimensions and weight
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Nil
7. Additional Pictures
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Factory name Carton storage
Carton storage Warehouse
8. Factory General Outlook
Is the factory/workshop location Same as booked by client?
Factory/Workshop cooperation Factory/Workshop organization
Yes Average Average
Factory/Workshop Cleanliness Inspection Room Lighting
Conditions Inspection Room Conditions
Cleanliness
Clean Bright Clean
Overview of the supplier Production line Ware house
N/A
9. Draft Report
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IMPORTANT NOTES THE ABOVE RESULT(S) REFLECT(S) AQISERVICE QUALITY INSPECTION FINDINGS AT THE TIME AND PLACE OF INSPECTION. THIS REPORT DOES NOT RELEASE THE BUYER OR SELLER FROM CONTRACTUAL RESPONSIBILITIES, NOR DOES IT PREJUDICE THE BUYER’S RIGHT OF CLAIM TOWARD THE SELLER/SUPPLIER FOR COMPENSATION FOR ANY APPARENT AND/OR HIDDEN DEFECTS NOT DETECTED DURING INSPECTION OR OCCURRING ANYTIME THEREAFTER.
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End of the Report