Praesentation Smart Fiber,

7/31/2019 Praesentation Smart Fiber,

1/73

1

discover the world of intelligent fibers


2/73

2


3/73

3

ContentI. Company/Technology Page 4

1. Profile Page 52. Scientific Background Page 73. smartcel- / SeaCell-Technology Page 9

II. Fibers Page 141. smartcel sensitive Page 152. smartcel clima Page 223. SeaCellpure Page 31

4. SeaCellactive Page 365. smartcel bioactive Page 436. smartcel hygienic Page 507. smartcel energy Page 568. smartcel ceramic Page 619. smartcel filaments Page 68

Contact Page 73


4/73

4

I. Company/Technology


5/73

5

1. Profile


6/73

6

smartfiber AG was founded in September2005 to combine the scientific know-howgained over ten years of R&D activity by theThringen Institute for Textile and Plastics

Research (TITK) with the Corporatebackground provided by marketing and salesprofessional Michael Kohne.

smartfiber AG:

develops, produces an sells smartcelfunctional fibers for a wide range ofindustrial segments.

has a highly qualified research team ofmore than 40 scientists and productiontool assistants.

in July 2007 took over the factory, thepatents and the employees of SeaCellinRudolstadt. The result of this takeoverwas an increase in production capacity ofmore than 500 tons per year.


7/737

2. Scientific background


8/738

TITK in Rudolstadt has more than ten yearsof experience in the field of original polymerresearch and functional fibers.

Up to the present the applied research ofthe TITK, based on the pure textilecompetence in application of fibers in thetextile industry, has been developed to atop-modern, worldwide-known institute formaterials research.

The by the institute developed and patentedALCERU-process is a low-waste andenvironment-friendly technology for formingcellulose.

To manufacture functional fibers, amineoxides and water are used to separate thecellulose directly and without chemicalmodification, and the textile fibers are thenproduced in a spinning process.


9/739

3. smartcel/SeaCell

Technology


10/7310

The smartcel functional fiber is a lyocell fiber made from cellulose using amodified ALCERU-production process.

The ability to mix organic or inorganic additives homogeneouslyinto the fibers makes itpossible to manufacture various functional fibers which offer a variety of exceptionalperformances features and efficiency levels.


11/7311

Comparison of the production processes


12/7312

The Lyocell process is purely physical: Incontrast to the viscose process it is characterisedby a modern standard of environmentalcompatibility (low environmental pollution,closed solvent circuits).

Since the fibre is made of cellulose, smartcelis 100% biodegradable, and as a renewableraw material it contributes to conservingresources.

smartcelcombines the advantages of cellulose fibers, such as optimal moistureabsorbtion, with functional propertiessuch as bioactivity and temperature regulation.

Overall, smartcel is characterized by excellent suitability for textile processing,wide versatility in application and high efficiency.

hohen Wirkungsgrad.

smartcel features


13/7313

The smartcel-technology enables variousfields of application in different sectors of

industry. The use of various additives yields

nine product segments, which all contain the

smartcel- technology and can also be

combined with one another.

The natural world

of smarfiber

smartcel Fibers


14/7314

II. Fibers


15/7315

1. smartcel sensitive


16/7316

smartcelTMsensitive the new functional fiber of smartfiber AG with the essential

trace element zinc: antibacterial, skin-caring, natural and also dyeable in white.

smartcel sensitive


17/7317

Zinc is a real elixir of life. It has a decisive influence on our well-being like few othernutrients.

It is present everywhere in the body and is of critical importance for the corefunctions of the body.

It strengthens the immune system(the bodys defenses) but also sensory functionsand fertility.

As an essential component of over 100 enzymes, it contributes to the digestion andutilisation of fats, proteins and carbohydrates and is closely involved in energyproduction.

Zinc also has a vital function for the skin. It helps to defend against infection in the longterm and to heal inflammation and wounds. Zinc-containing creams and cosmetic careproducts which are applied to the skin often promote healing.

What is Zinc?


18/7318

The incorporation of zinc elements in thesmartcelTMsensitive-fibers also means thatthe build-up of odour and bacteria is keptdecisively at bay.

The antibacterial effect of zinc is based on

the oligodynamic effect, which describesa disruption in the bacterial metabolism.

The cell membrane is altered and theexchange of substances with theenvironment is made more difficult.

Functionality


19/7319

smartcelTMsensitivecontains pharmagrade 4 zinc white a pharmaceuticallypure zinc oxide produced from metalliczinc.

It meets DAB 10 purity requirements andother international regulations for thepreparation of pharmaceuticals.

It is used in pharmaceuticals, cosmetics,dental chemistry and nutritionalsupplements, among others.

Zinc oxide properties


20/7320

The first antibacterial natural fiber withthe essential trace element zinc

Protects and cares for the skin

No nanotechnology, no aggressive

chemicals

Even works with wool blends!

Washes very well and can be dyed in allcolours, including white

Patented technology, effective in the longterm (functional permanence)

Constant release of zinc onto the skin

The advantages of smartcelTMsensitive


21/7321

smartcelTMsensitiveis certified by Eco-Tex standard 100, product class 1 (for baby products).

The University Clinic of Jena for Dermatology and Dermatological Allergology, quality certified to

JIS L 1902:2002, confirmed in test report no.: 42/2009 the highly antibacterial effect of

smartcelTMsensitive-fibers.

Technical Data: Tests:

Technical Data

Yarn count: 2,5-6,7 dttex

Tear resistance: 2,5 dtex 26-28 cN/tex (dry) and21-24 cN/tex (wet),

6,7 dtex, 18-21cN/tex (dry) and15-17 cN/tex (wet)

Cut length: 38-120 mm (adjustable)

Dyeability: can be dyed in all tones (thefibers matting effect should be

taken into account)

Colour: ecru

Odourless

Blends with cotton and wool:

Overall antibacterial activity to JIS L 1902:

2002 effective, efficacy of the cotton/wool

blend fabric proven for up to 80 washes (60C

household laundry)

Blends with cotton:

Test for irritation and delayed hypersensitivity

(LLNA) DIN EN ISO 10993-10:2007: passed

University of Jena cytotoxicity test: passed


22/7322

2. smartcel clima


23/7323

smartcel-technologya micro heat accumulator with extraordinary potential!

smartcel clima-fiber is a PCM (phase change material)-microcomposite with thermo regulating features.

smartcel clima is an essential technological and functionalimprovement in comparison to the classic phase change materials.

smartcel clima


24/73

24

Via direct spinning paraffin isembedded in the highly crystalline andtear-resistantsmartcelfunctional fiber.(one of the long-known effects of paraffinis that it absorbs or emits heat whenmelting or solidifying.)

Thus unequaled many micro composite

accumulators per unit of cellulose can beprocessed.

The effect is that with comparable textile features greater heat accumulator capacity canbe achieved (up to 80 joules per gram of fiber).

Textiles manufactured on the basis of smartcel clima can absorb excessive body heat,

and if required, dispense it.

Thus temperature regulationis assured, providing extraordinary wearing comfortandan excellent micro climate.

smartcel clima


25/73

25

Based on: naturallyocell fiber

Via direct spinningof paraffin (withoutcapsules)

Contains paraffinextracted fromcolza

More storagecapacity ( up to 80

joules/g of fiber)

Better permanenceof functions, due toavoided bursting ofcapsules

Smooth surface

Better textileworkability

Based onviscose orsynthetic fiber.

Works withencapsulatedsynthetic paraffin

Thereby limitedquantity ofcapsules andlimited storagecapacity

By mechanical

forces thecapsules burstand the fiberslose the ability tostore heat.

Very bumpysurface structure

smartcel clima Classic phase change materials

Electron microscopetransmitted light image

(homogeneousstructure: whole fiber

works as accumulator.)

Electron microscopeimage, (smooth surface

structure )

Electron microscope image:(PCM-capsules, bumpy

surface)

smartcel clima in comparison


26/73

26

Very good textile workability

Very good colourability

Even with high filling grades the surfaceof the fiber remains smooth, with a

classic finish and processability.

This provides the demanded fiberfineness and makes the fiberinsensitiveto mechanical and chemicalforces.

Depending on the choice of paraffin, thetemperature range of heat absorbtionor heat dissipation can be adjustedaccording to the application.

Additional features


27/73

27

Phasechange temperature for thermal absorption: 25 C - 40 C

* Value changes with yarn count of fiber

Characteristics:

Yarn count

Tear resistance

Tear resistance-V

Elongation

Initial module

Tear resistance (based on yarn count)

Yarn count 1,3-6,7 dtex

Cutting length 38-60 mm

Dyeability dyeable in all tones

Value*:

3,73

6,50

13,80

14.60

310,00

17,50

Measuring Unit:

dtex

cN

%

%

cN/tex

cN/tex

Technical Data


28/73

28

smartcel climaSport and Leisure


29/73

29

smartcel climaBedding


30/73

3030

smartcel climaIceBearFeet TM


31/73

31

3. SeaCellpure


32/73

32

SeaCellpure


33/73

33

Contents of the seaweed : Minerals (like magnesium, calcium)

Vitamins (A, C, E)

Proteins (amino acids)

Carbohydrates

Fats

The health-promoting effects of seaweed:

Activation of cell regeneration

Remineralising of the skin through mineral salts in the seaweed

Anti-inflammatory and itch-relieving effects

Successful in the treatment of neurodermatitis and psoriasis

Protection of the skin against environmental influences and free radicals

Detoxifying and purifying effect

Healing effect thanks to beta carotenes

Ascophyllum Nodosum

Base material: seaweed


34/73

34

Seaweed particles are uniformly distributed over the fiber cross section

Lyocell fiber SeaCell-fiber

Seaweed particles are incorporated intothe fiber


35/73

35

Free radicals (in high quantities) have a big potential to influence health in a negative way.

Many studies show a close connection between the existence of free radicals and theoccurance of severe diseases of the human organism.

The radical quenching characteristics of seaweed work in SeaCellproducts in

the same way as in seaweed.

The radical quenching activity of SeaCell-fiber and fabrics is verified by ABELAntioxidant Test at Friedrich Schiller University Jena.

Anti-oxidative properties


36/73

36

4. SeaCellactive


37/73

37

SeaCellactive


38/73

38

The bioactive substance of SeaCellactive is silver

The silver ions (positively charged) attract the microbes (negatively charged nucleus)

The silver ions diffuse through the cell wall of the micro-organisms

The micro-organisms are killed by blocking of the cell functions

Silver ions reduce the microbe growth in the textile, preventing exposure of the skin

Phase I Phase II

Antibacterial effect how it works


39/73

39

Staphyloccoccus aureus Klebsiella pneumoniae

Time (h)Time (h)

Bacteriagrowth

[logCFU]

Bacteriagrowth[logCFU]

Lyocell Lyocell

SeaCellactive SeaCellactive

Comparison of bacterial growth

The effect of silver in the fiber


40/73

40

Analyzed Candida fungi:

Candida albicans

Candida parapsilosis

Candida glabrata

Candida tropicalis

Candida krusei

Fungicidal effect


41/73

41

Lyocell technology as basis for SeaCellis environmental friendly

Active agent silver is harmless and skin friendly

SeaCellactiveacts fungicidal and antibacterial even after washing

SeaCellpureand SeaCellactivedo not cause cytotoxic effects

SeaCellpureand SeaCellactivecause no irritative reactions on sensitiveskin

SeaCellpureand SeaCellactivecan be smoothly processed in the textile

chain

SeaCellpureis allowed to use the Eco-Label for especialy environmentalfriendly fibers and SeaCellpureand SeaCellactive fulfill all specificationsaccording to ko-Tex Standard 100 and are therefore allowed to use thislabel too.

Additional features


42/73

42

SeaCellactive


43/73

43

5. smartcel bioactive


44/73

44

smartcel bioactive benefits from the advantages of the bactericide silverand kills bacteriaand viruses in a natural way. The antibacterial effect of silver has been known for centuries.

Already our great-grandparents put a silver coin in water or milk to preserve their freshness.

smartcel bioactive


45/73

45

The effectiveness of silver is based onthe release of so-called ions, electricallycharged positive elementary particles.

These ions kill bacteria and viruses ina natural way by blocking their energyreproduction, i.e. micro-organismsstarve in a manner of speaking.

Since no bacteria can develop, there is no decomposition process and thus nounpleasant smellsdeodorant effect.

By integrating finely ground ion exchangers, large quantities of silver can be bonded into

the smartcelbioactive functional fiber. High charging capacity and uniform distributionensure extremely high efficiency.

The silver content can be adapted precisely to each specific application.

smartcel bioactive


46/73

46

High efficiency in its antibacterial effectiveness evenafter more than 80 wash cycles at 95 C.

Excellent textile manufacturing

The antibacterial effect has been tested and certified

by independent laboratories:

The Research Institute Hohensteincertified smartcelbioactive s high antibacterial effectiveness.

Dermatological tests by ProDerm of Hamburg have

confirmed its excellent skin compatibility.

The requirements of EN ISO 10993(biological evaluation ofmedical products) are therefore met. (Institute Fresenius)

smartcel bioactive has been included in the list ofbioactive substances accepted by ko-Tex.

Additional Features


47/73

47

Characteristics:

Yarn count

Tear resistance

Tear resistance-V

Elongation

Initial module


Loop tenacity

Cutting length 38-40 mm

Colour: brown Odour- odourless

Dyeability dyeable in all tones

Value:

6,5-7,3

> 17

15

> 14

580

23

> 5

Measuring unit:

dtex

cN

%

%

cN/tex

cN/tex

cN/tex

Technical Data


48/73

48

smartcel bioactive


49/73

49

smartcel bioactive


50/73

50

6. smartcel hygienic


51/73

51

The smartfiber AG has utilised the fungicide and antibacterial effect of copper tomanufacture the smartcelTMhygienic-fiber. The lyocell fiber is charged with a copper salt

solution.

smartcel hygienic


52/73

52

In many processes of every day life the human body resorts to existing copper depots inthe organism.

Copper is absorbed daily through our food. The element is a necessary requirement for theproduction of the red blood pigment haemoglobin, which transports oxygen throughout thebody.

Copper is also responsible for wound healing, cell growth, strengthening of the autoimmunesystem as well as for the build-up of the defensive forces and the bone structure.

The active ingredient depots which are incorporated into the smartcelTMhygienic-fiberrelease a specific amount of the active agent in the form of copper ions when in contact withhumidity.

Thus adding just small amounts of smartcelTMhygienicalready causes a pemanent stop ofthe microbial contamination of filters, air-conditioning systems and functional non-wovens, sothat fungi, bacteria and viruses can not spread.

smartcel hygienic


53/73

53

smartcelTM

hygienic can be used wherever an enduring improvement of hygienic conditionsof equipment and the immediate environment is necessary.

air-conditioning system filters speacial non-woven

smartcel hygienic


54/73

54

The smartcel hygienic has a proven fungicide and bactericide effect:

The university hospital Jenaattests the smartcelhygienic non-woven apowerful antibacterial effect inter alia to the test strain Staphylococcus aureusATCC 6538 and to Klebsiella pneumoniae ATCC 4352 (test report no. 25/2009).

smartcel hygienic showed a significant antifungal activity against the teststrain Candida albicans DSM 1386 (test report no.27-2009).

smartcel hygienic


55/73

55

Date:

6,7 + 10%

> 18

>14

8-11

14-17

> 5

> 70

> 150

38 + 10%

Measunring Unit

dtex

cN/tex

cN/tex

%

%

cN/tex

mm

Characteristics:

Yarn count

Yarn count tenacity conditioned

Elogation condistion

Elogarton wet

Yarn count nooses tenacity

Wet module

Wet abrasion resistance

Fiberlength

Technical Data


56/73

56

7. smartcel energy


57/73


58/73

58

smartcel energy-fiber yarns and conductive filaments can beprocessed into textile fabrics of different dimensions.

The electrical resistance levels are infinitely variable, and sotheir functional effect is adjustable.

The voltage range is from 12 to 230 Volt.

Uniform heat distribution

Dimensional stability and flexibility at temperatures up to100C

smartcel energy


59/73

59

Features:

Single filament stragth

Total yarn count


Elongation

Color

Spezific electric contact resistance

After hydrothermal annealing at 130 C

Electric series resistance

After hydrothermal annealing

Appearance: on paperboard coil (cheesen cone)

Net weight of coil

Data:

1 tex

150- 170 tex (nach Wunsch auch feiner)

9-10 cN/tex (Einzelfaser)

60-70 mN/tex (Filament)

14-15 % (Einzelfaser)

6,5-7,5% (Filament)schwarz

0,4-0,5 k/m

40-44 k/m

L = 280mm

= 100mm

1000g

Technical Data


60/73

60

Heatable textile fabricsClothing to protect against the cold

(Motorbike clothing, diving suits,

winter sports clothing)

Heating systems

(Heating mats, floor heating, caravan

heating, boat heating, heated car seats,heated steering wheel, electric blankets)

Moisture sensors

Detection of liquids

(Emergency cut-off switch on tank or pipen

systems)

Detection of water in gaseous media,liquids and solids

(Relative humidity, residual moisture detection in screed laying)

Anti-static textiles

Industrial safety clothing, carpets, earthing components

smartcel energy

Heating mat Caravan heating

Carpet heatingRibbon sensor withwoven copper strand

Plug-in type filamentsensor

Handkerchiefwarmer


61/73

61

8. smartcel ceramic


62/73

62

smartcel ceramic combines smartcel design with ceramic materials.Even complex textile ceramicscan be manufactured cost-efficiently and flexibility

smartcel ceramic


63/73

63

A ceramic powder (oxidic or non-oxidic) is combinded withcellulose, formed and sintered thereafter.

The result is a product which is fully ceramic in fiber, fabricand fleece.

smartcel ceramic features high chemical and thermalconsistency.

Through this the smartcel technology enables variousfields of application in differnte sectors of industry.

Vlies

Hohlstruktur

Filamente140 m, 310 m und 1000 m

smartcel ceramic


64/73

64

Sinteredsmartcel ceramic PCT-ceramic fibrestretches in response to alternating current, therebygenerating sound waves

Consequently, it is used in modern ultrasoundtechnology, for example in material testing ordefect detection.

smartcel ceramic

Ultrasonic measuring headsDuplex sonography

Sonar technology for locating

obstacles Location of shoals offish Monitoring sea zones


65/73

65

Piezoelectric effect:

Conversion of mechanicaldeformation into electric voltage

Generation of mechanicaldeformation by electric voltage

smartcel ceramic

Sports industry(skis, snowboards,

tennis rackets)

Automotive andaerospace industry for

eliminating vibrations andtherefore reducing noise,saving fuel and enhancing

safety.


66/73

66

Other fields of application:

Filtration (hollow membranes)

Material separation

Thermal insulation

Catalytic converter substrate

Fuel cells

smartcel ceramic


67/73

67

SP 505

S 53

SP 4

SP 5

SP 8

round

round

round

round

roundhollow

hollow

round

round

round

round

roundroundround

round

round

1:7

1:7

1:7

1:20

1:201:20

1:20

1:7 + 1:20

1:20

1:20

1:20

1:201:201:20

1:20

1:20

Type of

powder:

Type

No.:

Type

of Fiber:

Proportion

PZT-cellulose:powder (mass)

Diameter of green

fibers , m:

Form of

greenfibers:

25

30

140

320

10301400 outside / 850 inside

660 outside / 320 inside

140

320

1030

320

10303201030

320

1030

endless coil

or fiber strand

Endless coil

length 10 cm

length 20 cm

length 20 cmlength 20 cm

length 20 cm

length 10 cm

length 20 cm

length 20 cm

length 20 cm

length 20 cmlength 20 cmlength 20 cm

length 20 cm

length 20 cm

1

2

3

3

56

7

8 + 9

10

11

12

131415

1:20

17

Technical Data


68/73

68

9. smartcel filaments


69/73

69

Under the name smartcel filamentssmartfiber produces cellulose monofilaments forbrushes industry based on smartcel Technology.

smartcel filaments


70/73

70

By adding organic and inorganic additives the filaments obtain additional functionsthus offering versatile possibilities of application. Combinations of differentadditives are possible too.

smartcel filamentswith diamond powderFor polishing, grinding or deburring of the hardest materials.

smartcel filamentswith silicon carbideDevelops features that perfectly suit polishing, grinding or deburringof all metallic or non-metallic materials.

smartcel filaments with silver ionsHygiene arises as a new field of application for the brush industry

smartcel filamentswith seaweed powderIdeal material for wellness and health products.

smartcel filamentswith carbonOptimal suited for discharging electrostatic charge.

smartcel filaments


71/73

71

Features:The fibers are biodegradable

The fibers have high water absorption capability

Strength characteristics can be adjusted

No problems of softening or lubrication therefore suitable for use at very high speeds

smartcel filaments


72/73

72

Our exclusive partner (CH)

zeintra AG, Switzerlands market leader in

technical brushes, is our exclusive partner for

smartcel filaments.

zeintra AG stands for know-how andcommitment.

Zeintra AG

Functional filaments

Feldstrasse 4

CH-9500Wil+41(0)71 913 9030

www.zeintra.ch

[email protected]

smartcel filaments


73/73

discover the world of intelligent fibers

Board of directors: Michael Kohne, Dr. Ralf-Uwe Bauer

Supervisory Board: Michael Haas-Trber, Dr.-Ing. Horst Brger, Martin Treffer

smartfiber AGBreitscheidstrae 154

D-07407 Rudolstadt

Tel: +49 (0) 3672 / 3494-0

Fax: +49 (0) 3672 / 3494-34

http://www.smartfiber.de

smartfiber AG
http://www.smartfiber.de/http://www.smartfiber.de/http://www.smartfiber.de/

Praesentation Smart Fiber,

Documents

Transcript of Praesentation Smart Fiber,