PRACTICAL PLATE.

Copyright © 2005, TWI Ltd World Centre for Materials Joining TechnologyWorld Centre for Materials Joining Technology

PRACTICAL PLATE.PRACTICAL PLATE.

SECTION 22SECTION 22

SECTION 26SECTION 26


Un

derc

ut

1.5

max

236

Gas

pore

> 1

.5 Ø

230

Lack o

f sid

ew

all

fusio

n

87

241

153

Excessiv

e w

eld

meta

lH

eig

ht

4m

m

51

Sla

g

inclu

sio

n

Excess w

eld

meta

l h

eig

ht

:

4m

m.

Toe B

len

d:

P

oor

Weld

wid

th:

1

2-1

4m

m

M

isalig

nm

en

t:

2m

mA

ng

ula

r D

isto

rtio

n

3

mm

in

50m

mS

patt

er

alo

ng

weld

len

gth

C

30

Arc

S

trik

e

40

22

8

P

ag

e 1

of

3

E

XA

MP

LE

P

LA

TE

RE

PO

RT

N

am

e:

[Blo

ck

ca

pit

als

] M

r.

I C

Ple

nty

S

ign

atu

re:

I C

Ple

nty

Te

st

pie

ce

id

en

t:

00

1

Co

de

/Sp

ec

ific

ati

on

us

ed

: T

WI

09

-09

-03

W

eld

ing

pro

ce

ss

:

MM

A/S

MA

W

J

oin

t ty

pe

:

Sin

gle

V B

utt

We

ldin

g p

os

itio

n:

F

lat

/PA

Le

ng

th &

th

ick

ne

ss

of

pla

te:

3

00

mm

x

10

mm

Da

te

22/08/2003

M E

A S

U R

E F

R O

M T

H I S

D A

T U

M E

D G

E

WELD FACE

B

A

NO

TES

:N

OTES

: 3015


Lack o

f ro

ot

Fu

sio

n

247

R

oot

con

cavit

y 2

d

eep

23

128

Incom

ple

te

root

pen

etr

ati

on

Excess p

en

etr

ati

on

heig

ht

:4m

m.

Toe B

len

d:

P

oor

Excess p

en

etr

ati

on

wid

th:

3-4

mm

Lin

ear

Mis

alig

nm

en

t:

2m

mA

ng

ula

r D

isto

rtio

n:

3m

m

in 5

0m

m

C

20

50

10

Pa

ge

2 o

f 3

EX

AM

PL

E P

LA

TE

RE

PO

RT

EX

AM

PL

E P

LA

TE

RE

PO

RT

M E

A S

U R

E F

R O

M T

H I S

D A

T U

M E

D G

E

WELD ROOT

B

A

NO

TES

:N

OTES

:


1) Use a pencil for the arrow lines, but make all written comments and measurements in ink ink onlyonly

3)3) Do not forget to compare and sentencecompare and sentence your report

2) 2) Report everythingeverything that you can observe

4) 4) Do not forget to date & signdate & sign your report

5)5) Make any observations, such as recommendations for further investigation for crack-like imperfections.

Plate Inspection Points


QUESTIONS ?QUESTIONS ?


REMEMBER!REMEMBER!

TERMINOLOGY:TERMINOLOGY:Use standard terms. Use standard terms. Do not use abbreviations. Do not use abbreviations.

ACCURACY:ACCURACY:All dimensions in millimetres. All dimensions in millimetres. No need to scale. No need to scale. Measurements to be as accurate as Measurements to be as accurate as possible.possible.PRESENTATION:PRESENTATION:Sketch to be as neat as possible. Sketch to be as neat as possible. The key to passing the The key to passing the examination.examination.


I C Plenty001

EXAMPLE WELD INSPECTION REPORT/SENTENCE EXAMPLE WELD INSPECTION REPORT/SENTENCE SHEETSHEET

SPECIMEN NUMBER

EXTERNAL DEFECTS Defects Noted

Code or Specification Reference

Defect Type Accumulative

Total1

Maximum

Allowance2

Section/Table No

3

Accept/Reject

4

Excess weld metal height 15

Excess weld metal appearance Poor blend Smooth 8 Reject

Incomplete filling 22mm None 5 Reject

Inadequate weld width (PIPE) N/A ------------ ---------- Accept

Slag Inclusions

70mm long 50mm 9 Reject

Undercut 1.5mm depth

1mm 6 Reject

Surface Porosity 1.5mm 1mm 2 Reject

Cracks/Crack-like defects 40mm NONE 1 Reject*

Lack of fusion 22mm NONE 3 Reject

Arc strikes 3 NONE 7 Reject***

Mechanical damage 30mm Seek Advice-

14 Refer

Laps/Laminations NONE ------------ ----------- Accept

Misalignment (Linear) 2mm 2mm 15 Accept

Longitudinal seams (PIPE) N/A ------------ ---------- Accept

PRINT FULL NAME

25mm x 4mm 2mm Reject15

Arc strike 3 x 25mm None 12 Reject


Signature......................................................... Date.....................................................................................*Delete which is not applicable. Use the other side for any comments.

This *pipe/plate has been examined to the requirements of code/specification .........................................and is accepted/rejected accordingly.

TWI-I

22nd August 2003I C Plenty

Accept----------------------NONELaps/Laminations

Accept2------------NONEPorosity

Accept9------------NONESlag inclusions

Accept----------------------NONECracks/Crack-like defects

Accept----------------------NONERoot Undercut

Reject101mm2mm depthRoot Concavity

Reject11NONE20mmLack of Root Fusion

Reject13NONE50mmIncomplete Root Penetration

Reject152mm4mmExcessive Root Penetration

Accept92mm2mmMisalignment

ROOT DEFECTSROOT DEFECTS

Comments: Not Burn through 10mm referenced N/A

Refer Spatter should have been removed before inspection. Seek

advice

PRACTICAL PLATE.

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