PQR & WPQ Standard Testing Parameter Worksheet

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file:///home/website/convert/temp/convert_html/557213cf497959fc0b9312a2/document.xls Company Logo here PQR / WPQ actual testing parameter values Candidate Name Date: Welding Process(es) WPS Type Backing Plate or Pipe Position observed values 1st Pass 2nd Pass 3rd Pass 4th Pass 5th Pass 6th Pass 7th Pass 8th Pass 9th Pass 10th Pass 11th Pass Volts (V) Amps (A) Wire Feed Rate Filler Metal Diameter Weld Progression interpass cleaning? Filler Metal Current / Polarity Base Metal(s) Coupon DIA / THK Visual Inspection Results Additional notes Date: Travel Speed (est) IPM Shielding Gas type, flow rate, composition Backing Gas type, flow rate, composition Trailing Gas type, flow rate, composition Welding witnessed by: (Signature)

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Tesy Parameter Worksheet

Transcript of PQR & WPQ Standard Testing Parameter Worksheet

Page 1: PQR & WPQ Standard Testing Parameter Worksheet

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file:///tt/file_convert/557213cf497959fc0b9312a2/document.xls

Company Logo here

PQR / WPQ actual testing parameter values

Candidate Name Date:

Welding Process(es)

WPS

Type

Backing

Plate or Pipe

Position

observed values 1st Pass 2nd Pass 3rd Pass 4th Pass 5th Pass 6th Pass 7th Pass 8th Pass 9th Pass 10th Pass 11th Pass

Volts (V)

Amps (A)

Wire Feed Rate

Filler Metal Diameter

Weld Progression

interpass cleaning?

Filler Metal

Current / Polarity

Base Metal(s)

Coupon DIA / THK

Visual Inspection Results

Travel Speed (est)IPM

Shielding Gastype, flow rate, composition

Backing Gastype, flow rate, composition

Trailing Gastype, flow rate, composition

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Candidate Name Date:

Welding Process(es)

WPS

Type

Backing

Plate or Pipe

Position

Additional notes

Date:Welding witnessed by: (Signature)

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SPX Flow Technology - APV Heat Transfer

PQR / WPQ actual testing parameter values

Candidate Name Welder Name here Date: date of weld testWelding Process(es) Welding process(es) is/are listed on the aplicable WPS; i.e. GTAW, GMAW, FCAW, GMAW-CRO, RSW, LBW, etc.

WPS WPS number being used for the weldingType GTAW = manual; GMAW = semi-automatic; GMAW-CRO = automatic, RSW and LBW = machine

Backing

Plate or Pipe What is being weldedPosition What position is being welded in? See figures at bottom of this worksheet

observed values 1st Pass 2nd Pass 3rd Pass 4th Pass 5th Pass 6th Pass 7th Pass 8th Pass 9th Pass 10th Pass 11th Pass

Volts (V)

Amps (A)

Wire Feed Rate

Travel Speed (est)

Weld Progression

interpass cleaning?

Filler Metal

Current / Polarity

Shielding Gas

Backing Gas

Trailing Gas

Base Metal(s)

Coupon DIA / THK

Visual Inspection Results

Additional notes

Welding witnessed by: Date:

Welder Initials here

if backing is used, list whether it is base metal, left-in-lplace backing strip, removable backing strip, etc. If no backing is used, indicate "None".

These readings come directly from the welding machine and are entered for each weld pass.

These readings come directly from the welding machine and are entered for each weld pass.

Currrently GMAW and GMAW-CRO only! These readings come directly from the welding machine wire feeder.

Time welding operation for one minute and measure inches per minute for the Travel Speed.

Either uphill or downhill; each weld pass may be different if WPS states.

Did the welder clean, grind, or wire brush between passes?

List the Manufacturer, Alloy, Diameter, amnd SFA No. of the filler metal being used.

AC or DC; Electrode Negative or Positive.

Record the Shielding gas number, the mixture, and the flow rate in CFH when used.

Record the Backing gas number, the mixture, and the flow rate in CFH when used.

Record the Trailinggas number, the mixture, and the flow rate in CFH when used.

Record the Material Specification of the base Metal(s).

If Plate, list the thickness; if Pipe, list the Diameter and wall thickness.

Craig Wesson will perform visual inspection of completed coupon until a weld quality training class is given.

Any additional notes go here.

Sign here Date that form is signed goes here

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Groove Welds in Plate -- Test Positions

1G 2G 3G 4G

Groove Welds in Pipe -- Test Positions

1G Rotated 2G 5G 6G

Fillet Welds in Plate -- Test Positions

1F 2F 3F 4F

Date that form is signed goes here

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