Power IC Databook

Supp

ly Vo

ltage

V

10A

03840

5660

72

80

90

100

150

200

300

350

400

450

500

900

1200

10 20 30 40 50 100 200 300 400 500 700 1200 3500

PA02

PA73PA01

PA21/25/26

PA09PA51

PA10 PA12PA13

PA61

PA05

PA45

PA46

PA03

PB50

PA04

PA81J

PA07

PA19

PA16

PA82J

PA93PA92 PA90

PA91PA15PA88

PA97

PA89

PA95 PA94

PA85/PA98

PA41/PA42/PA44

PB58

PA84

PA08

PA83

Power Bandwidth kHz

Power Amplifier Product Matrix

APEX MICROTECHNOLOGY CORPORATION 5980 NORTH SHANNON ROAD TUCSON, ARIZONA 85741 USA APPLICATIONS HOTLINE: 1 (800) 546-2739

4

Apex has made every effort to insure the accuracy of this handbook to factory specifications as of March 1, 2001; however, noresponsibility is assumed for possible omission or inaccuracies.

Apex Microtechnology Corp. reserves the right to make changes without further notice to any specifications or products herein toimprove reliability, function or design. Changes and additions made after the publication of this handbook will be reflected in updatedproduct data sheets or other literature as soon as possible. If more detailed information on any product is desired, contact Apexdirectly or any Apex authorized representative.

Apex does not assume any liability arising out of the application or use of any product or circuit described herein; neither does itconvey any license under its patent rights, nor the rights of others.

The following are trademarks of APEX MICROTECHNOLOGY CORP.

Certain Apex products are manufactured under the following U.S. patents:4833423, 07108745, 4871965, 5519357, 5142243, 5519357, 5365194, 5210505, 4808909

Copyright 2001 by Apex Microtechnology Corporation. All rights reserved. Printed in U.S.A.

TM

M I C R O T E C H N O L O G Y

TM

APEX MICROTECHNOLOGY CORPORATION TELEPHONE (520) 690-8600 FAX (520) 888-3329 ORDERS (520) 690-8601 EMAIL [email protected]

5

A

DISCRETE OR OFF-THE-SHELF?Designing a PWM, power amplifier or motion controller into a

circuit can be approached one of two ways: discretely or off-the-shelf. The former requires using a myriad of components,combined with multiple hours of design time, procurement andproduction. The latter involves an Apex manufactured hybrid ormonolithic component that the user selects based on their circuitrequirements.

Apex Microtechnology is in the business of designing andmanufacturing off-the-shelf solutions to help engineers worksmarter and faster. Apex offers more than 100 models of PWMamplifiers, power amplifiers and motion controllers for use inthousands of commercial, industrial and military applicationsworldwide.

The benefits of using an off-the-shelf solution from Apex canbe summarized as follows:* Higher Reliability* Reduced Size and Weight

Requirements* Reduced Design Time* Reduced Procurement

Time and Costs

APPLICATIONS ENGINEERINGENHANCES PRODUCT RELIABILITY

The Apex reputation for high quality, high reliability productsis due in large part to the positive results Apex ApplicationsEngineers generate for Apex customers. By working closely withcustomers from the very start of their circuit design, ApexApplications Engineers can guarantee a reliable outcome whenthe project reaches production.

Starting with product selection assistance, Apex ApplicationsEngineers can work closely with customers through circuitdesign, schematic review and prototype evaluation. Apex Appli-cations Engineers also visit customers on site to assist withcritical issues such as circuit debugging.

LIFETIME WARRANTY ON HERMETIC PRODUCTSAll hermetically packaged products manufactured by APEX

MICROTECHNOLOGY are warranted to be free of manufactur-able defects when operated within thepublished specified operating condi-tions for the life of the equipment inwhich the APEX component is origi-nally installed and purchased fromAPEX or an authorized distributor. Thewarranty applies to the original cus-tomer, or the first system buyer of theoriginal equipment from an APEX cus-tomer. For non-hermetic packages,the warranty period is for one yearfrom the date of invoice/shipment.

Leading edge designtools foster Apexs

product development

Discrete Off-The-Shelf

Request Apex Data BookTalk with Apex Applications EngineersSelect Apex PartSample Apex PartTest Apex Part in CircuitPlace Production BuyElapsed Time: As little as 2 weeks

Productivity

LOW HIGH

LOW

HIGH

Pro

ject

Cos

tsDesign Power AmplifierResearch Components for PrototypePurchase ComponentsBuild PrototypeDebug PrototypeTest Prototype in CircuitPlace Production BuyElapsed Time: As long as 1 year

Simplify Your Design


6

APEX CAN WORK IN YOUR APPLICATIONTime to use some creativity of your own. The chart that

follows, and the sample circuits on the next two pages, will helpguide your thought patterns regarding the possibilities of usingan Apex power or PWM amplifier in your application. Remem-

ber, Apex Applications Engineers are also available to provideyou with product selection assistance, circuit design and sche-matic review. Call toll free 1-800-546-APEX (1-800-546-2739).

Typical Power, PWM Amplifier Applications

Industry End Product Circuit Type Power AmplifierSelection

Industrial Controls Engraving Machine Spindle Elevation Control High Power/PWMand Machinery (linear motor)

Process Control System Proportional Valve Driver High Power/PWMEmergency Alarms Audio High PowerRobotics Position Control(motor drive) High Power/PWMWire Pull Tester Precision Torque(motor drive) High Power/PWMInk Jet Printers Electrostatic Deflection High Voltage

Computers and Optical Scanning System Galvanometer Drive High Power/PWMOffice Equipment Infrared Scanning System Speed Control Motor High Power/PWM

Disk Drive Head Positioning (linear motor) High PowerCommunications Telecom Test Equipment Ring Generator High VoltageEquipment Phone Line Driver High Voltage

Line Fault Detection High VoltageBroadcast Radio Transmitter Tuning Control(motor drive) High Power

Aerospace Guidance Systems Gyro Motor Control High Power/PWMRing Laser Gyro High Voltage

Heads-Up Displays Magnetic Deflection High PowerEngine Controls Proportional Valve High Power/PWMNoise Vibration Cancellation Actuator Drive High Power

High VoltageFin Actuator and Control Surfaces Motor Drive High Power/PWM

Weapon Systems Transmitters, Seekers Motor Drive High Power/PWMFin Actuator and Control Surfaces Motor Drive High Power/PWMGun Mount Control Motor Drive High Power/PWM

Test and Automatic Test Equipment (ATE) Pin Driver High PowerMeasurement Programmable Power Supplies High VoltageEquipment Waveform Generator Output Amplifier High Power/

High Voltage/High Speed

Materials Testing Torque Motor High Power/PWMShake Table High Power/PWMActuator High Power/PWM

Optical Interferometer Piezo Drive High VoltageMoving, Segmented Mirrors Piezo Drive High VoltageScanning Tunneling Microscope Piezo Drive High VoltageSurface Analysis Piezo Drive High VoltageAtomic Force Microscope Piezo Drive High VoltageLaser, Beam Deflection Galvanometer Drive High Power

Medical Surgical, Medical Instruments Pumps High Power/PWMElectro Surgery High Voltage Driver High VoltageHearing Test Equipment Audio Amplifier High Power


7

A

MOTION CONTROL

POSITION: COMPUTER CONTROLLED MOTOR DRIVE TORQUE: FULL BRIDGE MOTOR TORQUE CONTROL

ILIM/SHDN

Vcc+PWM OUT

CLK IN CLK OUT +Vs

ISENSEGND15Vdc

115Vac

VCC

VEE

VCC

VEE

Vin

SA14

LOAD

+VS

A OUT

B OUT

ILIM/SHDN

I SENSE A

I SENSE B RSENSE

RSENSE

MOTOR

GND

CLK IN

CONTROLSIGNAL

CLK OUT

FLAG

+PWM

Vcc

5V

SHUTDOWNCONTROL

OUTPUTDRIVERS

PWM

45K

5K

5K

5K

.1F

470pF

2OSC

CURRENTLIMIT

9

8

3

10

4

2

1

5

11

12

6

7

VREF

SPEED: THREE-PHASE MOTOR DRIVEAC/DC POWER CONVERSION: PWM CREATESTRANSFORMERLESS CONVERSION

+VS

VSR BV IN

R S

PA07

100K

L L

R L

50H

1.0

0.5

2z = x + y2

IN1R FR

CLR+225V

225V

PA85

IN2R

DCFOCUS

X SWEEPSAMPLE

Y SWEEPSAMPLE

TOFOCUSGRID

DEFLECTION

ELECTROMAGNETIC: VOLTAGE TO CURRENT DEFLECTION ELECTROSTATIC: CRT DYNAMIC FOCUS

HTTP://WWW.APEXMICROTECH.COM (800) 546-APEX (800) 546-2739M I C R O T E C H N O L O G Y

TYPICAL POWER AND PWM AMPLIFIER APPLICATIONS

SAMPLE CIRCUITS

M

DAC

REF

10V

+24V

1.8nF+5V

SHT DN

R1

+SS

C1

R2

0/10V

PA03A

24V

VIN

64.5K

1/2PA26

+VS

1

B1

+VS

10K .22F

9.09K

5.23K

1K

1K

5.23K

1/2PA26

A

39K

10F 10K

10F

.1F .1F

.22F

.1F10F


8

PIEZO

A1PA41/42

A2PA41/42

20R

PIEZOTRANSDUCER

20R

Rn

20R

Cn

R

V IN

175

+175

175

+175

RCLRCL

180 180

2.2K

10pF 10pF

330pF 330pF100 100

2.2K

FR

PA15

INRPIEZO DRIVE

SV

S+V

OUTV

COMPUTERFOCUS

COMMANDVOLTAGE

CLR

10

75

2

1

6

SOUND: UNIPOLAR BRIDGE MICROMOVEMENT: PIEZO PRINTER DRIVER

+150V

150V

100K

PA84

10V

50K

INK JETCONTROL

10K DAC

......

......

......

4.7K

390pF

MICROMOVEMENT: LOW POWER, PIEZOELECTRICPOSITIONING

AUDIO

AIRCRAFT AUDIO

PA08

-132V

+132V 110K +VS

-VS

+132V

-132V

8.2

8.2

1mA

D.U.T.

DAC

R1

130KR210K

+280V

15V

R CL

C C

R G

V O

(0-270 Volts)

AD707PB58

32

187

6

4

5

+15V

15V

R FB10K

1mAI DAC

AD1139

18-BIT DAC

V O I DAC= R R2 + R2 R1 + R1 R FB FBR2I DAC= (270K)

ATE

HV PPS: HIGH ACCURACY PPS PIN DRIVER

+VS

NC

OUT

SHDN

NC

PWR GND RSENSESIG GND

CLK IN

CONTROLSIGNAL

CLK OUT

PWM/RAMP

+PWM

Vcc

VREF

5V

SHUTDOWNCONTROL

OUTPUTDRIVERS

PWM

56K

5K

.01F

470pF

2OSC

CURRENTLIMIT

9

8

3

10

4

2

1

5

12

11

6

7

10VP-P

LOAD

PROGRAMMABLE POWER SUPPLY

2K

2K2K

2K

2K

.023.3nF 3.3nF

1nF

2pF

20K

20K

2.2K

2.2K

2.5V

5V

270pF

2.5V

2.5V

2

Osc

5V

100pF

18K

PWM

5K

SA07LF411

++

+

-

-

-

330pF 330pF

60H

60H


9

A

To Our Valued Customer,

2000 was an important time in Apex history.The company celebrated its 20th anniversary.We could not have achieved this major mile-stone in our corporate history without you.

Customers have always come first at Apex. Westrive to provide the best technical support andour Team Members are empowered to makedecisions on the job. Our goal at Apex is tocontinue to improve our processes and servicesbased on customer-first thinking. As a team,we are striving to meet your needs in terms ofservice and product technology.

For us to be successful, we need your input andfeedback. Your direct feedback and input hasbeen and will continue to be appreciated.Please do not hesitate to call me on my directline at 520-690-8619 or send an e-mail [email protected]. I look forward tohearing from you.

Lisa PuttPresident(520) 690-8619e-mail: [email protected]


10

NOTES:


11

A

Tab Index

A

B

C

D

E

F

A

B

C

D

E

F

GG

HH

II

General Info, Tab Index, Table of Contents, Quality/ScreeningGeneral Info, Tab Index, Table of Contents, Quality/Screening

Motion ControllersMotion Controllers

Laser Diode DriversLaser Diode Drivers

PWM Amplifiers, Power Operational AmplifiersPWM Amplifiers, Power Operational Amplifiers

Application NotesApplication Notes

Packages, Accessories, Product MarkingPackages, Accessories, Product Marking

Technical SeminarTechnical Seminar

Customer Service, Corporate Directory, Sales Representatives,Subject IndexCustomer Service, Corporate Directory, Sales Representatives,Subject Index

Evaluation KitsEvaluation Kits

A

B

C

D

E

F

G

H

I


12

A

SECTION A General Info, Tab Index, Table of Contents, Quality

Liability, Trademarks, Patents .......................................................................................................................... 4Simplify Your Circuit Design............................................................................................................................. 5A Message To Our Customers......................................................................................................................... 9Tab Index ....................................................................................................................................................... 11Table of Contents ........................................................................................................................................... 12A Quality Message To Our Customers .......................................................................................................... 18Grade Comparison: Industrial and Military Product ....................................................................................... 19SMD Grade Availability .................................................................................................................................. 20M and /883 Screening Program ................................................................................................................... 21Parameter Definitions and Test Methods ....................................................................................................... 25Reactance Chart ............................................................................................................................................ 27

B SECTION B Motion Controllers

EB01.......................................................................................................................................................... 31EB02.......................................................................................................................................................... 35EB03.......................................................................................................................................................... 39EB04.......................................................................................................................................................... 43

C SECTION C Laser Diode Driver

PD01 ......................................................................................................................................................... 49

D SECTION D PWM Amplifiers, Power Operational Amplifiers, Power Boosters

Product Selector Guides ........................................................................................................................... 54Second Sources ........................................................................................................................................ 60Frequency/Saturation Tables .................................................................................................................... 62

PWM AMPLIFIERSSA01.......................................................................................................................................................... 65SA03.......................................................................................................................................................... 69SA04.......................................................................................................................................................... 73SA06.......................................................................................................................................................... 77SA07.......................................................................................................................................................... 81SA08.......................................................................................................................................................... 87SA12.......................................................................................................................................................... 91SA13.......................................................................................................................................................... 95SA14.......................................................................................................................................................... 99SA16........................................................................................................................................................ 103SA18........................................................................................................................................................ 107SA50........................................................................................................................................................ 111SA51........................................................................................................................................................ 115SA60........................................................................................................................................................ 119

ContentsContents


13

A

POWER OPERATIONAL AMPLIFIERSPA01, PA73 ............................................................................................................................................. 123PA73M..................................................................................................................................................... 127PA02, PA02A .......................................................................................................................................... 129PA02M..................................................................................................................................................... 133PA02 Design Ideas ................................................................................................................................. 134PA03, PA03A .......................................................................................................................................... 137PA04, PA04A .......................................................................................................................................... 141PA05, PA05A .......................................................................................................................................... 145PA07, PA07A .......................................................................................................................................... 149PA07M..................................................................................................................................................... 153PA08, PA08A .......................................................................................................................................... 155PA08M..................................................................................................................................................... 159PA08V ..................................................................................................................................................... 160PA09, PA09A .......................................................................................................................................... 161PA09M..................................................................................................................................................... 165PA10, PA10A .......................................................................................................................................... 167PA10M..................................................................................................................................................... 171PA12, PA12A .......................................................................................................................................... 173PA12M..................................................................................................................................................... 177PA12H ..................................................................................................................................................... 178PA13........................................................................................................................................................ 179PA15........................................................................................................................................................ 183PA16........................................................................................................................................................ 187PA19, PA19A .......................................................................................................................................... 191PA21/PA25/PA26 .................................................................................................................................... 195PA21M..................................................................................................................................................... 200PA21/PA25/PA26 Design Ideas .............................................................................................................. 201PA25DIE.................................................................................................................................................. 202PA41/PA41A/PA42/PA42A ..................................................................................................................... 203PA41M..................................................................................................................................................... 207PA41DIE.................................................................................................................................................. 208PA41/42 Design Ideas ............................................................................................................................ 209PA44........................................................................................................................................................ 211PA45........................................................................................................................................................ 215PA45DIE.................................................................................................................................................. 219PA46........................................................................................................................................................ 221PA50, PA50A .......................................................................................................................................... 225PA51, PA51A .......................................................................................................................................... 229PA51M..................................................................................................................................................... 233PA52, PA52A .......................................................................................................................................... 235PA61........................................................................................................................................................ 239PA61M..................................................................................................................................................... 243PA81J/82J ............................................................................................................................................... 245PA83, PA83A .......................................................................................................................................... 249PA83M..................................................................................................................................................... 253PA84, PA84A, PA84S ............................................................................................................................. 255PA84M..................................................................................................................................................... 259PA85, PA85A .......................................................................................................................................... 261PA85M..................................................................................................................................................... 265PA88, PA88A .......................................................................................................................................... 267PA88M..................................................................................................................................................... 271PA89, PA89A .......................................................................................................................................... 273PA90........................................................................................................................................................ 277PA91........................................................................................................................................................ 281PA92........................................................................................................................................................ 285PA93........................................................................................................................................................ 289PA94........................................................................................................................................................ 293PA95........................................................................................................................................................ 297PA97........................................................................................................................................................ 301PA98........................................................................................................................................................ 305

POWER BOOSTERSPB50........................................................................................................................................................ 309PB58, PB58A .......................................................................................................................................... 313


14

E SECTION E Evaluation Kits

EK01...................................................................... SA01 ....................................................................... 319EK03...................................................................... SA03, SA04 ............................................................ 323EK04...................................................................... PA04, PA05 ............................................................ 327EK05...................................................................... SA06 ....................................................................... 333EK06...................................................................... SA60 ....................................................................... 337EK07...................................................................... SA07 ....................................................................... 339EK08...................................................................... SA16 ....................................................................... 343EK09...................................................................... TO-3, MO-127 Packages ........................................ 347EK10...................................................................... SA13, SA14 ............................................................ 351EK11...................................................................... PA90, PA91 ............................................................ 355EK12...................................................................... PA46 ....................................................................... 357EK13...................................................................... PA44 ....................................................................... 359EK14...................................................................... PA13, PA16 ............................................................ 361EK15...................................................................... SA08 ....................................................................... 363EK16...................................................................... PA92, PA93, PA98.................................................. 367EK17...................................................................... SA12 ....................................................................... 371EK18...................................................................... SA18 ....................................................................... 375EK19...................................................................... PA94, PA95 ............................................................ 379EK21...................................................................... PA21 ....................................................................... 381EK25...................................................................... PD01 ....................................................................... 385EK26...................................................................... PA26 ....................................................................... 387EK27...................................................................... PA50, PA52 ............................................................ 389EK28...................................................................... PA97 ....................................................................... 391EK42...................................................................... PA15, PA42 ............................................................ 393EK50...................................................................... PB50, PB58 ............................................................ 395EK-SA50................................................................ SA50 ....................................................................... 397EK-SA51................................................................ SA51 ....................................................................... 399

F SECTION F Packages and Accessories, Product Marking

Packages Outline Dimensions ..................................................................................................................... 403Accessories .................................................................................................................................................. 415Product Marking ........................................................................................................................................... 433

G SECTION G Application Notes

Applications Engineer Message ................................................................................................................... 438Application Notes Cross-Reference ............................................................................................................. 439Sample Circuits ............................................................................................................................................ 441Application Note 1, General Operating Considerations ............................................................................... 465Application Note 2, Optoelectronic Position Control .................................................................................... 476Application Note 3, Bridge Circuit Drives ..................................................................................................... 478Application Note 5, Precision Magnetic Deflection ...................................................................................... 481Application Note 6, Applying the Super Power PA03 .................................................................................. 485Application Note 7, Programmable Power Supplies .................................................................................... 490Application Note 8, Optimizing Output Power .............................................................................................. 492Application Note 9, Foldover Current Limiting.............................................................................................. 496

ContentsContents


15

A

Application Note 10, Power Amp Output Impedance ................................................................................... 499Application Note 11, Thermal Techniques ................................................................................................... 500Application Note 13, Voltage to Current Conversion ................................................................................... 502Application Note 14, Power Booster Applications ........................................................................................ 505Application Note 16, SOA Advantages of MOSFETs .................................................................................. 507Application Note 17, Wideband, Low Distortion Techniques ....................................................................... 509Application Note 19, Stability for Power Amplifiers ...................................................................................... 512Application Note 20, Bridge Mode Operation of Power Amplifiers ............................................................... 532Application Note 21, Single Supply Operation of Power Amplifiers ............................................................. 536Application Note 22, SOA and Load Lines ................................................................................................... 541Application Note 24, Brush Type DC Motor Drive ........................................................................................ 545Application Note 25, Driving Capacitive Loads ............................................................................................ 547Application Note 26, Parallel Connection ..................................................................................................... 566Application Note 28, Proper Analog Wiring of Power Amplifiers .................................................................. 569Application Note 30, PWM Basics................................................................................................................ 571Application Note 31, Basic Op Amp Theory and Practice ............................................................................ 576Application Note 32, Low Pass Filtering ...................................................................................................... 578Application Note 33, Spice Model and PWM Amplifier Applications ............................................................ 588Application Note 34, PWM Functionality Test .............................................................................................. 593Application Note 35, AC-DC Power Supply Design ..................................................................................... 595Application Note 36, Surface Mounting for PowerSIP Package .................................................................. 600Application Note 37, Power Dissipation the Easy Way ................................................................................ 605Application Note 38, Loop Stability with Reactive Loads ............................................................................. 612Application Note 39, Filters and Power Dissipation ..................................................................................... 621

H SECTION H Technical Seminar

Table of Contents .........................................................................................................................................632Welcome to Apex .........................................................................................................................................634PWM Amplifiers ............................................................................................................................................637The Apex Linear World ................................................................................................................................689Op Amp Protection .......................................................................................................................................711SOA..............................................................................................................................................................719Single Supply Operation ..............................................................................................................................747Basic Stability ...............................................................................................................................................756Loop Stability ................................................................................................................................................763Stability Testing ............................................................................................................................................787High Speed Techniques ...............................................................................................................................790High Power Techniques ...............................................................................................................................795Current Outputs ............................................................................................................................................811Motion Control ..............................................................................................................................................822ATE ..............................................................................................................................................................835Signal Sources .............................................................................................................................................848Deflection .....................................................................................................................................................857PZT Drive .....................................................................................................................................................868Audio Noise Cancellation .............................................................................................................................880

I SECTION I Customer Service, Corporate Directory, Sales Representatives

Ordering Information, Product Warranty, Terms & Conditions..................................................................... 894Corporate Telephone Directory, Hours of Operation ................................................................................... 896Sales Representatives ................................................................................................................................. 897Street Map Guide to Apex ............................................................................................................................ 898Subject Index ............................................................................................................................................... 899


16

NOTES:


17

A

Sigma Plus .............................................................................................................. 18Grade Comparison: Industrial and Military Product ................................................ 19SMD Grade Availability ........................................................................................... 20M and /883 Screening Program ............................................................................ 21Parameter Definitions and Test Methods ................................................................ 25Reactance Chart ..................................................................................................... 27

Quality


18

SIGMA PLUSTOTAL QUALITY MANAGEMENT

To Our Valued Customers:

For more than eight years now, Apex has demonstrated consistent increases in product qualityand performance due to our plant wide commitment to continuous improvement through SigmaPlus, our Total Quality Management program. The success of Sigma Plus, combined with a culturebased on teamwork, have lead to improved product quality, manufacturing efficiency and serviceto you, our valued customer.

Apex teams are continuously working to improve the skill level and efficiency of our day to dayoperations. Increased cross training has allowed us to quickly adapt to best meet our customerneeds. Our Team Members receive training in the basic concepts of how our business is run. Thistraining allows each team member to have a greater understanding of his or her individualimpact on organizational performance, product quality and customer service.

Manufacturing automation and improved quality system integration have increased our manufac-

time. Increased manufacturing capacity leads to improved on-time delivery. Improved processcapability translates into product manufactured with built-in quality, not quality through inspec-tion. In combination, these two items provide a higher quality product delivered in a more timelymanner to our valued customers.

Team Apex will continue to work on improving our systems and processes in an effort to exceedour customers expectations. The entire Apex Team is committed to continuous improvement. OurSigma Plus program, combined with increased automation, quality system integration andtraining, will help us here at Apex to achieve our vision of providing our customers with worldleadership in product quality and customer service. If you have any questions regarding ourQuality Systems, please feel free to reach me by phone or e-mail.

Rick ReedQuality Leader(520) [email protected]


19

AApex offers two different levels of quality screening: INDUSTRIAL AND MILITARY GRADE. Both

grades are produced on the same production line and assembled in the same Class 100,000 cleanroom. This approach ensures a high quality level for our INDUSTRIAL products, as well as ourMILITARY products.

Our INDUSTRIAL products are 100% static and dynamic tested, performed at +25C. OurMILITARY products are 100% tested over their respective full temperature range for both static anddynamic parameters.

INDUSTRIAL MILITARYOPERATION GRADE GRADE/883 and

NON-COMPLIANT

Clean room processing ............................................ YES .......................................... YESClean room testing ................................................... YES .......................................... YESSolder Integrity tested .............................................. YES .......................................... YESWire bond integrity tested ........................................ YES .......................................... YESAll processing underdocument control YES YESHigh power die inspection ......................................... NO ........................................... YESProcessed on military line ........................................ YES .......................................... YESCertified operators..................................................... NO ........................................... YESMaximum Number OfRework Cycles Specified: Solder .................................................................. YES .......................................... YES Epoxy ................................................................... NO ........................................... YES Wirebond .............................................................. NO ........................................... YESPre-cap visual ...................................................... SAMPLE ..................................... 100%Pre-seal vacuum bake ............................................. 1 hr. ..........................................2 hrs.Welded in controlled ATM. ....................................... YES .......................................... YESEach unit checked for hermeticity ............................. NO ........................................... YESTemp. cycle:65C to +150C @ 10 cycles ................................... NO ........................................... YESConstant acceleration Cond. 5000G ......................... NO ........................................... YESBurn-in: 160 hrs. @ TC = 125C ................................ NO ........................................... YESDynamic testing...................................................... +25C .......................... 55C, +25C, +125CExternal visual .......................................................... YES .......................................... YESPin finish............................................................. Ni or solder .................................... Solder


INDUSTRIAL AND MILITARY PRODUCT

GRADE COMPARISON


20

M STOCKEDBASE MODEL INDUSTRIAL NON-COMPLIANT MILITARY /883 SMD # 1

PA01 ................................. S .......................................... N ..................................N ............................ NPA02 ................................. S .......................................... N ..................................C .............. 5962-9067901HXAPA03 ................................. S .......................................... N ..................................N ............................ NPA04 ................................. S .......................................... N ..................................N ............................ NPA05 ................................. S .......................................... N ..................................N ............................ NPA07 ................................. S .......................................... N ..................................C .............. 5962-9063801HXAPA08 ................................. S .......................................... N ..................................C .............. 5962-9072301HXAPA09 ................................. S .......................................... N ..................................C .............. 5962-9170001HXAPA10 ................................. S .......................................... N ..................................C .............. 5962-9082801HXAPA12 ................................. S .......................................... N ..................................C .............. 5962-9065901HXAPA19 ................................. S .......................................... N ..................................N ............................ NPA21 ................................. S .......................................... S ...................................C .............. 5962-9215201HXAPA25 ................................. S .......................................... N ..................................N ............................ NPA41 ................................. S .......................................... S ...................................N ............................ NPA51 ................................. S .......................................... N ..................................C ............. 5962-8762001,02YAPA61 ................................. S .......................................... N .................................. S ............................ NPA73 ................................. S .......................................... N .................................. S ............................ NPA81 ................................. S .......................................... N ..................................N ............................ NPA82 ................................. S .......................................... N ..................................N ............................ NPA83 ................................. S .......................................... N ..................................C .............. 5962-9162101HXAPA84 ................................. S .......................................... N ..................................C .............. 5962-9073601HXAPA85 ................................. S .......................................... S ...................................N ............................ NPA88 ................................. S .......................................... S ...................................N ............................ NPA89 ................................. S .......................................... N ..................................N ............................ NPB50 ................................. S .......................................... N ..................................N ............................ NPB58 ................................. S .......................................... N ..................................N ............................ N

S = stockedC = custom order basis, SMD part # is recommendedN = not available1 The suffix on the Stocked SMD numbers listed below ends in an A indicating solder dipped pin.

NOTE: For a complete, up-to-date listing of all /883 products and Standardized Military Drawing (SMD) num-bers, refer to the current Apex Pricing & Ordering data sheet.


JANUARY 1, 2001

SMD GRADE AVAILABILITY


21

ADESCRIPTIONThese Apex Microtechnology power hybrids have been screened

to MIL-PRF-38534, Class H and manufactured in a DESC CertifiedFacility using the baseline documents listed herein. They provide ahigh reliability product option and satisfy the requirements forcomponents used in airborne and ground-based military applica-tions. Compliance with these requirements is signified by the /883suffix in the model number. Non-compliant version is identifiedusing M only in the model number.

Complete description of an APEX M or /883 productconsists of the following:1. Industrial Grade Data Sheet (i.e. PA02/PA02A).

This contains Typical Characteristics and Performance Graphs.2. M Data Sheet (i.e. PA02M).

This is the Table 4 Group A Inspection which defines theparameters and limits that the product must meet when testedover the full military case temperature range of 55C to +125C.

3. APEX /883 Screening Program Data Sheet (i.e. this docu-ment).This defines the manufacturing processes and screening stepsfor an M or /883 product. (Refer to Figure 1 for order of flow.)

4. Package and Accessories Information Data SheetThis contains the package outline dimensions (i.e. 8-pin TO-3).

All applications data and performance optimization suggestionsgiven for the Industrial model apply to Military versions of a givenproduct family as well. Package outlines are identical except thatMilitary grade pins are hot solder dipped over nickel plating to meetthe solderability requirements of MIL-STD-883, Method 2003.

QML-38534 FACILITY APPROVAL STATUSAPEX is a DESC certified and qualified QML-38534 facility.

APEX received certification November 8, 1989 and a QML listing asof May 31, 1990.

CONSTRUCTIONThese power hybrids have been built and assembled using the

chip and wire process. A metallized ceramic (beryllia) substrate isused with thick film resistors and gold conductors. Power transistorsare attached to silver conductors at the same time that the substrateis attached to the header, using high temperature solder and reflowtechniques. Small signal die are attached using MIL-STD-883method 5011 conductive epoxy. Chip capacitors are attached withconductive epoxy. Die to substrate and pin to substrate wire bondsuse 1, 5 or 10 mil diameter aluminum wire. The package ishermetically sealed using high-speed resistance welding in a drynitrogen atmosphere.

1.0 APPLICABLE DOCUMENTS1.1 SPECIFICATIONS

MIL-M-55565 Microcircuits, Packaging ofMIL-PRF-38534 General Specification for Hybrid Microcircuits

1.2 STANDARDSMIL-STD-883 Test Methods and Procedures for

Microelectronics

1.3 BASELINE DOCUMENTSAPEX maintains on file the procedures, process specifications

and process qualification reports that are in general the documentswhich have established the baseline for APEX in satisfying therequirements of certification in accordance with Appendix D of MIL-PRF-38534.

1.4 PERFORMANCE SPECIFICATIONSThe performance specifications for a particular M or /883

hybrid circuit are contained in the following documents:1. Industrial Grade Data Sheet (i.e. PA02/PA02A).

This contains Typical Characteristics and Performance Graphs.2. M Data Sheet (i.e. PA02M).

This is the Table 4 Group A Inspection which defines theparameters and limits that the product must meet when testedover the full military case temperature range of -55C to +125C.

In the event of conflicting requirements, the order of precedencewill be: purchase order, customers SCD, the APEX M data sheet,and other reference documents.

2.0 GENERAL REQUIREMENTSThe individual requirements are specified herein and in accor-

dance with the applicable APEX M data sheet. The static anddynamic electrical performance requirements for the hybrid circuitand test conditions are as specified in the applicable APEX M datasheet.

2.1 PROCESS CONDITIONING,TESTING, RELIABILITY, and QUALITYASSURANCE SCREENING

Process conditioning, screening and testing are as specified inSection 4.0. Figure 1 illustrates the process flow for M or /883products processed to MIL-PRF-38534, Class H.

2.1.1 PRODUCT or PROCESS CHANGEAPEX will not implement any major change, as listed in MIL-PRF-

38534, to the design, materials, construction, configuration, ormanufacturing process which may affect the performance, quality,reliability, or interchangeability of the circuit without full or partial re-qualification. M product is a HI-REL non-compliant product.

2.2 QUALITY CONFORMANCEThe M or /883 hybrid circuits furnished under this specification

are products which have been produced and tested in conformancewith all the provisions of this specification.

2.3 MARKING2.3.1 MARKING EACH DEVICE

The following marking is placed on each hybrid circuit:a) Index point (see 2.3.4)b) Part number (see 2.3.5)c) CAGE code number (see 2.3.6)d) Lot identification code (see 2.3.7)e) Manufacturers identification (see 2.3.8)f) Country of origin (see 2.3.9)g) BeO warning (if applicable, see 2.3.10)h) ESD identifier

These units are Class 1 as defined in MIL-PRF-38534; therefore,the ESD identifier is incorporated in the mark.

2.3.2 MARKING ON INITIAL CONTAINERMarking on initial anti-static packaging for delivery includes:

a) Manufacturers identificationb) Customer namec) Customers P.O. numberd) Quantity packagede) Lot codef) Customers SCD numberg) Date packagedh) Packaging operators initials


M and /883 SCREENING PROGRAM


22

2.3.3 MARKING PERMANENCEMarking is permanent in nature to MIL-STD-883, Method 2015.

2.3.4 INDEX POINTThe index point, denoting location of Pin 1, is indicated as shown

on the appropriate Package Outline.

2.3.5 PART NUMBERThe part number is the APEX generic part number and DESC

SMD part number, when applicable.

2.3.6 CAGE CODE NUMBERThe CAGE code number for APEX is 60024 as designated by the

Federal government.

2.3.7 LOT IDENTIFICATION CODEThe lot identification code is a 9-digit alphanumeric code. The first

two letters indicate the assembly operator responsible formanufacture of the lot. These initials are followed by a three digit lotcode, a two digit year-of-seal code, and a two digit week-of-sealcode.

2.3.8 MANUFACTURERS IDENTIFICATIONThe manufacturers identification is signified by the name, logo,

or trademark of APEX MICROTECHNOLOGY incorporated in themark.

2.3.9 COUNTRY OF ORIGINThe country of origin is signified by USA incorporated in the mark.

2.3.10 BeO WARNINGSince these hybrid circuits contain beryllium oxide substrates, the

BeO identifier is marked on the package as an alert to the user, thatif the package seal is broken, not to crush, machine, or subject thesubstrate to temperatures in excess of 850C to avoid generatingtoxic fumes.

3.0 CONDITIONS AND METHODS OF TESTConditions and methods of test are to MIL-PRF-38534 and as

specified herein. This section establishes the stress screening testsand quality conformance inspection tests for this program. Thepurpose of these tests is to assure the quality and reliability of theproduct to a particular process level commensurate with the productsintended application. All tests are performed on a 100% basisexcept where indicated.

3.1 HIGH POWER DIE INSPECTIONHigh power die inspection is performed to MIL-STD-750 Method

2072 and 2073, and MIL-STD-883 Method 2010.

3.2 INTERNAL VISUAL INSPECTION (PRECAP)Internal visual inspection is performed to MIL-STD-883, Method

2017 and 2032.

3.3 TEMPERATURE CYCLINGTemperature cycling is performed to MIL-STD-883, Method

1010, Condition C, using 10 cycles from 65C to +150C.

3.4 BURN-INBurn-in is performed to MIL-STD-883, Method 1015, Condition D

for 160 hours at a case temperature of 125C.

3.5 CONSTANT ACCELERATIONConstant acceleration is performed to MIL-STD-883, Method

2001, Condition A, at 5,000 Gs, in the Y1 axis only.

3.6 FINAL ELECTRICAL TESTFinal electrical tests are performed to MIL-PRF-38534*. Both

static and dynamic parameters from Group A, Subgroups 1-6, are100% tested to the M data sheet limits at 55C, 25C and +125C.The PDA (Percent Defective Allowable) shall be 10% maximum andshall only apply to static (DC) measurements at 25C.

3.7 HERMITICITYHermiticity tests are performed per the following:

3.7.1 FINE LEAK TESTINGFine leak testing is performed to MIL-STD-883, Method 1014,

Condition A, at 1X10-6 cc/sec standard leak rate.

3.7.2 GROSS LEAK TESTINGGross leak testing is performed to MIL-STD-883, Method 1014,

Condition C, at 60 PSIG pre-pressurization.

3.8 EXTERNAL VISUAL INSPECTIONAll M and /883 hybrid circuits receive external visual to MIL-

STD-883, Method 2009.

4.0 QUALITY ASSURANCE PROVISION*

4.1 QUALITY CONFORMANCE INSPECTIONQuality Conformance Inspection (QCI) is to MIL-PRF-38534,

Option 1, in-line qualification method. Lots failing to meet qualityconformance inspection for a given product assurance level arerejected.4.1.1 GROUP A ELECTRICAL TESTING

Group A electrical testing is performed using in-line verification inaccordance with Option 1 of MIL-PRF-38534. Electrical param-eters and test limits are as shown in the M data sheet.

4.1.2 GROUP B INSPECTIONGroup B inspection is satisfied by performing in-line inspection

sampling, to MIL-PRF-38534, Option 1.

4.1.3 GROUP C INSPECTIONGroup C inspection is performed on the first lot submitted for

inspection and as required to evaluate or qualify changes inmanufacturing processes per MIL-PRF-38534, Option 1.

4.1.4 GROUP D INSPECTIONGroup D testing in accordance with MIL-PRF-38534, Option 1, is

accomplished during package evaluation at incoming inspectionand is not repeated.

5.0 DATA AND REPORTS*

5.1 CERTIFICATE of COMPLIANCEAll /883 hybrid circuits are accompanied by a Certificate of

Compliance.

5.2 QUALITY CONFORMANCE REPORTSMIL-PRF-38534, Option 1, Group A lot data is kept on file with the

production records. In-line Groups B, C and D (reference 4.1.4)generic data is also on file.

5.3 TRACEABILITYTraceability is in accordance with MIL-PRF-38534. Each hybrid

circuit is traceable to the production lot. Re-worked or repairedcircuits maintain traceability.

6.0 PACKAGINGPacking and packaging are to MIL-M-55565.

7.0 CUSTOM MARKINGProduction quantities of M and /883 devices may be dual or

solely marked with an applicable SCD number.

* Applies to compliant (/883) product only.


23

A

FIGURE 1: APEX COMPLIANT /883 & NON-COMPLIANT M GRADE PRODUCT SCREENING FLOW

Substrate fabrication

100% substrate manufacturing inspection perAPEX specification PROC290; based on

MIL-STD-883, Method 2032

High power die inspection to MIL-STD-883,

Method 2010, MIL-STD-750,Method 2072 and 2073

Substrate and power die attachin reflow furnace

Small signal die attach usingconductive epoxy;

oven-cured at 155C

Sample destruct wire-pull

Sample nondestruct wire-pull

Header and cap: Package evaluation to MIL-PRF-38534*Raw Substrate: Inspected in accordance with APEX specification QUAL 52, visual based

on MIL-STD-883, Method 2032

Small signal die: Component evaluation to MIL-PRF-38534*Large signal die: Component evaluation to MIL-PRF-38534*Chip components: Component evaluation to MIL-PRF-38534*(diodes, capacitors, etc.)Wire: Inspected in accordance with APEX specification WIRE01Epoxy: Inspected to MIL-STD-883, Method 5011Thick film paste: Inspected in accordance with APEX specification PASTEISolder: Inspected in accordance with APEX specification PASTEI

OPTIONAL FUNCTIONAL TEST25C static and dynamic parameters tested per

APEX industrial data sheet withwidened min/max limits

OPTIONAL LASER TRIMand 100% inspection to


PRECAP TEST25C static and dynamic parameters tested per

APEX industrial data sheet

A

* Applies to compliant (/883) product only.

Ultrasonic aluminum wire bond(10, 5 & 1 MIL Wire)

and assembly inspection


24

FIGURE 1: APEX COMPLIANT /883 & NON-COMPLIANT M GRADE PRODUCT SCREENING FLOW

FINAL ELECTRICAL TESTAPEX M data sheet;

both static and dynamic parameters atTc = 55C, +25C and +125C

PDA = 10% for static DCparameters @ 25C only

PACKAGING FOR SHIPMENTPacking and packaging for shipment are

done per MIL-M-55565

FINE LEAK TESTTo MIL-STD-883,

Method 1014, Cond. A1X10-6 cc/sec standard leak rate

GROSS LEAK TESTTo MIL-STD-883,

Method 1014, Cond. C60 PSIG pre-pressurization

MARKINGTo MIL-PRF-38534

EXTERNAL VISUAL100% manufacturing inspection to


QI FINAL GATEMIL-STD-883 Method 2009

and APEX specification PROC99

APEXMILITARY GRADE DEVICES; /883

LOT QUALIFICATIONQuality conformance inspection (QCI) is done to MIL-PRF-38534, Option 1,

in-line inspection method and is performedthroughout the lot processing

M PRODUCT?/883 PRODUCT

TEMPERATURE CYCLINGTo MIL-STD-883,

Method 1010, Cond. C65C to +150C for 10 cycles

BURN-IN TESTTo MIL-STD-883,

Method 1015, Cond. D160 hours at 125C case temperature

CONSTANT ACCELERATIONTo MIL-STD-883,

Method 2001, Cond. B5,000 Gs in the Y1 axis only

A

PRECAP VISUAL INSPECTION100% manufacturing inspection to

MIL-STD-883, Method 2017and 2032

PACKAGE SEALOne shot resistance welding in a

dry nitrogen atmosphereMoisture content will not exceed 5,000PPM

VACUUM BAKEOUT2 hour bake at 150C

QI SAMPLE PRECAP INSPECTIONTo MIL-STD-883, Method 2017 and 2032

and APEX specification QUAL 50

This data sheet has been carefully checked and is believed to be reliable, however, no responsibility is assumed for possible inaccuracies or omissions. All specifications are subject to change without notice./883U REV. H APRIL 2001 2001 Apex Microtechnology Corp.


25

AABSOLUTE MAXIMUM RATINGSAbsolute maximum ratings are stress levels which may be applied

to the amplifier one at a time. The amplifier will not suffer permanentdamage. However, proper operation is not implied. Simultaneousapplication of two or more of these maximum stress levels may inducepermanent damage to the amplifier.

DIFFERENTIAL INPUT VOLTAGEDifferential input voltage is the voltage difference between the two

input pins. It will be near zero in any linear (nonsaturated) operatingmode. Non-zero voltages arise with very fast rising input waveform,shorted outputs, overdriven inputs, and other abnormal conditions.

RTI (REFERRED TO THE INPUT)All input errors will be seen at the output of the amplifier at an

amplitude equal to the input error term times the noninverting gain ofthe circuit. Errors are seen from the noninverting input pin, i.e., voltageoffset will appear at a gain of two at the output in an inverting gain ofone circuit.

LOOP GAINLoop gain is the difference between open loop gain and the gain of

the external circuit. This excess gain over the required signal amplifi-cation is the key feature of all operational amplifiers that provide aproportional increase in accuracy.

TYPICAL SUPPLY VOLTAGETypical supply voltage is a value which APEX has determined to be

the optimum voltage to specify. This value is influenced by bothcustomer input and competitor specifications.

COMMON MODE IMPEDANCE: ZINZIN is the effective impedance from either input to common (ground).

Because most op amps do not have ground pins, the specification isoften referred to the midpoint of the two power pin voltages as in thecase of single supplies. Measuring the effect of a known sourceimpedance driving a buffer configuration will yield common mode inputimpedance. Low frequency inputs are used to characterize resistiveelements and higher frequencies enable measuring capacitive ele-ments of the input impedance. This value is generally very high andcan be neglected; therefore, it is usually part of the design character-ization data rather than a 100% tested parameter.

COMMON MODE VOLTAGE: CMVCMV is the average (common component) of two input voltages with

respect to the midpoint of the two power supply voltages (ground in thecase of dual symmetric supplies). Because most op amps do not haveground pins, the parameter is often specified as a minimum voltagedifference between the CMV and either supply rail. When operatingon a single supply, the CMV specifications of most APEX amplifiers donot allow input pin voltages to reach zero or the supply voltage. In anynonsaturated operating mode, both input voltages will be essentiallyequal.

COMMON MODE REJECTION: CMRCommon mode rejection is the ability of the amplifier to reject two

equal input signals as they vary from the midpoint of the two supplyvoltages (ground in the case of dual symmetric supplies).INPUT BIAS CURRENT: IB

IB is the net current flowing into or out of the amplifier input pins ata zero signal condition. This current results from base currents ofbipolar input transistors (sometimes reduced by cancellation net-works) or gate leakage of FET input transistors. Measurement tech-niques require insertion of very large impedances in series with theinputs and converting the resulting output voltage change to a biascurrent in accordance with Ohms Law.

INPUT OFFSET CURRENT: IOSIOS is the difference between the two bias currents. The offset

current rating is generally smaller than the bias current rating whichimplies that matching impedances for the two amplifier inputs will resultin smaller error than either bias current alone would produce.

INPUT OFFSET VOLTAGE: VOSVOS is the voltage required at the input of an amplifier to produce zero

output. Most often, this parameter is measured in the opposite man-ner, namely, the output voltage resulting from a zero input. With a givengain configuration, the output voltage is divided by the noninvertinggain of the circuit to determine the voltage at the input (referred to theinput or RTI).

INPUT VOLTAGE NOISE: VNVN is the noise component of voltage offset. The noise is measured

at the output with a true RMS meter and referred to the input. Low passand bandpass filters may be used to limit meter response. At any given3dB bandwidth, the RMS value is divided by the square root of thatbandwidth to obtain the spectral noise density.

INPUT CURRENT NOISE: ININ is the noise component of bias current. It is an RTI specification

similar to current offset. The use of the filters and the calculation ofspectral noise density is similar to the procedures used for voltagenoise.

R

100R

EO

+VS

VS

FIGURE 3. INPUT OFFSET VOLTAGE

VOS = EO /101

R

100R

EO

FIGURE 2. INPUT BIAS CURRENT

RIN+

RIN

IB = [ EO /101] /RIN

R

100R

EO

+40 [+10]

10 [40]

FIGURE 1. SUPPLY MIDPOINT, COMMON MODE VOLTAGE, COMMON MODE REJECTION

SUPPLYMIDPOINT = +15 [15]CMV = 15VCMR = 30V/ [ EO /101]


POWER OPERATIONAL AMPLIFIERS

PARAMETER DEFINITIONS & TEST METHODS


26

POWER SUPPLY REJECTION: PSRPSR is the ability of the amplifier to reject the effect of changes in

total supply voltage on voltage offset. Dual supplies are varied simul-taneously to test this parameter. Supply values will include theminimum and maximum operating specifications. Changing from dual15V supplies to dual 20V supplies is a 10V change of total supplyvoltage. A resulting 1mV offset change would indicate a PSR of 100V/V or 80dB. When PSR is plotted versus frequency, one supply at a timehas the AC waveform impressed upon it.

OUTPUT VOLTAGE SWING: VOVO is the minimum voltage swing capability of the amplifier and is

usually specified at multiple current ratings. The amplifier is driven inexcess of the specified output and then checked for minimum outputwith the appropriate load.

CURRENT LIMIT: ICLWith the amplifier overdriven, a small resistor is used to detect the

point of current limiting. Resistance values and power supply voltagesare selected to insure that a nonlimiting amplifier will be detectedwithout excessive internal power dissipation.

SLEW RATE: SRSR is the maximum rate of change of the output voltage. An inverting

gain circuit is usually used with an input signal at least 10 times fasterthan the amplifier rating. Measurement points are between 10 and90% or 25 and 75% of total output swing. Overdriving the amplifier ispermissible though at times may result in overload recovery problems.

FULL POWER RESPONSEFull power response is the highest frequency at which the amplifier

can drive a sine wave without visible distortion (3-5%) on an oscillo-scope. Supply voltage is set to the typical rating. Power responsecurves relate the reduced output as a function of frequency butindependent of gain.

GAIN BANDWIDTH PRODUCTGain Bandwidth Product is the product of gain times frequency at a

specified frequency. This is always measured at or below the unity gainfrequency of the amplifier.

SETTLING TIMESettling time is the time required for the amplifier to settle within a

specified error of final value. Slewing time is included. This parameteris usually measured using the inverting gain of one circuit, a falsesumming junction, and a very fast rising input waveform triggering anoscilloscope.

OPEN LOOP GAIN: AOLAOL is the actual gain from the inverting input pin to output, with the

noninverting input grounded. If plotted versus frequency, it is called abode plot.

OPEN LOOP PHASE RESPONSEOpen loop phase response is the actual phase from the noninverting

input pin to output. While ideally between 0 and 90, it may be higher.It is usually plotted versus frequency. Measurement techniques aresimilar to those used for open loop gain.

PHASE MARGINPhase margin is 180 less the open loop phase at frequency where

the open loop gain of the amplifier is unity.

QUIESCENT CURRENT: IQQuiescent current is the current drawn from each supply rail with

zero output voltage and load current. Insignificant differences betweenthe two supply rail currents may exist due to input bias currents.

R

100R

R R

+VS

VS

TRIG

VERT

TRIG

TIME

FIGURE 6. SETTLING TIME

VIN

R

100R

VOUT

+VS

VS

RL

FIGURE 4. OUTPUT VOLTAGE SWING

VIN

R

100R

+VS

VS

RL

VOUTVIN

FIGURE 5. CURRENT LIMITICL = VOUT /RL

R

100R

+VS

VSVIN

VOUT

FIGURE 7. OPEN LOOP GAIN

AOL = VOUT /VINAOL [dB] = 20 Log [VOUT /VIN]


27

A


REACTANCE CHART


28

NOTES:


29

EB Easy Bridge Comparisons .............................................................................. 30EB01 ....................................................................................................................... 31EB02 ....................................................................................................................... 35EB03 ....................................................................................................................... 39EB04 ....................................................................................................................... 43

Motion Controllers


30


EB EASY BRIDGE FAMILY

MOTION CONTROLLERS

Part Continuous Voltage Range Driver/Gate Logic Power PackageNumber (A) (VDC) Supply Supply Dissipation

EB01 20 50V-500V 20V 20V 179W DIP9EB02 10 10V-100V 20V 20V 51W DIP9EB03 5 50V-200V 20V 20V 40W DIP9EB04 5 10V-40V 55V 7V 40W DIP9

EB EASY BRIDGE MOTION CONTROLLER COMPARISONS


B

COMPATIBLE WITH PWM FREQUENCIES UP TO 30KHZ 50V TO 500 V MOTOR SUPPLY 20A CONTINUOUS OUTPUT CURRENT HCMOS COMPATIBLE SCHMITT TRIGGER LOGIC INPUTS SEPARATE EMITTER OUTPUTS FOR NEGATIVE RAIL

CURRENT SENSE SLEEP MODE WIDE RANGE FOR GATE DRIVE AND LOGIC SUPPLIES

APPLICATIONSHIGH POWER CIRCUITS FOR DIGITAL CONTROL OF: THREE AXIS MOTION USING BRUSH TYPE MOTORS THREE PHASE BRUSHLESS DC MOTOR DRIVE THREE PHASE AC MOTOR DRIVE THREE PHASE STEP MOTOR DRIVE

DESCRIPTIONThe EB01 consists of three independent IGBT half bridges

with drivers. The drivers may be interfaced with CMOS or HCMOS level logic.


TRIPLE INDEPENDENT LOGIC INTERFACED HALF BRIDGES

EBO1

FEATURES

FIGURE 1. BLOCK DIAGRAM

HalfBridgeDriver

HalfBridgeDriver

HalfBridgeDriver

IGBTHalf

BridgeOutput

IGBTHalf

BridgeOutput

IGBTHalf

BridgeOutput

12

11

1

2

3

4

5

6

7

8

9

10

14

15

16

17

18

19

20

21

22

23

24

Hin 1 13HV1

OUT1SD

E1Lin 1

HVRTN1

Hin 2 HV2

OUT2

E2

HVRTN2

Lin2

HV3

OUT3

E3

HVRTN3

Hin3

Lin 3

V 1cc

V 2cc

V 3cc

Vdd,Logic Supply

Vss,Logic Ground


ABSOLUTE MAXIMUM RATINGSSPECIFICATIONS

ABSOLUTE MAXIMUM RATINGS HIGH VOLTAGE SUPPLY, HV5

500VOUTPUT CURRENT, peak1 28AOUTPUT CURRENT, continuous 20ADRIVER SUPPLY VOLTAGE, Vcc 20VLOGIC SUPPLY VOLTAGE, Vdd 20VLOGIC INPUT VOLTAGE -0.3V to Vdd + 0.3VPOWER DISSIPATION, internal2 179 WattsTHERMAL RESISTANCE TO CASE3 2.1C/WattTEMPERATURE, pin solder, 10s 300CTEMPERATURE, junction4 150CTEMPERATURE RANGE, storage 65 to +150COPERATING TEMPERATURE, case 25 to +85C

EB01

SPECIFICATIONSPARAMETER TEST CONDITIONS MIN TYP MAX UNITS

POSITIVE OUTPUT VOLTAGE IOUT=20A; Vcc=10.8V, Vdd=5V; 497.3 502.7 Volts HV=500V, Fpwm=30kHz, L=100 HNEGATIVE OUTPUT VOLTAGE " -2.7 2.7 VoltsPOSITIVE EDGE DELAY " 1000 n-secondRISETIME " 500 n-secondNEGATIVE EDGE DELAY " 1000 n-secondFALLTIME " 500 n-secondPWM FREQUENCY Set by external circuitry 30 kHzINPUT IMPEDANCE Set by internal resistors 50 k-ohm

INPUTA logic level input independently controls each IGBT in

the half bridge. A logic level high turns on the IGBT; a logic level low turns it off. A common shutdown input turns off all IGBTs when high.

All inputs are Schmitt triggers with the upper threshold at 2/3Vdd and the lower threshold at 1/3 Vdd. This comfortably interfaces with CMOS or HCMOS provided that the Vdd for the logic family and the EB01 are the same.

TTL families may be used if a pull-up to the logic supply is added to the TTL gates driving the EBO1, and Vdd for the EB01 is the same supply as the logic supply for the TTL family.

An open signal connector pulls the shut down input high and all other inputs low, insuring that all outputs are off.

However, input impedance is 50k on all inputs; therefore, if one input is open circuited a high radiated noise level could supuriousy turn on an IGBT.

OUTPUTEach output section consists of a switching mode IGBT

half bridge. Separate HV supply, emitter, and HV return lines are provided for each section.

The IGBTs are conservatively rated to carry 20A. At 20A the saturation voltage is 2.7V maximum.

Each IGBT has a high-speed diode connected in anti-parallel. When switching an inductive load this diode will conduct, and the drop at 20A will be 2.7V maximum.

INPUT AND OUTPUT SIGNALS

NOTES: 1. Guaranteed but not tested. 2. Total package power dissipation at 25C case tempterature with three outputs active. 3. Each IGBT. 4. Long term operation at the maximum junction temperature will result in reduced product life. Lower internal temperature by reducing internal dissipation or using better heatsinking to achieve high MTTF. 5. Derate the High Voltage Supply Vs by -0.133% per C below 25C.

PIN SYMBOL FUNCTION PIN SYMBOL FUNCTION

1 Vcc3 Gate supply 3 13 HV1 High Voltage supply 12 Lin3 Low drive logic in 3 14 OUT1 Section 1 output3 Hin3 High drive logic in 3 15 E1 Section 1 emitter4 Vdd Logic supply 16 HVRTN1 Section 1 return5 Vcc2 Gate supply 2 17 HV2 High voltage supply 26 Lin2 Low drive logic in 2 18 OUT 2 Section 2 output7 Vss Logic ground 19 E2 Section 2 emitter8 Hin2 High drive logic in 2 20 HVRTN2 Section 2 return9 Vcc1 Gate supply 1 21 HV3 High voltage supply 310 Lin1 Low drive logic in 1 22 OUT 3 Section 3 output11 SD Shut down logic in 23 E3 Section 3 emitter12 Hin1 High drive logic in 1 24 HVRTN 3 Section 3 return


B

EB01TYPICAL PERFORMANCEGRAPHS

25 50 75 100 125

14

16

18

20CONTINUOUS AMPS

12

CASE TEMPERATURE, (C)

CONT

INUO

US A

MPS

, (A)

100 75 100

CASE TEMPERATURE, (C)

25

POWER DERATING

25 50 125

35

45

55

65

75

INTE

RN

AL P

OW

ER D

ISSI

PATI

ON,

(W)

EACH ACTIVEOUTPUT TRANSISTOR

85

58W

31W

-50 0 50 100 150

0.9

1.0

1.1

V RATING vs TEMPERATUREs

V (N

ORMA

LIZED

)s

T (C)

PACKAGE SPECIFICATIONSDIP9 PACKAGE

WEIGHT: 69 g or 2.4 ozDIMENSIONS ARE IN INCHESALTERNATE UNITS ARE [MM]

APEX MICROTECHNOLOGY CORPORATION 5980 NORTH SHANNON ROAD TUCSON, ARIZONA 85741 USA APPLICATIONS HOTLINE: 1 (800) 546-273934This data sheet has been carefully checked and is believed to be reliable, however, no responsibility is assumed for possible inaccuracies or omissions. All specifi ciations are subject to change without notice.

EBO1U REV. B JANUARY 2001 2001 Apex Microtechnology Corporation

EB01 OPERATINGCONSIDERATIONS

POWER SUPPLY REQUIREMENTSSUPPLY VOLTAGE MAX CURRENT HV1 50V to 500V 20A, continuous, 28A peak HV2 50V to 500V 20A, continuous, 28A peak HV3 50V to 500V 20A, continuous, 28A peak Vcc1 10V to 20V 10mA Vcc2 10V to 20V 10mA

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