Power Beyond KitBLV10039

INSTALLATION INSTRUCTIONS

LVU26950 13MAR14 (ENGLISH)

4044M, 4044R, 4049M, 4049R, 4052M, 4052R,4066M, and 4066R Tractors

John Deere Augusta WorksLVU26950 (13MAR14)

PRINTED IN U.S.A.COPYRIGHT © 2014DEERE & COMPANY

Moline, IllinoisAll rights reserved.

A John Deere ILLUSTRUCTION ® ManualPrevious EditionsCopyright © 2013

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Introduction

IMPORTANT: Read through this instructionthoroughly and familiarize yourself with thetractor before installing parts.

This instruction demonstrates procedures for installing thepower beyond hydraulic kit on 4M and 4R tractors.

Recognize Safety Information

CAUTION: To prevent bodily injury, machinedamage, or component failure:

□Use proper tools for the job.□Do not take shortcuts; follow proce-dure as listed.

□Read and heed all WARNINGS placedwithin instructions.

This is a safety-alert symbol. When you see this symbolon your machine or in this manual, be alert to the potentialfor personal injury.

Follow recommended precautions and safe operatingpractices.

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Parts List

AB

C

D

H

M

W

V

G

N

E O

P Q

M

E

F

R

Z

X

Y

MT

U

E

S

I

L

J

K

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Power Beyond Kit Parts

A—Dust Cap (black)B—3/8” Male CouplerC—3/8” Bulkhead FittingD—Power Beyond Tank and 3rd

Rear BracketE—Cap Screw (4 used)F—Retaining NutG—Power Beyond Tank Return

Line

H—Power Beyond Kit SafetyLabel

I— Oil Supply Line FittingJ—Union FittingK—Tee FittingL—CapM—Nut (4 used)N—Power Beyond LabelO—Coupler Position Label

P—Snap RingQ—Straight FittingR—Power Beyond-to-RCV Oil

LineS—Retaining NutT—Power Beyond Jumper Hose

BracketU—Bulkhead FittingV—1/2” Quick Coupler

W—3/8” Male CouplerX—Dust Cap (black)Y—90° Elbow FittingZ—Power Beyond Hydraulic

Hose

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NOTE: Additional components may be needed tocomplete this kit installation depending on tractorconfiguration. For installation instructions ofadditional components, refer to the followingonline instructions:

LVU28327—Instruction, 4M Loader version

LVU28328—Kit Instruction, 4M No Loader

LVU28330—Kit Instruction, 4R Cab

LVU28329—Kit Instruction, 4R Open Station

NOTE: Assemble and torque oil lines and hydraulicfittings as per JDV 14.1.

NOTE: Assemble and torque fasteners to JD Standardsunless otherwise noted.

Parking Safely1. Stop machine on a level surface.

2. Disengage PTO and stop attachments.

3. Lower attachments to the ground.

4. Lock park brake.

5. Stop engine.

6. Remove key.

7. Wait for engine and all moving parts to stop before youleave the operator station.

8. Close fuel shutoff valve if your machine is equipped.

9. Disconnect the negative (–) battery cable beforeservicing the machine.

Install Mounting Brackets1. Install 3/8” bulkhead fitting (B) to power beyond tank

and 3rd rear bracket (A) with retailing nut (C). Tightenretaining nut to specification.

Specification3/8” Bulkhead FittingRetaining Nut—Torque................................................. 93 N·m (69 lb.-ft.)

A—Power Beyond Tank and3rd Rear Bracket

B—3/8” Bulkhead Fitting

C—Retaining Nut

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2. Install 1/2” quick coupler (F) to power beyond jumperhose bracket (D) with snap ring (E).

3. Install bulkhead fitting (G) to power beyond jumperhose bracket (D) with retaining nut (H). Tightenretaining nut to specification.

SpecificationBulkhead FittingRetaining Nut—Torque................................................118 N·m (87 lb.-ft.)

D—Power Beyond JumperHose Bracket

E—Snap RingF—1/2” Quick Coupler

G—Bulkhead FittingH—Retaining Nut

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4. Install power beyond tank and 3rd rear bracket (A)and secure with cap screws and nuts (J). Tighten tospecification.

SpecificationPower Beyond Tank and3rd Rear Bracket CapScrew and Nut—Torque............................................ 37 N·m (27.3 lb.-ft.)

A—Power Beyond Tank and3rd Rear Bracket

J—Cap Screw and Nut (2 eachused)

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5. Install power beyond jumper hose bracket (G) andsecure with cap screws and nuts (J). Tighten tospecification.

SpecificationPower Beyond JumperHose Bracket Cap Screwand Nut—Torque....................................................... 37 N·m (27.3 lb.-ft.)

G—Power Beyond JumperHose Bracket

J—Cap Screw and Nut (2 eachused)

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6. Install power beyond safety label (K) and couplerposition label (L).

K—Power Beyond Safety Label L—Coupler Position Label

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Install Hydraulics Lines

CAUTION: Escaping fluid under pressure canpenetrate the skin causing serious injury.Avoid the hazard by relieving pressure beforedisconnecting hydraulic or other lines. Tightenall connections before applying pressure. Searchfor leaks with a piece of cardboard. Protect handsand body from high-pressure fluids.

If an accident occurs, see a doctor immediately.Any fluid injected into the skin must be surgicallyremoved within a few hours or gangrenemay result. Doctors unfamiliar with this typeof injury should reference a knowledgeablemedical source. Such information is availablefrom Deere & Company Medical Departmentin Moline, Illinois, U.S.A.

1. Remove and discard plug (A) from rockshaft controlvalve (RCV).

A—Plug

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NOTE: Do not tighten tee fitting until line installation.

2. Install tee fitting (B) and cap (C). Tighten cap tospecification.

SpecificationTee Fitting Cap—Torque............................................... 69 N·m (51 lb.-ft.)

B—Tee Fitting C—Cap

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3. Remove existing line to rockshaft control valve (RCV)fitting (G).

4. Install power beyond-to-RCV oil line (F) to union fitting(E) and rockshaft control valve (RCV) fitting (G).Tighten to specification.

SpecificationLine to UnionFitting—Torque............................................................. 69 N·m (51 lb.-ft.)

E—Union FittingF—Power Beyond-to-RCV Oil

Line

G—Rockshaft Control Valve(RCV) Fitting

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5. Install power beyond tank return line (I) to 3/8” quickcoupler (H) and rockshaft control valve (RCV) fitting(J). Tighten to specification.

SpecificationPower Beyond TankReturn Line to 3/8” QuickCoupler—Torque.......................................................... 50 N·m (37 lb.-ft.)Rockshaft Control Valve(RCV) Fitting—Torque.................................................. 69 N·m (51 lb.-ft.)

NOTE: Additional components may be needed tocomplete this kit installation, depending on tractorconfiguration. For installation instructions ofadditional components, refer to the followingonline instructions:

LVU28327—Instruction, 4M Loader Version

LVU28328—Kit Instruction, 4M No Loader

LVU28330—Kit Instruction, 4R Cab

LVU28329—Kit Instruction, 4R Open Station

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H—3/8” Quick CouplerI— Power Beyond Tank Return

Line

J—Rockshaft Control Valve(RCV) Fitting

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Assemble and Install Power Beyond Hose1. Install dust cap (A) on 90° elbow fitting (B) to power

beyond hydraulic hose (D). Tighten to specification.Specification

90° Elbow Fitting toPower Beyond HydraulicHose—Torque.............................................................. 69 N·m (51 lb.-ft.)

2. Install 3/8” male coupler (C) on 90° elbow fitting (B).Tighten to specification.

SpecificationMale Coupler to 90°Elbow Fitting—Torque.................................................. 50 N·m (37 lb.-ft.)

A—Dust Cap (black)B—90° Elbow Fitting

C—3/8” Male CouplerD—Power Beyond Hydraulic

Hose

D

A

BC

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CAUTION: Escaping fluid under pressure canpenetrate the skin causing serious injury.Avoid the hazard by relieving pressure beforedisconnecting hydraulic or other lines. Tightenall connections before applying pressure. Searchfor leaks with a piece of cardboard. Protect handsand body from high-pressure fluids.

If an accident occurs, see a doctor immediately.Any fluid injected into the skin must be surgicallyremoved within a few hours or gangrenemay result. Doctors unfamiliar with this typeof injury should reference a knowledgeablemedical source. Such information is availablefrom Deere & Company Medical Departmentin Moline, Illinois, U.S.A.

3. Attach power beyond hydraulic hose to port R (E) andattach 3/8” male coupler (C) to port P.

C—3/8” Male Coupler E—Port R

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4. Attach power beyond operator’s safety label (F) toinside right fender (G).

F—Safety Label G—Right Fender

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