pleasure-130511040643-phpapp02

While every care is taken in publishing this catalogue, the company will not be responsible for any error and omission.

This catalogue is the property of Hero Motocorp Ltd.Copy right of this catalogue is reserved.

3PART INDEX 5

1INSTRUCTIONS(Use of Parts Catalogue)

2BLOCK INDEX

3ENGINE GROUP

INDEX

4FRAME GROUP

1INSTRUCTION FOR USE OF PARTS CATALOGUE

This parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) for

Hero Motocorp PLEASURE Scooter.

I. How to order parts

1. Information requiredReplacement parts orders must contain both the part number and the

stamped number(s) as described below. This is because any changes and

modifications of parts are registered at with the pertinent parts

and stamped numbers.

Numbers needed(a) Carburettor parts : Part number and

Stamped carburettor identification number.(b) Engine parts : Part number and Stamped engine number.(c) Frame parts : Part number and Stamped frame number.

2. RevisionWhen modifications or additions to this Parts Catalogue are made, a news

letters/revised edition will be issued at an appropriate time, with sucessively

progressing revision numbers. We recommend obtaining such revisions in order to

keep your Parts Catalogue up-to-date at all times. To check whether a Parts

Catalogue revision has been issued, please contact SPARE PARTS

DEPARTMENTS, L .

II. How to read this Parts Catalogue1. Make-up of the part number(Example) (General Parts)

Hero Motocorp

Hero Motocorp dt

Colour Code

Subcontractor designationModification designation

Parts classification No.

(Example) Bolts, nuts and other standard parts

Function and type No.

Dimension Chemical surface treatmentISO

2. Colour codesThe colour code at the end of the part number indicates the colour. Code below ZA

in alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,

but reference must be made to the code given in the description

column of this Parts Catalogue.

Hero Motocorp

HERO MOTOCORP NON BODY COLOUR CODECOLOUR REF. COLOUR DESCRIPTIONNH-35M CLOUD SILVER METALLICNH-1 BLACK

COLOUR CODE COLOUR DESCRIPTIONCOLOUR REF. CODE MAIN BODY COLOURNH-1 ZA BLACK (TYPE-1)

NH-1 ZB BLACK (TYPE-2)

R-195C ZC CANDY BLAZING RED (TYPE-1)

NH-A63M ZD EBONY GREY ME.

NH-341P ZE PEARL GREY ME.

P-50M ZF LIGHT PURPLE ME.

G-191M ZG SPRING GREEN ME.

R-195C ZH CANDY BLAZING RED (TYPE-2)

YR-262M ZJ DREAM ORANGE ME.

5

63. AbbreviationsThe following abbreviations are used in this Parts Catalogue.

ASSY. .........Assembly L (100L).........Link (100 Links)COMP.........Complete A.C. ...............Alternating currentR.................Right D.C................Direct currentL. ...............Left IN ..................InletSTD. ...........Standard EXH...............ExhaustMM. ............Millimeter FR. ...............FrontG. ...............Gram RR.................RearT (22T). ......Tooth (22Teeth) Hex................HexagonalA.................Ampere A.M................Attaching MarkV. ................Volt T.M. ...............Transcript MarkW. ...............Watt C.D.I. .............Capacitive Discharge ignitionKMPH.........Kilometers per hour INC................IncludingL.E.D. .........Light emitting diode

4. DimensionsAll dimensions are given in millimeters (mm) except in the case of steel balls, tyres and tyre tubes and wheel rims.

Parts Example Interpretation

Bolt (Screw) 6 x 12 6mm diameter, 12mm lengthPin 8 x 14 8mm diameter, 14mm lengthO-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thicknessOil Seal 14 x 24 x 5 14mm inside diameter, 24mm outside

diameter, 5mm thicknessTube 5 x 130 5mm inside diameter, 130mm length

5. Supercedence of partsPart numbers given under the part name in the Description column indicate that the part number has been superceded by that part number. HERO HONDA may make such supercedence without notice.

6. AssembliesSections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.)

7. Required QuantityThe number given in the Reqd. No. column indicates the quantity of parts used in the section described in that block.Parts with quantities in ( ) represent optional parts.Part whose required number is N, is a part whose required number can be selected at need.

8. Part modifications and applicable serial numbersIn case where a part has been modified, the serial number of the first vehicle (or frame, engine, carburettor) bearing the modification is listed in the Serial No. Column.

9. IllustrationIllustration of parts given in parts catalogue diagrams are provided for convenience identifying parts and may differ from the actual configuration of parts.

10. Models, area codes and applicable serial numbersModels, area codes and applicable serial Nos. given in this parts catalogue can be identified as follows.

Example

Applicable Applicable ApplicableAreaModel Type Engine Frame carburettorcode serial No. serial No. identification No.

ID India XXXXEB MBLXXXX 5LG A 5HCDPleasure YZXYYYYY EDYZXYYYYY

7FRAME SERIAL NUMBER

11. Location of stamped serial number

ENGINE SERIAL NUMBER

CARBURETTOR IDENTIFICATION NUMBER

EC CW

7A SC

8III. How to use the Flat Rate Time (F.R.T.)

This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowed for replacement of parts covered by the warranty during the period the warranty is in effect. The F.R.T. for those parts which are not listed herein should be determined from the operation closely related to the replacement of that part.

1. The F.R.T. is based on the following service conditions.a. A liberal allowance is added to the net servicing time.b. Standard times specified are based on the condition that the necessary

servicing tools listed in the service manual (motorcycle) which describes the HERO HONDA service policies are available close at hand and the work is performed by a mechanic with normal skill.

c. Time required for inspection and operational test following the servicing is included in the F.R.T.

2. Method of computingThe job times are listed in tenth of an hour to simplify computation.(Example) 0.3 = 18 minutes

5.6 = 5 hours and 36 minutes

CONVERSION CHARTHours Minutes Hours Minutes

0.1 6 0.6 360.2 12 0.7 420.3 18 0.8 480.4 24 0.9 540.5 30 1.0 60

3. Computing the F.R.T.When several jobs are performed at the same time, make the calculation in the following manner.a. Jobs of non duplicated nature

The F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.(Example) Replacement of cylinder.

SERVICE ITEM F.R.T.Cylinder 1.1

b. Jobs of duplicated natureTake the F.R.T. For the last part to be replaced.(Example) Replacement of piston and cylinder head gasket.

SERVICE ITEM F.R.T.Cylinder head gasket 0.9

Piston 1.3

The F.R.T. for the job is : 1.3

c. Jobs of partially related natureTotal up the F.R.T. For all of the parts replaced and then subtract the F.R.T. for the duplicated operation.(Example) Replacement of gearshift drum and crankshaft assembly.

SERVICE ITEM F.R.T.Crank Shaft *3.7

Crankcase Disassembly *3.2

The F.R.T. for the job is : (3.3+3.7)-3.2=3.8

Crankcase disassembly is the duplicated operations.*The F.R.T. Shown with (*) includes engine removal and installation.

NO. SERVICE ITEM F.R.T.1. Engine 1.3

2. Cylinder head 0.9

3. Carburettor 0.3

4. Operations other than replacing partsa. Removed and installation

b. Adjustment, measurement and cleaning

Engine

NO. SERVICE ITEM F.R.T.

1. Ignition timing - inspection 0.2

2 Spark plug adjustment and cleaning 0.1

3 Tappet adjustment 0.2

4 Carburettor idle adjustment 0.1

5 Engine oil inspection (excluding oil change) 0.1

6 Cleaner element cleaning 0.2

7 Compression pressure measurement 0.1

8 Battery checking of electrolyte level and gravity 0.1

9 Carburettor float level measurement 0.5

10 Oil filter cleaning 0.5

11 Throttle operation adjustment 0.1

Frame


1 Front brake adjustment 0.1

2 Rear brake adjustment 0.1

3 Brake operation test 0.1

4 Headlight aimings 0.1

5 Drive chain (includes tension adjustmenthowever, does not include sprocket) 0.1

c. Overhaul


1 Carburettor 0.5

9

11

BLOCK INDEX ENGINE GROUP

E-1 SHROUD FAN COVER. . . . . . . . . . . . . . . . . . . . 19E-2 CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . 20E-3 CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . 21

E-4 CAM SHAFT VALVE . . . . . . . . . . . . . . . . . . . . . . 22E-5 CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 23E-6 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24E-7 RIGHT CRANKCASE. . . . . . . . . . . . . . . . . . . . . . 25E-8 GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 26E-9 OIL PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27E-10 STARTING MOTOR. . . . . . . . . . . . . . . . . . . . . . . 28E-11 LEFT CRANKCASE COVER. . . . . . . . . . . . . . . . 29

E-12 DRIVE FACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30E-13 DRIVEN FACE. . . . . . . . . . . . . . . . . . . . . . . . . . . 31E-14 CASE MISSION/TRANSMISSION . . . . . . . . . . . 32E-15 LEFT CRANKCASE . . . . . . . . . . . . . . . . . . . . . . 33E-16 CRANK SHAFT/PISTON . . . . . . . . . . . . . . . . 34-35E-17 CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . 36-37

2

12

BLOCK INDEX FRAME GROUP

F-1 HEAD LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39F-2 METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40F-3 HANDLE LEVER/SWITCH/CABLE . . . . . . . . 41-43F-4 STEERING HANDLE/HANDLE LEVER.. . . . . . . 44F-5 FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . 45F-6 FR. & INNER COVER . . . . . . . . . . . . . . . . . . 46-47F-7 FLOOR PANEL . . . . . . . . . . . . . . . . . . . . . . . 48-49F-8 BODY COVER . . . . . . . . . . . . . . . . . . . . . . . . 50-51

F-9 STRG. STEM/FR. FORK . . . . . . . . . . . . . . . . 52-54F-10 FRONT WHEEL. . . . . . . . . . . . . . . . . . . . . . . 55-56F-11 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . 57

F-12 SEAT/LUGGAGE BOX . . . . . . . . . . . . . . . . . . . 58F-13 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . 59F-14 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . . . 60F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . 61F-15-A AIR SUCTION VALVE . . . . . . . . . . . . . . . . . . . 62F-16 EXHAUST MUFFLER. . . . . . . . . . . . . . . . . . . . 63F-17 ARM KICK START/MAIN STAND. . . . . . . . . . . 64

F-18 REAR CUSHION. . . . . . . . . . . . . . . . . . . . . . . . . 65F-19 FRONT WINKER. . . . . . . . . . . . . . . . . . . . . . . . . 66F-20 REAR COMBINATION LIGHT . . . . . . . . . . . . . . 67F-21 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68F-22 WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . . 69-70

F-23 FRAME BODY . . . . . . . . . . . . . . . . . . . . . . . . . . 71F-24 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72F-25 CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . . . 73

F-26 MARK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-75FOP-1 SARI STEP SET (OPTIONAL) . . . . . . . . . . . . 76FOP-2 STAND SET SIDE (OPTIONAL) . . . . . . . . . . . 77


E-1 17 E-2 18 E-3 19

13

1

2 3

4

8 8

12

12

13

12

7

5

11

6

910

12

13

10

5

24

6

3

1

9

7

5

6

8

8

8

23

19

21

12

6

8

1711

23

7

1018

951

13

16

24

416

16

2 19

21

2222

1415

20

3

1415 1415

1415

16

13

13 1110

51416

3

2

5

4

15

7

13

1311

10

1614

6

15

17

121

8

12

91

10107

3

5

2

84

61

92

1

3

3

116

7

11

810

12 12

4

3

13

15

14 13

9

14

14

13

5

5

3

2

1

9

9

9

8

76

11

11 6

10

5

4

6

6

7

43

2

5

5

21

E-4 17 E-5 18 E-6 19

E-7 17 E-8 18 E-9 19


E-10 17 E-11 18 E-12 19

14

1

21213

13

9

5

611

7

43

8

10

3

5 7

3

96

24

7

8

1

8

9

9

99

910

9

1012

13

1116

17

9

14 8

6

7

4

2 1

315

18

5

55

5

5

7

75

1916

18

8

20

6

2

14 1

23

55

5

3

3

3

17

15

17

1715

4

910

7

910

15

910

2022

2112

11

13

11

9

1415

3

1

10

8

8

7

5

4

6

2

13

13

13

12

12

2

10 17

16

8

8

11

5

6137

1

15

159

12 9

3

4

14

7

NINI

9

10

624

8

3

15

5

20

3

1

28 105

8

12 17

7

18

14

1

46

11

131

11

9

15

19

16

21

2

22

18

E-13 17 E-14 18 E-15 19

E-16 17 E-17 18


F-1 23 F-2 24 F-3 26

F-4 27 F-5 28

10

11

13

15 15

3

4

14212

2

1

6

8

7

5

12 12

99915

R HO ER HO ENA HODNA HOD

20

406080

100

h km/0

km

00005

EF

9 6

13

26

26

8

10

414

3012

18

9

5

15

29

11 1

2

22

7

29

3

20 19

16

17

21

30

27 24

23

2824

25

31

3

1

69

9

10

2

4

5

8

8

7

8

8

8

8 1

2

3

3

4

4

15

F-6 30

F-7 32 F-8 34 F-9 35

1111

2

12

12

12

12

12

12

1515

155

12

15

1611

16

3

9

186

18

1317

9

13

17

12

7

11

11 8 14

10

14

14

14

4

3

5

7

10

13

8

142

1

14

13

9

9

1011

4 11

10

10

12

611

10

10

12

11

F-223

25

1312

12

13

5

4

1414

1010

11

7

16

16

1616

14

18

1717

171

17

6

20

19

20

18

19

1515

15

8

9

10

3

98

4

6

2

1

5

7

7

25

433

353

2726

1

2

28

2930

5

32

11

21 79

10

34

36 37

39

25

32

910

36

6

8

12

13-22

1415

167

17

18

4

19

20

2324

33

34

35

9

3738

39

737

7

40

3141

37

16


F-10 55 F-11 57 F-12 58

F-13 59 F-14 60 F-15 61

F-15-A 62 F-16 63 F-17 64


F-18 65 F-19 66 F-20 67

F-21 68 F-22 69 F-23 71

F-24 72 F-25 73 F-26 74

17

3

2

45

1

12A

F

4-5

D E

3

8-9

1-2

E D

CB

A

10-11

F6-7

HA

ENGINE GROUP

Service Item

FR.

3

E-1SHROUD / FAN COVER

Ref.No.

12345

6789

10

111213

Part No. DescriptionF.R.T.

* FAN COVER, COMP. . . . . . . . . . . . . 0.2* SHROUD, INLET . . . . . . . . . . . . . . . 0.5* SHROUD, EXHAUST . . . . . . . . . . . . 0.9

19610-KPL-840 FAN COVER, COMP., . . . . . . . . . . . . . . . . . . . . . . . . . . 119621-KTP-900 SHROUD, INLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119623-KPL-900 SEAL, RUBBER IN SHROUD . . . . . . . . . . . . . . . . . . . . . 119625-KPL-8400 SEAL, SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119631-KTP-900 SHROUD, EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

19639-GBC-000 RUBBER, MOUNT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133715-GB0-900 COLLAR, T/L SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182871-KTP-900 GROMMET, DRAIN HOLE. . . . . . . . . . . . . . . . . . . . . . . . 287541-KTP-305 LABEL, OIL RECOMMENDATION . . . . . . . . . . . . . . . . . 190672-KPL-901 BODY, CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

93404-06020-00 BOLT, WASH, 6X20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193903-25380 SCREW, TAPPING, 5X16 . . . . . . . . . . . . . . . . . . . . . . . . 496001-06025-07 BOLT, FLANGE, SH.6X25 . . . . . . . . . . . . . . . . . . . . . . . . 2

Reqd. No./ Model

(PLEASURE)

1

2 3

4

8 8

12

12

13

12

7

5

11

6

910

12

13

19

12345

6789

10

Ref.No.

10

5

24

6

3

1

9

7

5

6

Description

FR.

E-2CYLINDER HEAD COVER

11211-KTP-900 TUBE, BREATHER. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 111212-KTP-900 TUBE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111213-KTP-900 PROTECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112310-KPL-841 COVER, COMP., HEAD . . . . . . . . . . . . . . . . . . . . . . . . . 112315-KTP-900 CLAMPER, THROTTLE CABLE . . . . . . . . . . . . . . . . . . . 1

12391-KTP-901 GASKET, HEAD COVER. . . . . . . . . . . . . . . . . . . . . . . . . 190017-KPL-900 BOLT, HEAD COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . 290543-MV9-670 RUBBER, MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290602-KPL-900 CLAMP, D12 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193903-34120 SCREW, TAPPING, 4 X 8 . . . . . . . . . . . . . . . . . . . . . . . . 3

95002-02120 CLIP, TUBE, (B12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196001-06014-00 BOLT, FLANGE, SH., 6 X14 . . . . . . . . . . . . . . . . . . . . . . 1

* COVER, COMP. HEAD . . . . . . . . . . . 0.3* GASKET, HEAD COVER . . . . . . . . .

Service Item Part No.F.R.T.

8

Reqd. No./ Model

(PLEASURE)

8

8

20

123456

789

101112

131415161718

192021222324

12200-KPL-901 HEAD COMP., CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . 112204-KPL-900 GUIDE, VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212206-KPL-900 CLIP, VALVE, GUIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 212211-KTP-901 HOLDER, CAM SHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . 112251-KPL-840 GASKET, CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . 116201-KRP-981 GASKET, CARB. INSULATOR B. . . . . . . . . . . . . . . . . . . 1

16211-KPL-900 INSULATOR, CARBURETTOR A . . . . . . . . . . . . . . . . . . 116212-KTP-900 INSULATOR, CARBUTTOR B. . . . . . . . . . . . . . . . . . . . . 116229-KRP-601 GASKET, CARB. INSULATOR A . . . . . . . . . . . . . . . . . . 117110-KPL-840 PIPE, COMP. INLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117113-KPL-900 SEAL, RUBBER INLET PIPE . . . . . . . . . . . . . . . . . . . . . 118640-KPL-900 PIPE, COMP. AIR FEED. .. . . . . . . . . . . . . . . . . . . . . . . . 1

18645-MT4-730 GASKET, AIR FEED PIPE. . . . . . . . . . . . . . . . . . . . . . . . 190201-GCC-000 NUT, HEX., 7MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490401-GCC-000 WASHER, 7.2 X 16 X2.5 . . . . . . . . . . . . . . . . . . . . . . . . . 490701-GF6-000 PIN, DOWN SPECIAL, 8 X14 . . . . . . . . . . . . . . . . . . . . . 491304-GB0-910 O-RING, 20.6 X 1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191304-GB1-900 O-RING, 25 X2.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

92900-06016-0B BOLT, STUD, 6X 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295701-06025-00 BOLT, FLANGE, 6 X25 . . . . . . . . . . . . . . . . . . . . . . . . . . 295701-06090-00 BOLT, FLANGE, 6X90 . . . . . . . . . . . . . . . . . . . . . . . . . . 296001-06016-00 BOLT, FLANGE, SH., 6X16 . . . . . . . . . . . . . . . . . . . . . . . 296001-06025-07 BOLT, FLANGE, SH., 6X25 . . . . . . . . . . . . . . . . . . . . . . . 298056-56707-M0 SPARK, PLUG, P- RZ9HC (FD MGL) . . . . . . . . . . . . . . . 1

* SPARK PLUG . . . . . . . . . . . . . . . . . . 0.1* PIPE COMP., AIR FEED . . . . . . . . . . 0.3* INSULATOR, CARBURETTOR . . . . 0.4* PIPE COMP., IN. . . . . . . . . . . . . . . . .* GASKET, CYLINDER HEAD. . . . . . . *1.5* GUIDE, VALVE . . . . . . . . . . . . . . . . . *2.1 (INC. REAMING) (ADD. 0.3 FOR EACH) (EXC. VALVE REFACING) (ADD. MORE 0.2 IF PERFORMED)* HEAD COMP., CYLINDER . . . . . . . . *2.2

Service Item Ref.No.

Part No. DescriptionF.R.T. Reqd. No./ Model

(PLEASURE)

E-3CYLINDER HEAD

FR.

23

19

21

12

6

8

1711

23

7

1018

951

13

16

24

416

16

2 19

21

2222

1415

20

3

1415 1415

1415

16

21

RF.

E-4CAMSHAFT /VALVE

12345

6789

10

1112131415

1617

12209-GB4-685 SEAL, VALVE STEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . 214100-KTP-900 SHAFT COMP., CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

14150-GCC-000 PLATE COMP., STOPPER . . . . . . . . . . . . . . . . . . . . . . . 1

14321-KPL-900 SPROCKET, CAM, (34T) . . . . . . . . . . . . . . . . . . . . . . . . 114431-GCC-000 ARM, VALVE, ROCKER . . . . . . . . . . . . . . . . . . . . . . . . . 214451-GCC-000 SHAFT IN, ROCKER ARM . . . . . . . . . . . . . . . . . . . . . . . 114461-GCC-000 SHAFT EX., ROCKER ARM . . . . . . . . . . . . . . . . . . . . . . 114711-GCC-000 VALVE, INLET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

14721-GCC-000 VALVE, EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114751-KTP-900 SPRING, VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214771-GB4-680 RETAINER, VALVE SPRING . . . . . . . . . . . . . . . . . . . . . 214777-KN7-670 SEAT, VALVE SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . 214781-MA6-000 COTTER, VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

90012-333-000 SCREW, TAPPET ADJUSTING . . . . . . . . . . . . . . . . . . . 290083-KSP-910 BOLT, KNOCK, 5 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . 290206-001-000 NUT, TAPPET ADJUSTING . . . . . . . . . . . . . . . . . . . . . . 294520-32000 CIRCLIP, IN, 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* SPROCKET, CAM . . . . . . . . . . . . . . 0.6* ARM, VALVE ROCKER. . . . . . . . . . . 0.8 (SAME TIME FOR TWO UNITS)* SHAFT COMP., CAM . . . . . . . . . . . . 1.1* SPRING, VALVE. . . . . . . . . . . . . . . . *1.7 (ADD. 0.1 FOR EACH) (INC. RELATIVE PART)* VALVE . . . . . . . . . . . . . . . . . . . . . . . *1.8 (ADD 0.2 FOR EACH) (INC. REFACING) (EXC. VALVE GUIDE REPLACEMENT)



(PLEASURE)

13

13 1110

51416

3

2

5

4

15

7

13

1311

10

1614

6

15

17

121

8

12

91

22

FR.

E-5CAM CHAIN/TENSIONER

12345

6789

10

14401-KPL-900 CHAIN CAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114510-KPL-900 TENSIONER COMP., CAM CHAIN . . . . . . . . . . . . . . . . . 114520-KPL-840 LIFTER ASSY., TENSIONER . . . . . . . . . . . . . . . . . . . . . 114531-GCC-000 PIVOT CAM CHAIN TENSIONER. . . . . . . . . . . . . . . . . . 114560-KCW-880 GASKET TENSIONER LIFTER. . . . . . . . . . . . . . . . . . . . 1

14611-KTP-900 GUIDE, CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190005-KY7-000 SCREW, PAN, 6X6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191301-HM5-630 O-RING, 15.2 X1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191306-105-690 O-RING, 1.5 X9.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195701-06022-00 BOLT FLANGE 6 X22 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

*LIFTER ASSY., TENSIONER. . . . . . . 0.6* GUIDE, CAM CHAIN. . . . . . . . . . . . . *1.5* TENSIONER COMP., CA M CHAIN. . *2.2* CHAIN, CAM. . . . . . . . . . . . . . . . . . . *3.6



10107

3

5

2

84

61

9

Reqd. No./ Model

(PLEASURE)

23

FR.

E-6CYLINDER

123

12101-KTP-900 CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112191-GGC-900 GASKET CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . 190701-GF6-000 PIN DOWEL SPECIAL 8 X 14 . . . . . . . . . . . . . . . . . . . . . 2

*GASKET, CYLINDER . . . . . . . . . . . . *1.8* CYLINDER . . . . . . . . . . . . . . . . . . . . *1.9



2

Reqd. No./ Model

(PLEASURE)

1

3

3

24

FR.

E-7RIGHT CRANK CASE

12345

6789

10

1112131415

11100-KTP-900 CRANK CASE COMP., R. . . . . . . . . . . . . . . . . . . . . . . 111102-GT8-B00 RUBBER BUSH, ENGINE HANGER . . . . . . . . . . . . . . . 111361-KPL-900 COVER, OIL CUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115651-KTP-900 GAUGE, OIL LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190031-KPL-900 BOLT A STUD, 7X181 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

91201-KPL-901 OIL SEAL, 16X26X7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191307-035-000 O-RING, 18X3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191307-639-000 O-RING, 64X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192800-12000-00 DRAIN PLUG BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194109-12000 WASHER, PLUG, DRAIN . . . . . . . . . . . . . . . . . . . . . . . 1

94301-08200 DOWEL PIN, 8X20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295701-06022-00 BOLT, FLANGE, 6X22 . . . . . . . . . . . . . . . . . . . . . . . . . . 195701-06055-00 BOLT, FLANGE, 6X55 . . . . . . . . . . . . . . . . . . . . . . . . . . 495701-06080-00 BOLT, FLANGE, 6X80 . . . . . . . . . . . . . . . . . . . . . . . . . . 395701-06115-00 BOLT, FLANGE, 6X115 . . . . . . . . . . . . . . . . . . . . . . . . . 1

*CRANKCASE COMP., R . . . . . . . . . . *3.7



(PLEASURE)

116

7

11

810

12 12

4

3

13

15

14 13

9

14

14

13

5

5

25

FR.

E-8GENERATOR

12345

6789

10

11

19510-KTP-900 FAN COMP., COOLING . . . . . . . . . . . . . . . . . . . . . . . . . 131110-KTP-890 FLYWHEEL COMP., (DENSO) . . . . . . . . . . . . . . . . . . . . 131120-KTP-890 STATOR COMP (DENSO). . . . . . . . . . . . . . . . . . . . . . . . 132907-KPL-900 CLIP, ACG CORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132976-107-010 CLAMPER, WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . 1

90083-KSP-910 BOLT, KNOCK, 5 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . 290410-GCC-000 WASHER, 10MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194050-10000 NUT, FLANGE, 10 MM . . . . . . . . . . . . . . . . . . . . . . . . . . 195701-06016-00 BOLT, FLANGE, 6x16 . . . . . . . . . . . . . . . . . . . . . . . . . . . 396001-06016-00 BOLT, FLANGE, SH 6x16 . . . . . . . . . . . . . . . . . . . . . . . . 1

96001-06022-00 BOLT FLANGE SH 6x22 . . . . . . . . . . . . . . . . . . . . . . . . 2

* FAN COMP., COOLING . . . . . . . . . . 0.3* FLYWHEEL COMP. . . . . . . . . . . . . . 0.5* STATOR COMP., . . . . . . . . . . . . . . . 0.7

Service Item Part No. DescriptionF.R.T.

3

2

1

9

9

9

8

76

11

11 6

10

5

4

Reqd. No./ Model

(PLEASURE)

26

E-9OIL PUMP

12345

67

15100-KTP-900 OIL PUMP ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115133-GFC-901 GEAR, OIL PUMP DRIVEN . . . . . . . . . . . . . . . . . . . . . 115331-436-000 ROTOR, OIL PUMP INNER . . . . . . . . . . . . . . . . . . . . . 115332-436-000 ROTOR, OIL PUMP OUTER . . . . . . . . . . . . . . . . . . . . 190001-KPL-900 BOLT, HEX., 6 X 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

90701-GF6-000 PIN, DOWEL SPECIAL 8 X 14 . . . . . . . . . . . . . . . . . . 293901-34120 SCREW, TAPPING, 4 X 8. . . . . . . . . . . . . . . . . . . . . . . 1

*GEAR, OIL PUMP DRIVEN . . . . . . . . 0.6* OIL PUMP ASSY., . . . . . . . . . . . . . . 0.8 (INC. RELATIVE PART)



6

FR.

6

7

43

2

5

5

21

Reqd. No./ Model

(PLEASURE)

27

Service Item

FR.

E-10STARTING MOTOR

Ref.No.

12345

6789

10

111213

Part No. Description

28120-KPL-901 PINION ASSY., STARTER. . . . . . . . . . . . . . . . . . . . . . . . 128150-KPL-900 HOLDER COMP., STARTER PINION . . . . . . . . . . . . . . . 131204-KTP-890 SPRING, BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231206-KTP-890 PACKING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131210-KTP-890 MOTOR UNIT, START. . . . . . . . . . . . . . . . . . . . . . . . . . . 1

31211-KTP-890 YOKE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131212-KTP-890 ARMATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131214-KTP-890 FRONT, BRKT. COMP. . . . . . . . . . . . . . . . . . . . . . . . . . . 132105-KTP-891 HARNESS COMP., STARTER MOTOR . . . . . . . . . . . . . 191309-KTP-890 O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

93412-05012-08 BOLT, WASH., 5 X 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . 393892-04006-08 SCREW, WASH, 4 X 6 . . . . . . . . . . . . . . . . . . . . . . . . . . 196001-06035-00 BOLT, FLANGE, SH. 6 X 35 . . . . . . . . . . . . . . . . . . . . . . 2

F.R.T.

* HARNESS COMP., ST. MOTOR. . . . 0.4* HOLDER COMP., ST. PINION. . . . . .* MOTOR COMP., STARTER . . . . . . .* PINION ASSY., STARTER . . . . . . . . 0.5* ARMATURE . . . . . . . . . . . . . . . . . . . 0.6* BRKT. COMP., FR.

1

21213

13

9

5

611

7

43

8

10

3

Reqd. No./ Model

(PLEASURE)

28

Service Item

FR.

E-11LEFT CRANK CASE COVER

Ref.No.

12345

6789

10


11230-KPL-900 CLAMPER, COMP., RR. BRK. CABLE . . . . . . . . . . . . . . 111341-KTP-900 PLATE, L COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111342-AAL-AA0 COVER, L SIDE (CSTG) . . . . . . . . . . . . . . . . . . . . . . . . . 111342-AAL-H00 COVER, L SIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111344-GW3-980 RUBBER, STARTER PINION HOLDER . . . . . . . . . . . . . 1

11395-KRP-981 GASKET, L COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150501-KTP-900 STOPPER, RUBBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . 190701-GF6-000 PIN, DOWEL SPECIAL, 8 X 14 . . . . . . . . . . . . . . . . . . . . 293903-34120 SCREW, TAPPING, 4 X 8 . . . . . . . . . . . . . . . . . . . . . . . . 596001-06035-00 BOLT, FLANGE, SH. 6 X 35 . . . . . . . . . . . . . . . . . . . . . . 7

96001-06070-00 BOLT, FLANGE, SH. 6 X 70 . . . . . . . . . . . . . . . . . . . . . . 1

F.R.T.

* GASKET, L COVER. . . . . . . . . . . . . . 0.4* PLATE, L COVER . . . . . . . . . . . . . . .* COVER, L SIDE . . . . . . . . . . . . . . . . 0.5

Reqd. No./ Model

(PLEASURE)

29

3

5 7

3

96

24

7

8

1

8

9

9

99

910

9

Service Item

FR.

E-12DRIVE FACE

Ref.No.

12345

6789

10

1112131415

161718


22102-KPL-901 FACE COMP., DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 122105-KPL-900 BOSS, DRIVE FACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122109-KTP-900 RATCHET STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 122110-KPL-900 FACE COMP., MOVABLE DRIVE . . . . . . . . . . . . . . . . . . 122121-KTP-900 ROLLER, COMP., WEIGHT 12GR . . . . . . . . . . . . . . . . . 6

22131-KPL-900 PLATE, RAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122132-KPL-900 PIECE, SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328223-GCC-000 SPG., KICK DRIVEN GEAR . . . . . . . . . . . . . . . . . . . . . . 128230-KVT-900 GEAR COMP., KICK DRIVEN . . . . . . . . . . . . . . . . . . . . 128250-KVT-900 SPINDLE COMP., KICK STARTER . . . . . . . . . . . . . . . . . 1

28253-KVT-900 BUSH, KICK SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . 128255-KPL-900 COLLAR, KICK BOSS . . . . . . . . . . . . . . . . . . . . . . . . . . 128281-GCC-000 SPRING, KICK RETURN . . . . . . . . . . . . . . . . . . . . . . . . 190412-329-000 WASHER, THRUST, 10MM . . . . . . . . . . . . . . . . . . . . . . 190426-KBN-900 WASHER, SPECIAL, 12MM . . . . . . . . . . . . . . . . . . . . . . 1

90451-KVT-900 WASHER, KICK SPINDLE . . . . . . . . . . . . . . . . . . . . . . . 190608-KVT-901 CIRCLIP, EX., 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194001-12200-0S NUT, HEX, 12MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

F.R.T.

* GEAR COMP., KICK DRIVEN . . . . . 0.4* FACE COMP., DRIVE . . . . . . . . . . . 0.5* FACE COMP., MOVABLE DRIVE . .* ROLLER SET, WEIGHT (INC. RELATIVE PART)* SPINDLE COMP., KICK STARTER (INC. RELATIVE PART)* SPRING, KICK RETURN

1012

13

1116

17

9

14 8

6

7

4

2 1

315

18

5

55

5

5

Reqd. No./ Model

(PLEASURE)

7

75

30

12345

6789

10

1112131415

1617181920

212223

22100-KPL-900 OUTER COMP., CLUTCH . . . . . . . . . . . . . . . . . . . . . . . 122350-KPL-900 PLATE COMP., DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . 122401-KTP-901 SPRING, CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322535-KPL-901 WEIGHT, SET, CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . 122804-148-000 RUBBER, CLUTCH DAMPER . . . . . . . . . . . . . . . . . . . . . 3

23100-KPL-900 BELT DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123205-KRP-982 FACE SET, DRIVEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123224-KRP-980 FACE SET., MOVABLE DRIVEN . . . . . . . . . . . . . . . . . . 123225-KPL-900 PIN, ROLLER, GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 323226-KPL-900 ROLLER, GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

23233-KPL-900 SPG., DRIVEN FACE . . . . . . . . . . . . . . . . . . . . . . . . . . . 123237-KPL-900 COLLAR SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123238-KPL-900 COLLAR SPG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190202-KPL-900 NUT SPECIAL 28MM . . . . . . . . . . . . . . . . . . . . . . . . . . . 190442-KPL-900 WASHER, THRUST, 6MM . . . . . . . . . . . . . . . . . . . . . . . 3

90601-KPL-900 CIRCLIP, INT.24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190603-KPL-900 CIRCLIP, 5MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391006-GAZ-980 BRG., RADIAL BALL, 6901 U . . . . . . . . . . . . . . . . . . . . . 191103-GAZ-980 BRG., NEEDLE, 17X25X18 WS . . . . . . . . . . . . . . . . . . . 191211-GK8-013 OIL SEAL 34X39X3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

91351-642-000 O-RING, PINION CAP . . . . . . . . . . . . . . . . . . . . . . . . . . 191351-GR1-000 O-RING-38.5X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194050-10000 NUT FLANGE 10MM . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

RF.

E-13DRIVEN FACE

* BELT DRIVE . . . . . . . . . . . . . . . . . . 0.5* OUTER COMP., CLUTCH * FACE SET, DRIVEN . . . . . . . . . . . . 0.7 (INC. RELATIVE PART)* SPRING, DRIVEN FACE* BEARING, NEEDLE 17X25X18 . . . . 0.8* BEARING RADIAL BALL, 6901U* FACE COMP., MOVABLE DRIVEN* WEIGHT SET, CLUTCH (INC. RELATIVE PART)

1916

18

8

20

6

2

14 1

23

55

5

3

3

3

17

15

17

1715

4

910

7

910

15

910

2022

2112

11

13

31



(PLEASURE)

Service Item

FR.

E-14CASE MISSION /TRANSMISSION

Ref.No.

12345

6789

10

1112131415


11204-KPL-900 SLEEV RR BRK CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 111220-GCC-000 TUBE, MISSION, BREATHER . . . . . . . . . . . . . . . . . . . . 121200-KTP-900 CASE COMP., MISSION . . . . . . . . . . . . . . . . . . . . . . . . 121395-GFC-901 GASKET, MISSION CASE . . . . . . . . . . . . . . . . . . . . . . . 123411-KPL-900 SHAFT, DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

23421-GCC-000 SHAFT, COUNTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123422-GCC-000 GEAR, COUNTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123430-KPL-901 GEAR COMP., FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 190701-GF6-000 PIN, DOWEL, SPECIAL, 8X14 . . . . . . . . . . . . . . . . . . . . 291009-GW3-980 BEARING, BALL, RADIAL, 6004UU . . . . . . . . . . . . . . . 1

91203-KPL-901 OIL SEAL, 14X20X3.2 . . . . . . . . . . . . . . . . . . . . . . . . . . 191225-KPL-901 OIL SEAL, 27X42X7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195701-06030-00 BOLT, FLANGE, 6X30 . . . . . . . . . . . . . . . . . . . . . . . . . . 495701-06040-00 BOLT, FLANGE, 6X40 . . . . . . . . . . . . . . . . . . . . . . . . . . 396100-62010-00 BEARING, BALL, RADIAL, 6201 . . . . . . . . . . . . . . . . . . 196100-63010-00 BEARING, BALL, RADIAL, 6301 . . . . . . . . . . . . . . . . . . 1

F.R.T.

* SHAFT COUNTER . . . . . . . . . . . . . 1.1* GASKET, MISSION CASE . . . . . . . .* GEAR COMP., FINAL* GEAR, COUNTER* BEARING, BALL RADIAL, 6004UU. . 1.2 (ADD. 0.1 FOR EACH.)* BEARING, BALL, RADIAL 6201 . . . .* BEARING, BALL, RADIAL 6301 . . . .* OIL SEAL, 27X42X7 . . . . . . . . . . . . .* SHAFT, DRIVE* CASE COMP., MISSION. . . . . . . . . . 1.3

11

9

1415

3

1

10

8

8

7

5

4

6

2

Reqd. No./ Model

(PLEASURE)

13

13

13

12

12

32

Service Item

FR.

E-15LEFT CRANK CASE

Ref.No.

12345

6789

10

11121314151617


11102-GT8-B00 RUBBER BUSH, ENGINE HANGER . . . . . . . . . . . . . . . 111200-KTP-900 CRANKCASE COMP., L . . . . . . . . . . . . . . . . . . . . . . . . . 111203-GC7-300 UNDER RUBBER, BUSH, RR. CUSHION . . . . . . . . . . . 112361-035-000 HOLE CAP, TAPPET ADJUSTING . . . . . . . . . . . . . . . . . 115421-107-000 SCREEN, OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

15426-KCW-880 SPRING, OIL FILTER SCREEN . . . . . . . . . . . . . . . . . . . 190008-KPL-900 BOLT, MAIN STAND SPRING . . . . . . . . . . . . . . . . . . . . . 190032-KPL-900 BOLT B, STUD, 7 X 186 . . . . . . . . . . . . . . . . . . . . . . . . . 290474-333-000 WASHER, 8 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291004-KTP-901 BEARING, RADIAL BALL , 6203 SPC. . . . . . . . . . . . . . . 1

91202-KTP-900 OIL SEAL, 20.8 X 52 X 6 . . . . . . . . . . . . . . . . . . . . . . . . . 191204-KPL-901 OIL SEAL, 17 X 30 X 6 . . . . . . . . . . . . . . . . . . . . . . . . . . 191302-001-020 O-RING, 30.8 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194520-3200 CIRCLIP, INT. 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195701-08012-00 BOLT, FLANGE, 8 X 12 . . . . . . . . . . . . . . . . . . . . . . . . . . 296100-62010-00 BEARING, RADIAL BALL, 6201 . . . . . . . . . . . . . . . . . . . 196100-62020-00 BEARING, RADIAL BALL, 6202 . . . . . . . . . . . . . . . . . . . 1

F.R.T.

* SCREEN, OIL FILTER . . . . . . . . . . 0.1* BEARING, RADIAL BALL SPL, 6203 1.2 (ADD 0.1 FOR EACH)* BEARING, RADIAL BALL, 6201* BEARING, RADIAL BALL, 6202* CRANKCASE COMP., L . . . . . . . . . . *4.5

2

10 17

16

8

8

11

5

6137

1

15

159

12 9

3

4

14

Reqd. No./ Model

(PLEASURE)

33

Service Item

FR.

34

E-16CRANK SHAFT/PISTON

Ref.No.

1

2

3

4

5678


13000-KTP-900 CRANK SHAFT COMP. . . . . . . . . . . . . . . . . . . . . . . . . . . 1

13011-KCC-941 RING SET, PISTON (STD)(TP) . . . . . . . . . . . . . . . . . . . . . 113011-KCC-941 RING SET, PISTON (STD)(TP) . . . . . . . . . . . . . . . . . . . . . 113012-KCC-941 RING SET, PISTON (O/S 0.25)(TP) . . . . . . . . . . . . . . . . . 113012-KCC-941 RING SET, PISTON (O/S 0.25)(TP) . . . . . . . . . . . . . . . . . 113013-KCC-941 RING SET, PISTON (O/S 0.50)(TP) . . . . . . . . . . . . . . . . . 113013-KCC-941 RING SET, PISTON (O/S 0.50)(TP) . . . . . . . . . . . . . . . . . 113014-KCC-941 RING SET, PISTON (O/S 0.75)(TP) . . . . . . . . . . . . . . . . . 113014-KCC-941 RING SET, PISTON (O/S 0.75)(TP) . . . . . . . . . . . . . . . . . 113015-KCC-941 RING SET, PISTON (O/S 1.00)(TP) . . . . . . . . . . . . . . . . . 113015-KCC-941 RING SET, PISTON (O/S 1.00)(TP) . . . . . . . . . . . . . . . . . 1

13101-KPL-901 PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113102-KPL-901 PISTON, (O/S 0.25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113103-KPL-901 PISTON, (O/S 0.50). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113104-KPL-901 PISTON, (O/S 0.75). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113105-KPL-901 PISTON, (O/S 1.00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113111-087-000 PIN, PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

13115-001-000 PISTON, PIN CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213201-KPL-900 ROD CONNECTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113371-KPL-900 PLATE, R. CRANK SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 114311-KPL-900 SPROCKET, TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

F.R.T.

* PIN, PISTON . . . . . . . . . . . . . . . . . *1.9* PISTON . . . . . . . . . . . . . . . . . . . . . . *2.0* RING SET, PISTON . . . . . . . . . . . . .

. . . . . . . . . . 3.9* GEAR, OI PUMP DRIVE . . . . . . . . . . *4.1* SPROCKET, TIMING . . . . . . . . . . . .* BEARING, BALL , RADIAL 6007 . . . . *4.3* BEARING, BALL , RADIAL 6205Z . . .

* CRANK SHAFT COMP

7

NINI

9

10

624

8

3

1

Reqd. No./ Model

(PLEASURE)

5

5

Service Item

35

Ref.No.

910


15131-KPL-900 GEAR, OIL PUMP, DRIVE . . . . . . . . . . . . . . . . . . . . . . . . 190741-KPL-900 KEY, WOODRUFF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191001-GCC-000 BRG., BALL RADIAL, 6205Z . . . . . . . . . . . . . . . . . . . . . . 191002-GCC-000 BRG., BALL RADIAL, 6007 . . . . . . . . . . . . . . . . . . . . . . . 1

F.R.T.

* PIN, PISTON . . . . . . . . . . . . . . . . . *1.9* PISTON . . . . . . . . . . . . . . . . . . . . . . *2.0* RING SET, PISTON . . . . . . . . . . . . .

. . . . . . . . . . 3.9* GEAR, OI PUMP DRIVE . . . . . . . . . . *4.1* SPROCKET, TIMING . . . . . . . . . . . .* BEARING, BALL , RADIAL 6007 . . . . *4.3* BEARING, BALL , RADIAL 6205Z . . .

* CRANK SHAFT COMP

Reqd. No./ Model

(PLEASURE)

FR.

E-16CRANK SHAFT/PISTON

7

NINI

9

10

624

8

3

15

5

Service Item

E-17CARBURETTOR

Ref.No.

12345

6789

10

1112131415

16171819


16010-KVT-901 GASKET, SET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116012-KTP-951 NEEDLE, SET, JET . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116013-KRB-901 FLOAT SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116015-KTP-951 CHAMBER, SET, FLOAT . . . . . . . . . . . . . . . . . . . . . . . . 116016-KPW-H01 SCREW, SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

16022-KTP-901 VALVE, SET, THROTTLE . . . . . . . . . . . . . . . . . . . . . . . 116028-KPL-901 SCREW, SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116041-KPL-901 SQUARE, NUT, SET . . . . . . . . . . . . . . . . . . . . . . . . . . . 116075-KPL-901 O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116076-KPL-901 O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

16100-KTP-951 CARBURETTOR ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . 116119-KPL-901 PLATE STAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116148-KPL-901 CAP, DUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116155-KPL-901 VALVE COMP. FLOAT . . . . . . . . . . . . . . . . . . . . . . . . . . 116163-GFP-901 GASKET, FLOAT CHAMBER . . . . . . . . . . . . . . . . . . . . . 1

16165-KRP-761 HOLDER NEEDLE JET . . . . . . . . . . . . . . . . . . . . . . . . . 193892-04006-08 SCREW WASH 4X6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193892-04006-08 SCREW WASH 4X6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295002-02659 CLIP B1 6.5 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

F.R.T.

* VALVE SET, THROTTLE . . . . . . . . . 0.3* CHAMBER SET, FLOAT . . . . . . . . . 0.4* FLOAT SET . . . . . . . . . . . . . . . . . . . 0.5* JET, MAIN, * VALVE COMP., FLOAT* CARBURETOR ASSY. . . . . . . . . . . . 0.6* NEEDLE SET, JET

Reqd. No./ Model

(PLEASURE)

36

FR.

20

3

1

28 105

8

12 17

7

18

14

1

46

11

131

11

9

15

19

16

21

2

22

18

Service Item

37

Ref.No.

202122


95005-35280-50 TUBE, OVERFLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199101-KPH-0780 JET MAIN # 78A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199103-KTP-0380 JET COMP. #38X #38 . . . . . . . . . . . . . . . . . . . . . . . . . . 1

F.R.T.

E-17CARBURETTOR

FR.

20

3

1

28 105

8

12 17

7

18

14

1

46

11

131

11

9

15

19

16

21

2

22

18

* VALVE SET, THROTTLE . . . . . . . . . 0.3* CHAMBER SET, FLOAT . . . . . . . . . 0.4* FLOAT SET . . . . . . . . . . . . . . . . . . . 0.5* JET, MAIN, * VALVE COMP., FLOAT* CARBURETOR ASSY. . . . . . . . . . . . 0.6* NEEDLE SET, JET

Reqd. No./ Model

(PLEASURE)

Service Item

FR.

F-1HEAD LIGHT

Ref.No.

12345

6789

10


33100-AAL-H90 LIGHT ASSY., HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . 133100-AAL-H90 LIGHT ASSY., HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . 13310B-AAL-H90 LIGHT ASSY., HEAD (W/O BULB) . . . . . . . . . . . . . . . . 133108-KRY-900 SPRING SPL. (BULB HOLDER) . . . . . . . . . . . . . . . . . . 133120-AAL-H90 UNIT, HEAD LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

33120-AAL-H90 UNIT, HEAD LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133126-KTP-890 COVER, RUBBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133128-GFC-890 NUT, SPL.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134901-KSP-910 BULB, HEAD LIGHT (HSI) 12V-35/35W . . . . . . . . . . . . 153209-GAH-000 CLIP, HEAD LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

90101-GJ6-000 BOLT, ADJUST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190307-GJ6-000 WASHER, LOCK, 6MM . . . . . . . . . . . . . . . . . . . . . . . . . 193901-04012-00 SCREW, TAPPING, 4X12 . . . . . . . . . . . . . . . . . . . . . . . 1

Reqd. No./ Model

(PLEASURE)

F.R.T.

* BULB, HEAD LIGHT . . . . . . . . . . . . 0.2* UNIT, HEADLIGHT . . . . . . . . . . . . . . 0.3

10

3

98

4

6

2

1

5

7

7

4

40

Service Item

FR.

F-2METER

Ref.No.

12345

6789

10

1112131415


34908-KVE-900 BULB (12V/3.0W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234909-KVE-900 BULB (12V/1.7W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337200-AAL-H51 SPEEDOMETER ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . 137210-AAL-H51 SPEED & FUEL METER COMP. . . . . . . . . . . . . . . . . . . 137211-KTP-890 LENS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

37216-KCJ-710 CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137220-AAL-H90 CASE COMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137224-KTP-951 SOCKET COMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137305-GW3-780 SCREW WASH 3X22 . . . . . . . . . . . . . . . . . . . . . . . . . . 344830-KTP-900 CABLE COMP., SPDMT.. . . . . . . . . . . . . . . . . . . . . . . . . 1

44831-KTP-900 CABLE INNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190035-GW3-980 SCREW WASH SPL.4X10 . . . . . . . . . . . . . . . . . . . . . . . 291352-GAZ-930 O-RING, 8.5 X 1.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193903-24420 SCREW TAPPING 4X16. . . . . . . . . . . . . . . . . . . . . . . . . 193903-25380 SCREW TAPPING 5X16 . . . . . . . . . . . . . . . . . . . . . . . . 3

Reqd. No./ Model

(PLEASURE)

F.R.T.

* CABLE, INNER. . . . . . . . . . . . . . . . . 0.1* BULB . . . . . . . . . . . . . . . . . . . . . . . . 0.2 (SAME TIME FOR TWO UNIT OR MORE)* LENS . . . . . . . . . . . . . . . . . . . . . . . . 0.3* SPEEDOMETER ASSY., . . . . . . . . .* CASE . . . . . . . . . . . . . . . . . . . . . . . . 0.4* METER COMP., SPEED & FUEL . . .* SOCKET COMP., . . . . . . . . . . . . . . .*CABLE COMP., SPEEDOMETER. . . 0.6

41

10

11

13

15 15

3

4

14212

2

1

6

8

7

5

12 12

99915

02

400680

0 10

/h km0

km

00005

EF


12345

6789

10

1112131415

16171819


17920-KTP-305 CABLE SET, THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . 117950-KPL-900 CABLE COMP., CHOKE . . . . . . . . . . . . . . . . . . . . . . . . 130158-GW3-980 RING, E, TYPE (3MM) . . . . . . . . . . . . . . . . . . . . . . . . . . 135150-KTP-890 SWITCH, UNIT LIGHTING. . . . . . . . . . . . . . . . . . . . . . . 135160-KTP-890 SWITCH, UNIT START . . . . . . . . . . . . . . . . . . . . . . . . . 1

35170-KTP-890 SWITCH, UNIT DIMMER . . . . . . . . . . . . . . . . . . . . . . . . 135180-KTP-890 SWITCH, UNIT HORN . . . . . . . . . . . . . . . . . . . . . . . . . . 135200-KTP-890 SWITCH, UNIT WINKER . . . . . . . . . . . . . . . . . . . . . . . . 135340-KTP-890 SWITCH ASSY., FR. STOP . . . . . . . . . . . . . . . . . . . . . . 243450-KTP-900 CABLE COMP., RR. BRK. . . . . . . . . . . . . . . . . . . . . . . . 1

45450-KTP-900 CABLE COMP., FR. BRK. . . . . . . . . . . . . . . . . . . . . . . . 153140-KTP-900 GRIP COMP., THROT. . . . . . . . . . . . . . . . . . . . . . . . . . . 153166-KTP-900 GRIP, L. HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153167-KPL-900 HOUSING, UPP., THROT. . . . . . . . . . . . . . . . . . . . . . . . 153168-KTP-900 HOUSING, UND., THROT.. . . . . . . . . . . . . . . . . . . . . . . 1

53172-KTP-900 BRKT., HANDLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153173-KPL-900 BAND, HANDLE, BRKT.. . . . . . . . . . . . . . . . . . . . . . . . . 153175-KTP-900 LEVER, R. STRG. HANDLE . . . . . . . . . . . . . . . . . . . . . 153178-KTP-900 LEVER, L. HANDLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Reqd. No./ Model

(PLEASURE)

F.R.T.

* GRIP, L. HANDLE . . . . . . . . . . . . . . 0.1* GRIP, R .HANDLE . . . . . . . . . . . . . . 0.2* LEVER COMP., PARKING* LEVER, L. HANDLE (ADD 0.1 FOR EACH.)* LEVER, R. STEERING HANDLE* GRIP COMP., THROTTLE . . . . . . . . 0.3 *SWITCH ASSY. FR. STOP (ADD 0.1 FOR EACH)* SWITCH UNIT, DIMMER* SWITCH UNIT, HORN* SWITCH UNIT, LIGHTING* SWITCH UNIT, WINKER* BRACKET., HANDLE . . . . . . . . . . . . 0.4* HOUSING, UPPER THROTTLE* CABLE COMP., FR. BRAKE . . . . . . . 0.6* CABLE COMP., CHOKE . . . . . . . . . . 0.7 *CABLE COMP., RR. BRAKE* CABLE SET, THROTTLE . . . . . . . . . 0.8

FR.

F-3HANDLE LEVER/SWITCH/CABLE

9 6

13

26

26

8

10

414

3012

18

9

5

15

29

11 1

2

22

7

29

3

20 19

16

17

21

30

27 24

23

2824

25

31

42


202122

23

24

2526

27

28293031


53181-KTP-950 LEVER COMP., PARKING . . . . . . . . . . . . . . . . . . . . . . . 153182-GW3-980 SPRING, RETURN, LEVER . . . . . . . . . . . . . . . . . . . . . 153183-GW3-980 PIN, PIVOT, PARKING LEVER. . . . . . . . . . . . . . . . . . . . 1

88110-AAL-H01 MIRROR ASSY., R BACK . . . . . . . . . . . . . . . . . . . . . . . 1

88110-AAL-H01ZA MIRROR ASSY., R BACK (BLACK) . . . . . . . . . . . . . . . . 188110-AAL-H01ZB MIRROR ASSY., R BACK (CANDY BLAZING RED) . . . 188110-AAL-H01ZE MIRROR ASSY., R BACK (PEARL FADELESS WHITE). 188110-AAL-H01ZF MIRROR ASSY., R BACK (FORCE SILVER ME.) . . . . . 1

88113-KRP-901 CAP, LOCK NUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288120-AAL-H01 MIRROR ASSY., L BACK . . . . . . . . . . . . . . . . . . . . . . . . 1

88120-AAL-H01ZA MIRROR ASSY., L BACK (BLACK). . . . . . . . . . . . . . . . . 188120-AAL-H01ZB MIRROR ASSY., L BACK (CANDY BLAZING RED). . . . 188120-AAL-H01ZE MIRROR ASSY., L BACK (PEARL FADELESS WHITE) 188120-AAL-H01ZF MIRROR ASSY., L BACK (CANDY BLAZING RED). . . . 1

90115-KPL-900 SCREW, HANDLE LEVER PIVOT . . . . . . . . . . . . . . . . . 290134-GM8-000 NUT, LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190135-KGF-900 NUT, LOCK L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190304-KPL-900 NUT, HEX 5 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

F.R.T.

FR.

F-3HANDLE LEVER/SWITCH/CABLE

9 6

13

26

26

8

10

414

3012

18

9

5

15

29

11 1

2

22

7

29

3

20 19

16

17

21

30

27 24

23

2824

25

Reqd. No./ Model

(PLEASURE)

* GRIP, L. HANDLE . . . . . . . . . . . . . . 0.1* GRIP, R .HANDLE . . . . . . . . . . . . . . 0.2* LEVER COMP., PARKING* LEVER, L. HANDLE (ADD 0.1 FOR EACH.)* LEVER, R. STEERING HANDLE* GRIP COMP., THROTTLE . . . . . . . . 0.3 *SWITCH ASSY. FR. STOP (ADD 0.1 FOR EACH)* SWITCH UNIT, DIMMER* SWITCH UNIT, HORN* SWITCH UNIT, LIGHTING* SWITCH UNIT, WINKER* BRACKET., HANDLE . . . . . . . . . . . . 0.4* HOUSING, UPPER THROTTLE* CABLE COMP., FR. BRAKE . . . . . . . 0.6* CABLE COMP., CHOKE . . . . . . . . . . 0.7 *CABLE COMP., RR. BRAKE* CABLE SET, THROTTLE . . . . . . . . . 0.8

31

43

Service Item

FR.

F-4STEERING HANDLE/

HANDLE COVER

Ref.No.

1234

5

6789

10

1112


93401-06020-00 BOLT, WASHER, 6X20 . . . . . . . . . . . . . . . . . . . . . . . . . . 294103-05800 WASHER PLAIN 5 MM. . . . . . . . . . . . . . . . . . . . . . . . . . 1\53100-KTP-900 HANDLE COMP., STRG. . . . . . . . . . . . . . . . . . . . . . . . . 153206-KTP-900 COVER, HANDLE RR. . . . . . . . . . . . . . . . . . . . . . . . . 1

53207-AAL-H30ZA SET, HANDLE FR. COVER (FORCE SILVER ME.) . . . 153207-AAL-H30ZB SET, HANDLE FR. COVER (BLACK-2.) . . . . . . . . . . . . 153207-AAL-H30ZC SET, HANDLE FR. COVER (CANDY BLAZING RED.) . 153207-AAL-H30ZE SET, HANDLE FR. COVER (PEARL FADELESS WHITE) 153207-AAL-H30ZF SET, HANDLE FR. COVER (LIGHT PURPLE ME.) . . . 153207-AAL-H30ZG SET, HANDLE FR. COVER (BLACK) . . . . . . . . . . . . . . 1

53208-KTP-900 HEAT INSULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190116-KTP-900 SCREW, WASH, 5 X 16 . . . . . . . . . . . . . . . . . . . . . . . . . 190304-KCS-920 NUT, U, 10 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193891-05025-07 SCREW, WASH, 5X25 . . . . . . . . . . . . . . . . . . . . . . . . . . 193903-34480 SCREW, TAPPING, 4 X 16 . . . . . . . . . . . . . . . . . . . . . . . 6

94102-10000 WASHER, PLAIN, 10 MM. . . . . . . . . . . . . . . . . . . . . . . . 295801-10045-08 BOLT, FLANGE, 10X45 . . . . . . . . . . . . . . . . . . . . . . . . . 1

F.R.T.

* SET, HANDLE FR. COVER. . . . . . . . 0.3* COVER, HANDLE RR. . . . . . . . . . . . 0.5* HANDLE COMP., STRG. . . . . . . . . . 0.9

3

1

69

9

10

2

4

5

8

8

7

8

8

8

8

Reqd. No./ Model

(PLEASURE)

44

Service Item

FR.

F-5FRONT FENDER

Ref.No.

1

234


61100-KTP-900ZA FENDER, A FR. (FORCE SILVER ME.) . . . . . . . . . . . . . 161100-KTP-900ZC FENDER, A FR. (CANDY BLAZING GRAY) . . . . . . . . . . 161100-KTP-950ZE FENDER, A FR. (PEARL FADELESS WHITE) . . . . . . . . 161100-KTP-900ZJ FENDER, A FR. (BLACK) . . . . . . . . . . . . . . . . . . . . . . . . 1

61110-KTP-900 FENDER, B, FR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190111-KPL-900 BOLT, INNER COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . 290113-KTP-900 BOLT, SPL. HEX., 6 X 14 . . . . . . . . . . . . . . . . . . . . . . . . 2

Reqd. No./ Model

(PLEASURE)

F.R.T.

* FENDER A, FR. . . . . . . . . . . . . . . . . 0.3* FENDER B, FR.

1

2

3

3

4

4

45


1

2

3

4

5


61104-428-000 COLLAR, FR, FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 2

64200-KTP-950ZA SET, FR. UPPER COVER (BLACK-1) . . . . . . . . . . . . . . 164200-KTP-950ZB SET, FR. UPPER COVER (BLACK-2) . . . . . . . . . . . . . . 164200-KTP-950ZC SET, FR. UPPER COVER (CANDY BLAZING RED TYPE- 1) 164200-KTP-950ZD SET, FR. UPPER COVER (EBONY GRAY ME.) . . . . . . 164200-KTP-950ZE SET, FR. UPPER COVER (PEARL FADELESS WHITE) 164200-KTP-950ZF SET, FR. UPPER COVER (LIGHT PURPLE ME..) . . . . 164200-KTP-950ZG SET, FR. UPPER COVER (SPRING GREEN ME.) . . . . 164200-KTP-950ZH SET, FR. UPPER COVER (CANDY BLAZING RED TYPE-2) 164200-KTP-950ZJ SET, FR. UPPER COVER (DREAM ORANGE ME.) . . 1

64303-KTP-900 STAY, FR. NO. PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . 1

64305-KTP-900ZC COVER FR. LOWER (CANDY BLAZING RED) . . . . . . 164305-KTP-950ZE COVER FR. LOWER (PEARL FADELESS WHITE) . . . 164305-KTP-900ZJ COVER FR. LOWER (BLACK-1) . . . . . . . . . . . . . . . . . 1

64350-KTP-950ZB SET, FR. LOWER COVER (BLACK-2) . . . . . . . . . . . . . 164350-KTP-950ZD SET, FR. LOWER COVER (EBONY GRAY ME.) . . . . . 164350-KTP-950ZF SET, FR. LOWER COVER (LIGHT PURPLE ME.) . . . . 164350-KTP-950ZG SET, FR. LOWER COVER (SPRING GREEN ME.) . . . 1

Reqd. No./ Model

(PLEASURE)

* COVER, FR. UPPER . . . . . . . . . . . . 0.2* COVER, RR. LOWER. . . . . . . . . . . . 0.4* COVER, INNER . . . . . . . . . . . . . . . . 0.8* RACK, INNER. . . . . . . . . . . . . . . . . . 0.2

FR.

1111

2

12

12

12

12

12

12

1515

155

12

15

1611

16

3

9

186

18

1317

9

13

17

12

7

11

11 8 14

10

14

14

14F-6FR. & INNER COVER

4

46


6789

10

111213 1415

161718

Part No. Description Reqd. No./ Model

(PLEASURE)

F.R.T.

64350-KTP-950ZH SET, FR. LOWER COVER (CANDY BLAZING RED) . . 164350-KTP-950ZJ SET, FR. LOWER COVER (DREAM ORANGE ME.) . . 1

64310-198-D20A PLATE, FR. NO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181131-KTP-900 COVER, INNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181132-KTP-900 RACK, INNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184703-425-000 RUBBER, TAIL LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . 290111-KPL-900 BOLT, INNER COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . 1

90116-KTP-900 SCREW, WASH, 5X16 . . . . . . . . . . . . . . . . . . . . . . . . . . 490677-KAN-961 NUT, CLIP, 5 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 893500-05010-1A SCREW, PAN, 5 X 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . 293891-05028-07 SCREW, WASH, 5 X 28 . . . . . . . . . . . . . . . . . . . . . . . . . 493903-34420 SCREW, TAPPING, 4X16 (YELLOW) . . . . . . . . . . . . . . . 4

94050-06000 NUT, FLANGE 6 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294101-05000 WASHER, PLAIN, 5 MM . . . . . . . . . . . . . . . . . . . . . . . . . 295701-06025-00 BOLT, FLANGE, 6 X 25 . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* COVER, FR. UPPER . . . . . . . . . . . . 0.2* COVER, RR. LOWER. . . . . . . . . . . . 0.4* COVER, INNER . . . . . . . . . . . . . . . . 0.8* RACK, INNER. . . . . . . . . . . . . . . . . . 0.2

FR.

F-6FR. & INNER COVER

47

1111

2

12

12

12

12

12

12

1515

155

12

15

1611

16

3

9

186

18

1317

9

13

17

12

7

11

11 8 14

10

14

14

14

4

Service Item

F-7FLOOR PANEL

Ref.No.

12345

67

8

9

10


50621-KTP-900 COVER, UNDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150710-KTP-900 RUBBER, R.P. STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150711-KTP-900 BAR, R. P. STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150712-KTP-900 BAR, L, P. STEP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150715-KE8-000 PLATE, P. STEP SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

50715-KTP-900 RUBBER. L. P. STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164310-KTP-900 PANEL, FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

64320-KTP-900ZC COVER, R FLOOR SIDE (CANDY BLAZING RED) . . . . . . . . . . . 164320-KTP-950ZE COVER, R FLOOR SIDE (PEARL FADELESS WHITE ) . . . . . . . . 164320-KTP-900ZJ COVER, R FLOOR SIDE (BLACK-1) . . . . . . . . . . . . . . . . . . . . . . . 1

64330-KTP-950ZA COVER, L. FLOOR SIDE (BLACK-1). . . . . . . . . . . . . . . . . . . . . . . 164330-KTP-950ZC COVER, L. FLOOR SIDE (CANDY BLAZING RED) . . . . . . . . . . . 164330-KTP-950ZE COVER, L. FLOOR SIDE (PEARL FADELESS WHITE ). . . . . . . . 1

64360-KTP-950ZB SET R. FLOOR SIDE COVER (BLACK-2) . . . . . . . . . . . . . . . . . . 164360-KTP-950ZD SET R. FLOOR SIDE COVER (EBONY GRAY ME.) . . . . . . . . . . 164360-KTP-950ZF SET R. FLOOR SIDE COVER (LIGHT PURPLE ME). . . . . . . . . . 164360-KTP-950ZG SET R. FLOOR SIDE COVER (SPRING GREEN ME) . . . . . . . . . 164360-KTP-950ZH SET R. FLOOR SIDE COVER (CANDY BLAZING ME) . . . . . . . . 1

F.R.T.

*BAR, L. P. STEP . . . . . . . . . . . . . . . . 0.1 (INC. RELATIVE PART)*BAR, R. P. STEP (INC. RELATIVE PART)*COVER, L. FLOOR SIDE . . . . . . . . . 0.2 (SAME TIME FOR TWO UNITS)* COVER, R FLOOR SIDE . . . . . . . . .* COVER, UNDER . . . . . . . . . . . . . . . 0.3* PANEL, FLOOR . . . . . . . . . . . . . . . . 0.4

FR.

48

Reqd. No./ Model

(PLEASURE)

32

5

1312

12

13

5

4

1414

1010

11

7

16

16

1616

14

18

1717

171

17

6

20

19

20

18

19

1515

15

8

9


11

1213141516

17181920


64360-KTP-950ZJ SET R. FLOOR SIDE COVER (DREAM ORANGE ME) . . . . . . . . 1

64370-KTP-950ZB SET L. FLOOR SIDE COVER (BLACK TYPE-2) . . . . . . . . . . . . . . 164370-KTP-950ZD SET L. FLOOR SIDE COVER (EBONY GRAY ME). . . . . . . . . . . . 164370-KTP-950ZF SET L. FLOOR SIDE COVER (LIGHT PURPLE ME) . . . . . . . . . . 164370-KTP-950ZG SET L. FLOOR SIDE COVER (SPRING GREEN ME). . . . . . . . . . 164370-KTP-950ZH SET L. FLOOR SIDE COVER (CANDY BLAZING RED) . . . . . . . . 164370-KTP-950ZJ SET L. FLOOR SIDE COVER (DREAM ORANGE ME). . . . . . . . . 1

83551-GE2-000 GROMMET, AIR /C. CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290111-KPL-900 BOLT, INNER , COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290116-KTP-900 SCREW, WASH, 5 X 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290117-KTP-900 BOLT, WASHER, BF 6X25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490677-KAN-961 NUT, CLIP, 5 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

93404-06012-00 BOLT, WASHER, 6X12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494101-06000 WASHER, PLAIN, 6 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294201-16150 PIN, SPLIT, 1.6X15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295015-81000 PIN, A, P. STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Reqd. No./ Model

(PLEASURE)

F.R.T.

* BAR, L. P. STEP . . . . . . . . . . . . . . . . 0.1 (INC. RELATIVE PART)* BAR, R. P. STEP (INC. RELATIVE PART)* COVER, L. FLOOR SIDE . . . . . . . . . 0.2 (SAME TIME FOR TWO UNITS)* COVER, R FLOOR SIDE . . . . . . . . .* COVER, UNDER . . . . . . . . . . . . . . . 0.3* PANEL, FLOOR . . . . . . . . . . . . . . . . 0.4

F-7FLOOR PANEL

FR.

49

32

5

1312

12

13

5

4

1414

1010

11

7

16

16

1616

14

18

1717

171

17

6

20

19

20

18

19

1515

15

8

9

Service Item

FR.

F-8BODY COVER

Ref.No.

123

4

5

6


75582-KCW-870 SET SPG., LOCK KEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177241-KRP-900 PLATE, SEAT LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180151-KTP-900 COVER, CENTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

83450-KTP-950ZA SET, R. BODY COVER (BLACK-1) . . . . . . . . . . . . . . . . . . . . . . . . . 183450-KTP-950ZB SET, R. BODY COVER (BLACK-2) . . . . . . . . . . . . . . . . . . . . . . . . . 183450-KTP-950ZC SET, R. BODY COVER (CANDY BLAZING RED TYPE-1) . . . . . . . 183450-KTP-950ZD SET, R. BODY COVER (EBONY GREY ME). . . . . . . . . . . . . . . . . . 183450-KTP-950ZE SET, R. BODY COVER (PEARL FADELESS WHITE) . . . . . . . . . . . 183450-KTP-950ZF SET, R. BODY COVER (LIGHT PURPLE ME). . . . . . . . . . . . . . . . . 183450-KTP-950ZG SET, R. BODY COVER (SPRING GREEN ME). . . . . . . . . . . . . . . . 183450-KTP-950ZH SET, R. BODY COVER (CANDY BLAZING RED TYPE-2) . . . . . . . 183450-KTP-950ZJ SET, R. BODY COVER (DREAM ORANGE ME). . . . . . . . . . . . . . . 1

83508-KPL-900 HOOK, LUGGAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

83550-KTP-950ZA SET, L. BODY COVER (BLACK-1.) . . . . . . . . . . . . . . . . . . . . . . . . . 183550-KTP-950ZB SET, L. BODY COVER (BLACK-2.) . . . . . . . . . . . . . . . . . . . . . . . . . 183550-KTP-950ZC SET, L. BODY COVER (CANDY BLAZING RED TYPE-1) . . . . . . . 183550-KTP-950ZD SET, L. BODY COVER (EBONY GREY ME) . . . . . . . . . . . . . . . . . . 183550-KTP-950ZE SET, L. BODY COVER (PEARL FADELESS WHITE) . . . . . . . . . . . 183550-KTP-950ZF SET, L. BODY COVER (LIGHT PURPLE ME) . . . . . . . . . . . . . . . . . . 1

F.R.T.

* COVER, CENTER . . . . . . . . . . . . . . 0.4* COVER, RR., CENTER LOWER. . . . 0.5* SET, L. BODY COVER . . . . . . . . . . . 0.6 (ADD 0.1 FOR EACH.)* SET, R. BODY COVER . . . . . . . . . . .* COVER, RR. CENTER . . . . . . . . . . .

Reqd. No./ Model

(PLEASURE)

50

3

5

7

10

13

8

142

1

14

13

9

9

1011

4 11

10

10

12

611

10

10

12

11

F-22


7

8

91011121314


83550-KTP-950ZG SET, L. BODY COVER (SPRING GREEN ME) . . . . . . . . . . . . . . . . . 183550-KTP-950ZH SET, L. BODY COVER (CANDY BLAZING RED TYPE-2). . . . . . . . . 183550-KTP-950ZJ SET, L. BODY COVER (DREAM ORANGE ME) . . . . . . . . . . . . . . . . 1

83701-KTP-900 COVER, RR. CENTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

83702-KTP-900ZA COVER, RR. CENTER, LOWER (BLACK) . . . . . . . . . . . . . . . . . . . . 183702-KTP-900ZC COVER, RR. CENTER, LOWER (CANDY BLAZING RED). . . . . . . . 183702-KTP-900ZE COVER, RR. CENTER, LOWER (EBONY GREY ME) . . . . . . . . . . . 183702-KTP-950ZE COVER, RR. CENTER, LOWER (PEARL FADELESS WHITE ) . . . . 183702-KTP-900ZH COVER, RR. CENTER, LOWER (LIGHT PURPLE ME) . . . . . . . . . . 183702-KTP-900ZG COVER, RR. CENTER, LOWER (SPRING GREEN ME) . . . . . . . . . 183702-KTP-900ZF COVER, RR. CENTER, LOWER (DREAM ORANGE ME) . . . . . . . . 1

90109-SB6-000 SCREW, TRUSS, 5X14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290116-KTP-900 SCREW, WASH, 5 X 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 690677-KAN-961 NUT, CLIP, 5MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490683-GAZ-930 CLIP, TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293600-05016-0G SCREW, FLAT, 5X16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293903-34420 SCREW, TAPPING, 4X16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

F.R.T. Reqd. No./ Model

(PLEASURE)

* COVER, CENTER . . . . . . . . . . . . . . 0.4* COVER, RR., CENTER LOWER. . . . 0.5* SET, L. BODY COVER . . . . . . . . . . . 0.6 (ADD 0.1 FOR EACH.)* SET, R. BODY COVER . . . . . . . . . . .* COVER, RR. CENTER . . . . . . . . . . .

FR.

F-8BODY COVER

51

3

5

7

10

13

8

142

1

14

13

9

9

1011

4 11

10

10

12

611

10

10

12

11

F-22



(PLEASURE)

F.R.T.

* COVER, L. PIVOT ARM . . . . . . . . . . 0.1 (SAME TIME FOR TWO UNITS)* COVER, R . PIVOT ARM . . . . . . . . . .* PIVOT ARM, SET L. . . . . . . . . . . . . . 0.3 (ADD 0.1 FOR EACH.)* PIVOT ARM, SET R. . . . . . . . . . . . . .* CUSHION ASSY., L FR. (ADD 0.1 FOR EACH.)* CUSHION ASSY., R FR.* DAMPER COMP., L. FR . . . . . . . . . . 0.5 (ADD 0.3 FOR EACH.)* DAMPER COMP., R. FR. . . . . . . . . .* RACE, STEERING TOP CONE. . . . . 0.9* RACE, UP. STRG BALL . . . . . . . . . . 1.3 (SAME TIME FOR TWO UNITS)* RACE, STRG. BOTTOM CONE . . . . 1.5* FORK SUB ASSY., FR . . . . . . . . . . . 1.7

12345

6789

10

1112131415

16171819

50301-KEM-900 RACE, UP STRG., BALL . . . . . . . . . . . . . . . . . . . . . . . . 150302-KPL-900 RACE, STRG., BOTTOM BALL . . . . . . . . . . . . . . . . . . . 150306-KPL-900 NUT, STRG. STEM, LOCK . . . . . . . . . . . . . . . . . . . . . . . 151103-KTP-900 COVER, R. PIVOT ARM. . . . . . . . . . . . . . . . . . . . . . . . . 151104-KTP-900 COVER, L. PIVOT ARM . . . . . . . . . . . . . . . . . . . . . . . . . 1

51110-KTP-901 FORK, SUB ASSY., FR . . . . . . . . . . . . . . . . . . . . . . . . . 151314-KPL-900 BUSH, PIVOT ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451315-KPL-900 PIVOT ARM, SET, R . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151316-KPL-900 CAP, FR. DISTANCE COLLAR . . . . . . . . . . . . . . . . . . . 451334-KPL-900 COLLAR, ARM, PIVOT. . . . . . . . . . . . . . . . . . . . . . . . . . 2

51400-KRP-982 CUSHION ASSY., R. FR . . . . . . . . . . . . . . . . . . . . . . . . 151401-KRP-981 SPRING, FR., CUSHION . . . . . . . . . . . . . . . . . . . . . . . . 251410-KRP-981 DAMPER COMP., R FRONT . . . . . . . . . . . . . . . . . . . . . 151413-GC8-003 BUSH, FR. CUSHION UNDER. . . . . . . . . . . . . . . . . . . . 451414-GC8-003 METAL, COMP., BOTTOM . . . . . . . . . . . . . . . . . . . . . . . 2

51415-KPL-900 PIVOT ARM, SET, L . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151421-KRP-981 CASE, FR. CUSHION, UNDER . . . . . . . . . . . . . . . . . . . 251458-GC8-003 GUIDE, FR. CUSHION, SPRING . . . . . . . . . . . . . . . . . . 251486-GC8-003 COLLAR, RUBBER, BUSH . . . . . . . . . . . . . . . . . . . . . . 2

F-9STRG. STEM/

FR. FORK

FR.

433

353

2726

1

2

28

2930

5

32

11

21 79

10

34

36 37

39

25

32

910

36

6

8

12

13-22

1415

167

17

18

4

19

20

2324

25

33

34

35

9

3738

39

737

7

40

3141

37

52



2021222324

2526272829

3031323334

35363738

51486-KRP-981 COLLAR, FR. CUSHION, RUBBER BUSH . . . . . . . . . 251500-KRP-982 CUSHION ASSY., L. FR . . . . . . . . . . . . . . . . . . . . . . . . 151510-KRP-981 DAMPER, COMP., L. FR. . . . . . . . . . . . . . . . . . . . . . . . 151516-GC8-003 SEAT, SPRING, UNDER. . . . . . . . . . . . . . . . . . . . . . . . 252475-KRP-981 RUBBER, STOPPER . . . . . . . . . . . . . . . . . . . . . . . . . . 2

52489-331-003 RUBBER, A JOINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253210-KTP-900 BALL, ASSY, STRG . . . . . . . . . . . . . . . . . . . . . . . . . . . 153211-KEM-900 RACE, STRG. TOP CONE . . . . . . . . . . . . . . . . . . . . . . 153212-250-010 RACE, STRG. BOTTOM CONE . . . . . . . . . . . . . . . . . . 153214-250-000 DUST, SEAL. STRG. (HEAD). . . . . . . . . . . . . . . . . . . . 1

53215-KPL-900 WASHER, STRG HEAD DUST SEAL . . . . . . . . . . . . . 153215-KTP-900 BALL ASSY ,STRG. . . . . . . . . . . . . . . . . . . . . . . . . . . . 190101-087-720 SCREW, HEAD LIGHT SET . . . . . . . . . . . . . . . . . . . . . 290121-KTP-900 BOLT, HEX, 832 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290309-KF0-000 NUT, FLANGE, 8MM . . . . . . . . . . . . . . . . . . . . . . . . . . 2

90443-KPL-900 WASHER, SPECIAL, 8 MM . . . . . . . . . . . . . . . . . . . . . 290901-KPL-900 NIPPLE, GREASE, A-M6 . . . . . . . . . . . . . . . . . . . . . . . 291351-KPL-900 O-RING, 22.1 X 1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . 494101-08000-0S NUT, HEX, 8 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

F-9STRG. STEM/

FR. FORK

FR.

433

353

2726

1

2

28

2930

5

32

11

21 79

10

34

36 37

39

25

32

910

36

6

8

12

13-22

1415

167

17

18

4

19

20

2324

25

33

34

35

9

3738

39

737

7

40

3141

37

Reqd. No./ Model

(PLEASURE)

53


Service Item

54

F-9STRG. STEM/

FR. FORK

Ref.No.


394041

95801-08055-08 BOLT, FLANGE, 8 X 55. . . . . . . . . . . . . . . . . . . . . . . . . 296211-05000 BALL, STEEL #5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2296211-08000 BALL, STEEL #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

FR.

433

353

2726

1

2

28

2930

5

32

11

21 79

10

34

36 37

39

25

32

910

36

6

8

12

13-22

1415

167

17

18

4

19

20

2324

25

33

34

35

9

3738

39

737

7

40

3141

37

Reqd. No./ Model

(PLEASURE)




(PLEASURE)

F.R.T.

* ARM, FR. BRAKE . . . . . . . . . . . . . . . 0.1 (INC. RELATIVE PART)* AXLE, FRONT WHEEL . . . . . . . . . . . 0.2* GEAR, SPDMT. . . . . . . . . . . . . . . . .* SHOE COMP, BRAKE . . . . . . . . . . .* BEARING, RADIAL BALL, 6201(U). . 0.4 (ADD. 0.1 FOR EACH.)* COLLAR, FRO. WHEEL DISTANCE* PANEL SUB ASSY., FRONT BRAKE (INC. RELATIVE PART)* TYRE . . . . . . . . . . . . . . . . . . . . . . . . 0.6* WHEEL SUB ASSY., FRONT . . . . . .* RIM COMP., WHEEL . . . . . . . . . . . . 0.7

12345

6789

1011

1213141516

171819

06427-KTP-900 TUBE, SET TUFFUP (3.5-10) . . . . . . . . . . . . . . . . . . . . 142702-KPL-900 RIM COMP., WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 142711-KRP-901 TYRE (3-5-10 51J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143125-KRP-981 SHOE, COMP., BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . 244301-KPL-900 AXLE, FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . 1

44311-KPL-900 COLLAR, FR. WHEEL SIDE . . . . . . . . . . . . . . . . . . . . . 144620-KTP-900 COLLAR, FR. WHEEL DISTANCE . . . . . . . . . . . . . . . . 144650-KTP-900 WHEEL SUB ASSY., FRONT. . . . . . . . . . . . . . . . . . . . . 144805-KTP-900 PINION, SPDMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144809-170-000 WASHER, SPDMT GEAR . . . . . . . . . . . . . . . . . . . . . . . 144810-KTC-900 BUSH, PINION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

44811-KPL-900 GEAR, SPDMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145010-KTP-901 PANEL SUB ASSY., FRONT BRAKE. . . . . . . . . . . . . . . 145141-KTP-900 CAM, FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . 145133-KCC-900 SPRING, FR. BRAKE SHOE . . . . . . . . . . . . . . . . . . . . . 245134-250-000 SEAL, BRAKE CAM DUST SEAL . . . . . . . . . . . . . . . . . 1

45145-KPL-900 INDICATOR, FRONT BRAKE . . . . . . . . . . . . . . . . . . . . 145410-KPL-900 ARM, FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . 145435-GB2-720 SPRING BRK. ARM RETURN . . . . . . . . . . . . . . . . . . . . 1

FR.

F-10FRONT WHEEL

4

12

10

29

26

21

16

19 17

182728

14

1515

4

24

20

724

23

225

62

8

1

3

25

13

911

AirPressure

55



2021222324

2526272829

90110-KPL-900 BOLT, STUD, 8 X 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . 490306-KF0-000 NUT, FLANGE 12 MM. . . . . . . . . . . . . . . . . . . . . . . . . . 190309-KF0-000 NUT, FLANGE, 8 MM . . . . . . . . . . . . . . . . . . . . . . . . . . 490754-KPL-900 SEAL, DUST 20 X 32 X 5 . . . . . . . . . . . . . . . . . . . . . . . 190912-KPL-900 BEARING, BALL RADIAL, 6201 (U) . . . . . . . . . . . . . . . 2

91253-KPL-900 DUST SEAL, 41 X 60 X 7 . . . . . . . . . . . . . . . . . . . . . . . 194050-06000 NUT, FLANGE, 6 MM . . . . . . . . . . . . . . . . . . . . . . . . . . 195015-32001 JOINT B, BRAKE ARM . . . . . . . . . . . . . . . . . . . . . . . 195015-42000 NUT B, ADJUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195701-06032-00 BOLT FLANGE 6 X 32 . . . . . . . . . . . . . . . . . . . . . . . . . 1

F-10FRONT WHEEL

FR.

4

12

10

29

26

21

16

19 17

182728

14

1515

4

24

20

724

23

225

62

8

1

3

25

13

911

AirPressure

* ARM, FR. BRAKE . . . . . . . . . . . . . . . 0.1 (INC. RELATIVE PART)* AXLE, FRONT WHEEL . . . . . . . . . . . 0.2* GEAR, SPDMT. . . . . . . . . . . . . . . . .* SHOE COMP, BRAKE . . . . . . . . . . .* BEARING, RADIAL BALL, 6201(U). . 0.4 (ADD. 0.1 FOR EACH.)* COLLAR, FRO. WHEEL DISTANCE* PANEL SUB ASSY., FRONT BRAKE (INC. RELATIVE PART)* TYRE . . . . . . . . . . . . . . . . . . . . . . . . 0.6* WHEEL SUB ASSY., FRONT . . . . . .* RIM COMP., WHEEL . . . . . . . . . . . . 0.7

Reqd. No./ Model

(PLEASURE)

56



(PLEASURE)

F.R.T.

* SHOE SET, BRAKE . . . . . . . . . . . . . 0.4* ARM, RR. BRAKE. . . . . . . . . . . . . . . 0.5* CAM, RR. BRAKE* TYRE . . . . . . . . . . . . . . . . . . . . . . . . 0.7* TUBE SET, TUFFUP* WHEEL SUB ASSY., RR.* RIM COMP., WHEEL . . . . . . . . . . . . 0.8

12345

6789

10

111213141516

06427-KTP-900 TUBE, SET TUFFUP (3.5-10) . . . . . . . . . . . . . . . . . . . . 142650-KPL-900 WHEEL SUB ASSY., FRONT . . . . . . . . . . . . . . . . . . . . 142702-KPL-900 RIM COMP., WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . 142711-KRP-901 TYRE (3-5-10 51J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143130-KTN-700 SHOE, PAIR, BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . 1

43141-KTP-900 CAM, REAR BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . 143410-KPL-840 ARM, REAR BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . 143472-KPL-900 SPRING, REAR, BRAKE ARM . . . . . . . . . . . . . . . . . . . 145133-KCC-900 SPRING, FRONT BRAKE SHOE . . . . . . . . . . . . . . . . . 290110-KPL-900 BOLT, STUD, 8 X 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

90112-KTP-900 BOLT, FLANGE, 6 X 32. . . . . . . . . . . . . . . . . . . . . . . . . 190305-KPL-900 NUT, HEX, SPL., 16MM . . . . . . . . . . . . . . . . . . . . . . . . 190309-KF0-000 NUT, FLANGE, 8 MM . . . . . . . . . . . . . . . . . . . . . . . . . . 490501-KPL-900 WASHER, 16 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195015-32001 JOINT, B BRAKE ARM . . . . . . . . . . . . . . . . . . . . . . . . . 195015-42000 NUT, B BRAKE ROD ADJUST . . . . . . . . . . . . . . . . . . . 1

FR.

F-11REAR WHEEL

14

11

1

5

9 96 12

10

7

8

16

4

13

152

3

AirPressure

57

Service Item

FR.

F-12SEAT/LUGGAGE BOX

Ref.No.

12345

6789

10

111213141516


77115-KTP-900 RUBBER, SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177200-AAL-H00 SEAT COMP., DOUBLE . . . . . . . . . . . . . . . . . . . . . . . . 177206-KG8-900 RUBBER, SEAT SETTING . . . . . . . . . . . . . . . . . . . . . . 277210-KTP-900 HINGE COMP., SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . 177235-KPL-900 SEAT, CATCH COMP. . . . . . . . . . . . . . . . . . . . . . . . . . . 1

77236-GBL-000 SPRING SEAT CATCH . . . . . . . . . . . . . . . . . . . . . . . . . 177240-KTP-900 CABLE, SEAT LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . 177251-KPL-900 BAG, SERVICE BOOK . . . . . . . . . . . . . . . . . . . . . . . . . 181250-KTP-900 BOX, LUGGAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181252-KTP-900 COVER, FRAME NUMBER. . . . . . . . . . . . . . . . . . . . . . 1

81255-KTP-900 COVER, CARBURETTOR MAINTENANCE . . . . . . . . . 190112-KRP-900 BOLT, FLANGE, 6X18 . . . . . . . . . . . . . . . . . . . . . . . . . 290116-KTP-900 SCREW, WASH, 5 X 16. . . . . . . . . . . .

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