Plan Mantenimiento

SAP Plant Maintenance

Brief Background of Presenter

Subhra works as SAP Systems Analyst at Iluka Resources Limited, Perth, Western Australia

He has a Net experience of around 7.8 years with around 6 years of SAP Consulting Experience in SAP PM & CS, MM modules. He has also has standard configuration knowledge of SAP PS, DMS and integration aspects of other SAP modules & applications

He has worked in multiple SAP Implementation, Upgrade, Support & Audit assignments in Australia, USA, India and Middle East and is an ex-employee of PwC India Ltd, T.C.S. Limited

He also possesses Core Industry experience of 1.8 years in Maintenance & Inbound Logistics

ERP Systems: An Overview

Plant Maintenance: An Overview

Organizational Structure

Master Data in SAP PM

Maintenance Processing: Objects

Maintenance Processing: Scenarios

Advanced scenarios, Interfaces & Reports

Organization

Government &

Authorities

Customers

Environm

ent

Vendors

Organizational ERP System

Purchasing

Sales & Distributi

on

Projects

Government &

Authorities

Production

Planning

Vendors

Customers

External Environmen

t

Finance &

Controlling

HR & Payroll

Maintenance

Maintenance is a Support Function within an Organization and Maintenance costs generally constitute a part of Production overhead costs except when Maintenance is carried out on Customer Assets to earn revenue.

Primary Objective of Maintenance is to maintain a high level of Availability, preventing degeneration and maintaining optimal utilization life of an Organization’s Physical Assets.

Physical Assets primarily comprise: Fixed assets such as Plant & Machinery, Buildings & Properties, Vehicles and so on. Usually such assets have a Long useful life (usually > 1 year) over which they are depreciated Operating Assets which may not be treated as Assets in Financial Module nor depreciated, but having a long term utilization High valued current assets such as High valued spares/operating supplies/machine parts which are subject to Refurbishments with their condition based values maintained accurately

Key Performance objectives in Maintenance include Maintaining a high level of OEE (Overall Equipment Effectiveness)Maintaining and Optimal balance between Cost of Breakdown vs. Cost of PreventionUtilizing concepts such as TPM, RCM etc. to contribute in Lowering Operating costs and minimize adverse effects on Equipment ,Operating resources and EnvironmentMaintenance scenarios have been detailed in the later sections

SAP Plant Maintenance is a highly integrated module and comes under a category of applications called CMMS. It is also referred to as Enterprise Asset Management

Company Code

Maintenance

Planning Plant

Maintenance Plant

Maintenance Plant

Maintenance

Planning Plant

Maintenance Plant

Centralized Planning

De-centralized Planning

SAP PM:

Master Data

Technical

Objects

Planning

Objects

Others

Work Centre

s

Capacity information includes:

Unit of capacityStart/End timesUtilizationsShift schedules etc.

Capacity

PM Work Centre Category “0005”

Comprises: Basic data, Default values, Capacity view, Scheduling view, HR Assignments, Costing view

Work Centr

e

Work Centre Hierarc

hy

Work Centre Hierarchy is a Grouping of Work centres comprising Maintenance Task Force

Sample SAP

screenshots

Capacity Functionalities

Capacity

Leveling

Capacity

Planning

Load Monitori

ng

Functional Locations

Equipment

Sub Equipment

Equipment Bill of Material

Component material parts

Serial Number

Material No

Structured into Hierarchical Levels using Structure Indicators

Sample SAP

screenshots

Plan

Task List

Maintenance item

Bottom up planning

Top Down planning

Plans

• Single cycle Plans• Strategy Based Plans• Counter Based Plans (Single/Multi

Counter)

Task Lists

• General Task Lists• Functional Location Task Lists• Equipment Task Lists

Items

• Standard items• Strategy based items

Permits

Class/Characteris

tics

Measuring Points/Count

ers

Other Master Data

Plan Mantenimiento

Documents

Transcript of Plan Mantenimiento