Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline...

125
INTEGRATED SOFTWARE TOOLS FOR PIPELINE PROFESSIONALS Pipeline Toolbox - 2014 Presentation Guide 1

Transcript of Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline...

Page 1: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

INTEGRATED SOFTWARE TOOLS FOR PIPELINE PROFESSIONALS

Pipeline Toolbox - 2014Presentation Guide

1

An integrated suite of over 75 pipeline engineering software tools that are

bull Available in Gas Liquid and Enterprise(Gas amp Liquid) versions

bull User Customizable

bull In English or Metric units (since 2011 Version)

bull Field Tested and Proven software

bull Used by Federal and State Pipeline Inspectors

What Is In The Pipeline Toolbox

2

Pipeline Engineering tools and support documents supplanted by the Toolbox

3

bull Hydraulics Facilities amp Design Calculations

bull Gas Mixture amp Liquid Properties

bull MeterRegulatorRelief Valve Sizing

bull Steel amp PE Pipe Design amp Stress Analysis

bull Testing amp Maintenance

bull Corrosion amp Cathodic Protecion

bull API 1102CrossingsWheel amp Track Load

bull DOTPHMSA Pipeline Regulations amp Forms

bull Document amp Applications Management

Examples of the Software Subjects

4

Software Positioned in the Pipeline Toolbox

Comparable to Tools in a Mechanics Tool Chest

5

ORDER OF PRESENTATION1 User Interface and Support Features

2 Applications for Design of Gas Service Features

3 Applications for Design of Liquid Service Features

4 Applications for Design of Gas or Liquid Lines

5 Problem Analysis Applications Stress Damage Corrosion

6 Applications for Operating and Testing Measurements

7 Polyethylene Pipe

6

7

8

User Interface and Support Featuresbull Toolbars bull FilesProjects Creating Organizing Saving and Re-

Opening bull F1 Key bull Utilities Modules

- Document Management System - External Application Integration - Pipe Data Bases - Physical Properties of Fluids - Engineering Units Conversion - Current Standards Regulations and DOT Forms

Help Modules- Searchable Menus - Access to Technical Toolbox Support

9

View Upon Opening the Pipeline Toolbox Title Bar Notice of Edition(Gas or Liquid) and Revision

Subject CategoryIcon Barsand the ldquoDesk Toprdquo

10

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 2: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

An integrated suite of over 75 pipeline engineering software tools that are

bull Available in Gas Liquid and Enterprise(Gas amp Liquid) versions

bull User Customizable

bull In English or Metric units (since 2011 Version)

bull Field Tested and Proven software

bull Used by Federal and State Pipeline Inspectors

What Is In The Pipeline Toolbox

2

Pipeline Engineering tools and support documents supplanted by the Toolbox

3

bull Hydraulics Facilities amp Design Calculations

bull Gas Mixture amp Liquid Properties

bull MeterRegulatorRelief Valve Sizing

bull Steel amp PE Pipe Design amp Stress Analysis

bull Testing amp Maintenance

bull Corrosion amp Cathodic Protecion

bull API 1102CrossingsWheel amp Track Load

bull DOTPHMSA Pipeline Regulations amp Forms

bull Document amp Applications Management

Examples of the Software Subjects

4

Software Positioned in the Pipeline Toolbox

Comparable to Tools in a Mechanics Tool Chest

5

ORDER OF PRESENTATION1 User Interface and Support Features

2 Applications for Design of Gas Service Features

3 Applications for Design of Liquid Service Features

4 Applications for Design of Gas or Liquid Lines

5 Problem Analysis Applications Stress Damage Corrosion

6 Applications for Operating and Testing Measurements

7 Polyethylene Pipe

6

7

8

User Interface and Support Featuresbull Toolbars bull FilesProjects Creating Organizing Saving and Re-

Opening bull F1 Key bull Utilities Modules

- Document Management System - External Application Integration - Pipe Data Bases - Physical Properties of Fluids - Engineering Units Conversion - Current Standards Regulations and DOT Forms

Help Modules- Searchable Menus - Access to Technical Toolbox Support

9

View Upon Opening the Pipeline Toolbox Title Bar Notice of Edition(Gas or Liquid) and Revision

Subject CategoryIcon Barsand the ldquoDesk Toprdquo

10

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 3: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Pipeline Engineering tools and support documents supplanted by the Toolbox

3

bull Hydraulics Facilities amp Design Calculations

bull Gas Mixture amp Liquid Properties

bull MeterRegulatorRelief Valve Sizing

bull Steel amp PE Pipe Design amp Stress Analysis

bull Testing amp Maintenance

bull Corrosion amp Cathodic Protecion

bull API 1102CrossingsWheel amp Track Load

bull DOTPHMSA Pipeline Regulations amp Forms

bull Document amp Applications Management

Examples of the Software Subjects

4

Software Positioned in the Pipeline Toolbox

Comparable to Tools in a Mechanics Tool Chest

5

ORDER OF PRESENTATION1 User Interface and Support Features

2 Applications for Design of Gas Service Features

3 Applications for Design of Liquid Service Features

4 Applications for Design of Gas or Liquid Lines

5 Problem Analysis Applications Stress Damage Corrosion

6 Applications for Operating and Testing Measurements

7 Polyethylene Pipe

6

7

8

User Interface and Support Featuresbull Toolbars bull FilesProjects Creating Organizing Saving and Re-

Opening bull F1 Key bull Utilities Modules

- Document Management System - External Application Integration - Pipe Data Bases - Physical Properties of Fluids - Engineering Units Conversion - Current Standards Regulations and DOT Forms

Help Modules- Searchable Menus - Access to Technical Toolbox Support

9

View Upon Opening the Pipeline Toolbox Title Bar Notice of Edition(Gas or Liquid) and Revision

Subject CategoryIcon Barsand the ldquoDesk Toprdquo

10

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 4: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

bull Hydraulics Facilities amp Design Calculations

bull Gas Mixture amp Liquid Properties

bull MeterRegulatorRelief Valve Sizing

bull Steel amp PE Pipe Design amp Stress Analysis

bull Testing amp Maintenance

bull Corrosion amp Cathodic Protecion

bull API 1102CrossingsWheel amp Track Load

bull DOTPHMSA Pipeline Regulations amp Forms

bull Document amp Applications Management

Examples of the Software Subjects

4

Software Positioned in the Pipeline Toolbox

Comparable to Tools in a Mechanics Tool Chest

5

ORDER OF PRESENTATION1 User Interface and Support Features

2 Applications for Design of Gas Service Features

3 Applications for Design of Liquid Service Features

4 Applications for Design of Gas or Liquid Lines

5 Problem Analysis Applications Stress Damage Corrosion

6 Applications for Operating and Testing Measurements

7 Polyethylene Pipe

6

7

8

User Interface and Support Featuresbull Toolbars bull FilesProjects Creating Organizing Saving and Re-

Opening bull F1 Key bull Utilities Modules

- Document Management System - External Application Integration - Pipe Data Bases - Physical Properties of Fluids - Engineering Units Conversion - Current Standards Regulations and DOT Forms

Help Modules- Searchable Menus - Access to Technical Toolbox Support

9

View Upon Opening the Pipeline Toolbox Title Bar Notice of Edition(Gas or Liquid) and Revision

Subject CategoryIcon Barsand the ldquoDesk Toprdquo

10

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 5: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Software Positioned in the Pipeline Toolbox

Comparable to Tools in a Mechanics Tool Chest

5

ORDER OF PRESENTATION1 User Interface and Support Features

2 Applications for Design of Gas Service Features

3 Applications for Design of Liquid Service Features

4 Applications for Design of Gas or Liquid Lines

5 Problem Analysis Applications Stress Damage Corrosion

6 Applications for Operating and Testing Measurements

7 Polyethylene Pipe

6

7

8

User Interface and Support Featuresbull Toolbars bull FilesProjects Creating Organizing Saving and Re-

Opening bull F1 Key bull Utilities Modules

- Document Management System - External Application Integration - Pipe Data Bases - Physical Properties of Fluids - Engineering Units Conversion - Current Standards Regulations and DOT Forms

Help Modules- Searchable Menus - Access to Technical Toolbox Support

9

View Upon Opening the Pipeline Toolbox Title Bar Notice of Edition(Gas or Liquid) and Revision

Subject CategoryIcon Barsand the ldquoDesk Toprdquo

10

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 6: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

ORDER OF PRESENTATION1 User Interface and Support Features

2 Applications for Design of Gas Service Features

3 Applications for Design of Liquid Service Features

4 Applications for Design of Gas or Liquid Lines

5 Problem Analysis Applications Stress Damage Corrosion

6 Applications for Operating and Testing Measurements

7 Polyethylene Pipe

6

7

8

User Interface and Support Featuresbull Toolbars bull FilesProjects Creating Organizing Saving and Re-

Opening bull F1 Key bull Utilities Modules

- Document Management System - External Application Integration - Pipe Data Bases - Physical Properties of Fluids - Engineering Units Conversion - Current Standards Regulations and DOT Forms

Help Modules- Searchable Menus - Access to Technical Toolbox Support

9

View Upon Opening the Pipeline Toolbox Title Bar Notice of Edition(Gas or Liquid) and Revision

Subject CategoryIcon Barsand the ldquoDesk Toprdquo

10

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 7: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

7

8

User Interface and Support Featuresbull Toolbars bull FilesProjects Creating Organizing Saving and Re-

Opening bull F1 Key bull Utilities Modules

- Document Management System - External Application Integration - Pipe Data Bases - Physical Properties of Fluids - Engineering Units Conversion - Current Standards Regulations and DOT Forms

Help Modules- Searchable Menus - Access to Technical Toolbox Support

9

View Upon Opening the Pipeline Toolbox Title Bar Notice of Edition(Gas or Liquid) and Revision

Subject CategoryIcon Barsand the ldquoDesk Toprdquo

10

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 8: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

8

User Interface and Support Featuresbull Toolbars bull FilesProjects Creating Organizing Saving and Re-

Opening bull F1 Key bull Utilities Modules

- Document Management System - External Application Integration - Pipe Data Bases - Physical Properties of Fluids - Engineering Units Conversion - Current Standards Regulations and DOT Forms

Help Modules- Searchable Menus - Access to Technical Toolbox Support

9

View Upon Opening the Pipeline Toolbox Title Bar Notice of Edition(Gas or Liquid) and Revision

Subject CategoryIcon Barsand the ldquoDesk Toprdquo

10

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 9: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

User Interface and Support Featuresbull Toolbars bull FilesProjects Creating Organizing Saving and Re-

Opening bull F1 Key bull Utilities Modules

- Document Management System - External Application Integration - Pipe Data Bases - Physical Properties of Fluids - Engineering Units Conversion - Current Standards Regulations and DOT Forms

Help Modules- Searchable Menus - Access to Technical Toolbox Support

9

View Upon Opening the Pipeline Toolbox Title Bar Notice of Edition(Gas or Liquid) and Revision

Subject CategoryIcon Barsand the ldquoDesk Toprdquo

10

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 10: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

View Upon Opening the Pipeline Toolbox Title Bar Notice of Edition(Gas or Liquid) and Revision

Subject CategoryIcon Barsand the ldquoDesk Toprdquo

10

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 11: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

TOOLBARSSubject Category Bar for access to subject related modules

File ECDA amp Corrosion ControlPipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design amp Stress AnalysisSteel Pipeline Crossings Window amp Help

Icon Bar for direct access to an application For ENTERPRISE Editions the Edition Button provides a switch between GAS and LIQUID Editions

11

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 12: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Basic User Steps if Hard Copy of a ldquoProjectrdquo is Wanted

12

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 13: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

PRINTABLE PROJECT REPORTS

bullExample project screen and printable report in ldquoWordrdquo format accessible from the Report buttonCompleted projects may also be saved in the Toolbox Edition by the ldquoSaverdquo or ldquoSaved Asrdquo button 13

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 14: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Access to Saved Completed Projects for Retrieval or Deleting (File)

14

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 15: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

15

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 16: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Example Subject Help References Accessible by the F1 Key when Executing the Subject Application

16

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 17: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Utilities Modules for Embedding Documents and External Applications in the Toolbox (Utilities)

17

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 18: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Pipe Database and Physical Properties of FluidsInformation Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for 125rdquo to 80rdquo diameters

Partial List of 33 Properties of 215 Fluids

18

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 19: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Engineering Units Conversion Module (Utilities)

19

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 20: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

20

Regualtions and Standards (Utilities)

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 21: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Help Topics (Help)

bull Searchable menus for factors required for a Toolbox Application or wanted for references providing an understanding of the basis for an Applicationrsquos computed results

Example Search for soil property Ersquon

21

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 22: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Help Modules (Help)

For access to Technical Toolboxes Home Page amp Support

Online Support Screen for emails to Support Personnel

22

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 23: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

23

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 24: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

24

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 25: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Applications for Design of Gas Service Features

or analysis of existing features as applicable

bull Hydraulics

bull Design Pressure and Wall Thickness

bull Pipeline Compressors and Station Piping

bull Reinforcement of Welded Branch Connection

bull Meters and Regulator Station Sizing

bull Relief Valve Sizing

bull Hot Tap Sizing

bull Relief Valve Reactive Force

25

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 26: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

AGA Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 27: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Examples Panhandle A and B for Downstream Pressure (Hydraulics)

27

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 28: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Examples Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

28

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 29: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

(Hydraulics)

Examples Muellar High gt 1 psig and Low Pressure Distribution for Internal Pipe Diameter

29

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 30: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

B318 Design Pressure amp Minimum Wall Thickness(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

30

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 31: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Centrifugal CompressorsAdiabatic Head amp Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

31

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 32: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Centrifugal Compressor - Fan LawsReciprocating Compressor ndash Cylinder Capacity amp HP

(Pipeline Facilities)(Pipeline Compressors)

32

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 33: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Compressor Station Piping Diameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

33

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 34: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

ASME B318 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

34

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 35: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Meters and Regulators ndash Station Sizing(Pipeline Facilities)(Meters amp Regulators)

35

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 36: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Relief Valve Sizing Relief Valve Reactive Force and Hot Tap Sizing(Pipeline Facilities)

36

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 37: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

37

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 38: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

38

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 39: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Applications for Design of Liquid Service Features

or problem solving as applicable

bull Hydraulics

bull Design Pressure and Minimum Wall Thickness

bull Pipeline Pumps and Station Piping

bull B314 Reinforcement of Welded Branch Connection

bull Relief Valve Sizing and Reactive Force

39

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 40: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to be calculated by 1 of 6 Flow Equations

bull Six Flow Equationsbull Darcy ndash Weisbachbull Colebrook Whitebull Hazen-Williamsbull Heltzelbull TR Audebull ShellMIT

40

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 41: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Examples Darcy -Weisbach and Colebrook-White for Upstream Pressure (Hydraulics)

41

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 42: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Examples Hetzel and Hazen-Williamsfor Internal Pipe Diameter (Hydraulics)

42

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 43: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Examples TR Aude for Flow Rate andShellMIT for Downstream Pressure (Hydraulics)

43

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 44: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

For a Wanted psimile Pressure dropDarcy-Weisbach Equation (Hydraulics)

44

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 45: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Steel Pipe Design Pressure and Minimum Wall Thickness(Pipeline Facilities)(Pipeline Pumps)

45

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 46: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Pipeline Pumps Required Horsepower based on Total Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

46

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 47: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Variable Speed Pumping Affinity Laws amp Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

47

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 48: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Pump Specific Speed Suction Specific Speed and Temperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

48

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 49: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Reciprocating Pumps CapacityAcceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

49

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 50: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Pump Station Piping Pipe Wall Thickness Average Flow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

50

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 51: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

ASME B314 Reinforcement of Welded Branch Connection (Pipeline Facilities)(Reinforcement)

51

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 52: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

API 520- Liquid Relief Valve Sizing(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

52

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 53: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

53

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 54: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

54

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 55: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

55

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 56: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

56

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 57: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

bull Pipe Buoyancy

bull Allowable Pipe Span Length

bull Pipe Anchoring

bull Flume Design

bull HDD Crossing Stresses

bull Highway and Railroad Crossings

bull Cathodic Protection

57

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 58: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Buoyancy - Concrete Coating Requirements(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

58

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 59: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Buoyancy Requirements - Spacing of Concrete Weights(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

59

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 60: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Maximum Allowable Pipe Span Length(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

60

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 61: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Pipe Anchor Force Analysis(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

61

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 62: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Flume Design(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

62

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 63: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

HDD Pull Force and Installation Stress Analysis133 Page PRCI ndash Design Guide Imbedded in APP

(Steel Pipe-Design amp Stress Analysis)(Steel Pipeline-Design amp Stress Analysis)

63

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 64: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

HDDPipeInstallation and Site Characteristics Screens

64

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 65: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

HDD Pull Force and Stress Analysis Screens

65

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 66: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Operating Stress Analysis of a CrossingInstalled by HDD

66

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 67: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

API 1102 Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identical for Highway and Railroad Crossings less than 42 inches OD

bull Liquid Edition App does not require Location class Temperature or Longitudinal Factors

67

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 68: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Crossing Installation amp Site Characteristics Highways and Railroads Screens

68

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 69: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Stress and Fatigue Factor Results Highways and Railroads Screens

69

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 70: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

GPTC GuidendashDesign of Uncased Crossings(Steel Pipeline Crossings)

70

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 71: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Cathodic Protection - Site Design(ECDA amp Corrosion Control)(Cathodic Protection)

71

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 72: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Cathodic ProtectionSite Design amp Anode Placement(ECDA amp Corrosion Control)(Cathodic Protection)

72

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 73: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Estimated Weight of a Single Magnesium Anode(ECDA amp Corrosion Control)(Cathodic Protection)

73

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 74: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

74

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 75: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

75

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 76: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Problem Analysis Applications

- Stress- Damage - Corrosion

76

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 77: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Problem Analysis - Stress- Internal Pressure per Percent of SMYS - Hoop amp Longitudinal Stress - Bending Stress and Deflection - Linear Thermal Expansion - Stress Caused by Fluid Flowing Around Pipe- Requirements to Move Unpressurized Pipe

Movement of In Service Pipelines- PipeBlast Module ndash Blasting Analysis - Heavy Loads Crossing a Pipeline- Stresses on Restrained or Unrestrained Gas

and Liquid Lines - Liquid Line Surge Analysis

77

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 78: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Hoop amp Longitudinal Stress

Internal Pressure-Percent of SMYS (Steel Pipe-Design amp Stress Analysis)

78

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 79: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

79

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 80: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Linear Thermal Expansion (or Contraction)

Bending Stress Caused by Fluid Flowing Around Pipe

80

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 81: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Requirements to Move Unpressurized Pipe

81

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 82: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Movement of in Service Pipelines ndash API RP 1117 slide 1 of 2

82

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 83: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Movement of in Service Pipelines ndash slide 2 of 22 of 2

83

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 84: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

PipeBlast- Blasting Analysis (A Tool Kit of Special Apps and Project Files within the Tool Box for stresses from five potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

84

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 85: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Wheel Load Analysis(Steel Pipeline Crossings)

85

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 86: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Track Load Analysis(Steel Pipeline Crossings)

86

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 87: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Stress Analysis Restrained and Unrestrained Gas Pipelines

87

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 88: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Stress Analysis Restrained and Unrestrained Liquid Pipelines

88

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 89: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Surge Analysis ndash Water Hammer- Slide 1 of 2 (Liquid ndash Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 amp 2 of 5

89

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 90: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Surge Analysis ndash Water Hammer - Slide 2 of 2 Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

Screens 4 and 5 Graphs of Flow and Pressure per Duration of Surge

90

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 91: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Problem Analysis - Damage- Maximum Impact Load amp Penetration Depth - Potential Impact Radius - Gas Line Rupture Analysis - Accidental Gas amp Liquid Pipeline Releases

91

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 92: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Maximum Impact Load amp Penetration Depth ( Steel Pipe-Stress Analysis)

92

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 93: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Potential Impact Radius (ECDA amp Corrosion Control) (ECDA Toolset) (PIRampDCVG)

Gas Pipeline Rupture Analysis (Steel Pipe-Design amp Stress Analysis)

93

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 94: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Accidental Gas Release thru small hole

94

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 95: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design amp Stress Analysis)

95

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 96: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Problem Analysis ndash Corrosion(ECDA amp Corrosion Control)

- RSTRENG for Windows Module- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe- ANSI B31G-1991 Evaluation of MAOP - ANSI B31G Maximum Allowable Longitudinal

Corrosion - Current Flow amp Resistance Equations

96

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 97: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

97

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 98: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

RSTRENG-New File Data Input Screens

98

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 99: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

99

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 100: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

100

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 101: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

101

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 102: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

ECDAA Remaining Life of Corroded Pipe

B Practical Guidelines for Conducting ECDA Program 123 page instructional report

C ECDA ndash Direct Examination Worksheet ndash 8 page template

102

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 103: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

PIPELINE CORROSION

ANSI B31G ndash 1991 Evaluation of MAOP in Corroded Areas

ANSI B31G ndash 1991 Maximum Allowable Longitudinal Corrosion

103

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 104: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Rate of Current Flowthrough the Corrosion Cell

Relationship between Resistance and Resistivity

Electrolyte Resistance from from Surface of an Electrode

Electrical Resistance of a Conductor

Ohmrsquos Law for Corrosion Current

PIPELINE CORROSION (ECDA amp Corrosion Control)

104

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 105: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

DCVG-IR Drop (ECDA amp Corrosion Control)(Toolset)

105

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 106: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

106

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 107: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

107

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 108: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Applications for Operating and Testing Measurements

bull Hydrostatic Testing

bull Weld Imperfection Assessment

bull Gas Property Calculations

bull Liquid Property Calculations

bull Orifice Meter Flow Rate Calculations

108

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 109: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Hydrostatic Testing Volume to Fill amp Test and Max Pressure Drop

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

109

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 110: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

API 1104 ndash Appendix A Option 2 Weld Imperfection Assessment

(Steel Pipe-Design amp Stress Analysis) ( Pipeline Testing amp Miscellaneous)

110

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 111: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 112: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature RelationsVolume Correction Factors cStSaybolt -oAPIBaume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 113: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons Wave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 114: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Orifice Meters Flow Rate CalculationsAGA 3 Methods 1 and 2

(Pipeline Facilities) ( Meters amp Regulators)

114

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 115: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

115

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 116: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

116

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 117: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

117

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 118: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Polyethylene Pipebull PE Pipe Design amp PE Pipeline Crossings

bull Installation of PE Pipelines by Horizontal Directional Drilling

118

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 119: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

PE Pipe Design amp PE Pipeline CrossingsDesign Pressure ndash Polyethylene Pipe

Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 120: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Distributed Static Surcharge Load PE Pipe Directly amp Not Directly Beneath

120

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 121: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Live Loads Aircraft Landings and Highway Traffic

121

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 122: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Live Single Wheel Load on Buried PE Pipe

Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 123: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Live Loads on PE PipeDistributed Surface Load over Unpaved Road ndash Timoshenkorsquos Equation

123

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 124: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Live Load Cooper E-8- Railroad Load on Buried PE

124

(ECDA amp Corrosion Control

Installation of PE Pipelines by HDD

125

Page 125: Pipeline Toolbox - 201 - Technical · PDF fileWhat Is In The Pipeline Toolbox? 2. Pipeline Engineering tools and support ... (Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design

Installation of PE Pipelines by HDD

125