Traceability Requirements Management2 Traceability Systems Engineering STD.
Pharm tech core traceability presentation
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Transcript of Pharm tech core traceability presentation
Track & Trace
Core Services
ROI
Trac
eabi
lity
Syste
ms
Technology
Integration
Quality Management
Systems
What We Do
“PharmTech turns costs into investments.”
About Us• Established in 1995• Emphasis on FDA compliance and regulated industries
Pharmaceutical, Medical Device and Biotech• Headquartered in Libertyville, Illinois• Employee Owned ESOP• In 2007 we focused our activities to address concerns
of pharmaceutical clients on U.S. & Ex-US regulatory guidelines surrounding Track & Trace.
Our People• Management/PMs average 10 years experience• Associates average 6 years experience• Permanent staff is comprised of
• ASQ Certified Quality Auditors• Certified Supply Chain Professionals (CSCP)• Quality Engineers and Managers• IT personnel• 4-year technical degreed professionals
Our Clients
• Primarily Fortune 100 clients• 100,000 + hrs compliance services in 2008-2010• >75% repeat business• Approximately 50% projects > 5,000 hrs• Current projects in California, Georgia, Illinois and
Texas
Global Mandates
Turkey Item Level Serialization June 2009Serbia August 2009Turkey Aggregation June 2010France CIP13 , 2D Bar Code January 2011Columbia January 2012Brazil GS1, 2D Bar Code, Labels January 2012Spain 2D Bar Code 2012Italy 2D Bar Code 2012EU Package Serialization January 2014US- CA Serialization & E-Pedigree January 2015
Traceability: What’s behind it?
Traceability assists in;• Recall Management• Diversion• Counterfeit• Reimbursement• Theft
Patient Safety
Identifying Business Value
“Pharmaceutical Focus 2011: Supply Chain” Eyefortransport
“Life Science leaders are looking at these regulatory requirements as an
opportunity to improve business process and operations, enhance
patient safety and protect the brand.”-Hussain Mooraj, AMR Research
ROI
Reducing Days on Hand Inventory
Real Time Tracking
Good Distribution Practices
Planning, Production & Logistics
Import Process MonitoringLot Restriction Application
Diversion
Process Standardization
Cold Chain MonitoringShelf Life
Recall Management
Anti CounterfeitingCycle Time Balancing
Process Modeling & Simulations
ROI is Everywhere
Chargeback Management
Trade Promotion Optimization
Cash Flow Management
Improved Asset Utilization
Demand Planning
Vendor Managed Inventory (VMI)
End to End
Perfect Order
Immediate ROI OpportunitiesAsset Visibility, Tracking & Utilization
Issue Resolution and Opportunities
Real Time Response
Pedigree & Authentication Capture
Leverage Captured Data for Improvements in;Sales & MarketingInventory ControlLogisticsWorkflow ProcessesCash-to-CashPerfect Order
Recall Management
Identification of Diversion & Counterfeiting
Planning for Business ValueStrategy
• Process Mapping• Business Process Analysis• Gap Analysis• Current State/Future State Evaluation• Time and Motion Studies• Commercial Relationships• Manufacturing Standards
Planning
• Impact Analysis• Business Value Propositions• Traceability Architecture Development• Strategic Solutions• Systems Recommendations• User Requirements• Long Term Planning & Forecasting• Solutions Provider Analysis
Implementation
• Project Management• GS1 Conversion• Internal Test & Validation• Trading Partner Connection• Piloting
Phase 1: Strategy
•Process Mapping•Business Process Analysis•Gap Analysis•Current State/Future State Evaluation•Time and Motion Studies•Commercial Relationships•Manufacturing Standards
Strategy
Phase 2: Planning
•Impact Analysis•Business Value Propositions•Traceability Architecture Development•Strategic Solutions•Systems Recommendations•User Requirements•Long Term Planning & Forecasting•Solutions Provider Analysis
Planning
Phase 3: Implementation
•Project Management•GS1 Conversion•Internal Test & Validation•Trading Partner Connection•Piloting
Implementation
End to End Visibility
Scope of Work:•Pilot serialization program to understand;
• Data usage • implementation timeline & costs• line impact and required inventory build
Challenge: •Pharmaceutical manufacturer had near zero visibility into their supply chain. •Concerned with forthcoming regulatory requirements.
End to End Visibility
Results:•Dashboards, Metrics •Trading Partner data share•Visibility of Actual Demand•Budget clarity•Compliance architecture in place•Reduction in inventory and ingredient costs•End to End integration
Real World : Real ValueWith increasing costs of drug development, finding ways to boost market share of existing branded drugs which have gone off patent was of prime concern, as branded drugs have higher premium than competing generics.
Challenge: •Flat sales and generic equivalents •Current system too costly. •Need serialization compatibility
Real World: Real Value
Results:•Serialization mitigated future regulatory concerns
•Authentication achieved
•Automated software for dispenser,• Direct billing• Inventory fulfillment• Scheduling
•3% increase in overall market share
•Extensible to other products and divisions
Going Beyond a Traditional Serialization Pilot
Pharmaceutical manufacturer wanted to know what manufacturing technology solution, standards and process changes would be needed to deal with serialization of a product.
Challenge:New technology assessmentStandards ConversionUncertain regulationsLimited budget
Scope of Work:Proof of concept Advised client to incorporate additional
Going Beyond a Traditional Serialization Pilot
Business Value Highlights:Original purpose successful
In addition, without additional piloting costs:•Proved viability of authentication •Answered process questions•Provided operational improvement•Forward compatible•Influence industry direction
Reduce Days on Hand Inventory
Challenge: Need to reduce Days on Hand (DOH) costs associated with excessive inventory in the wrong locations.
Business Value:Near real time supply chain view of product in progress and historical data.
Monitoring of key process changes as they occur, expediting the confirmation of the enacted improvements
Reduction in site specific inventory to match production level demand
Decrease in manufacturing times
Strategy
• Process Mapping• Business Process Analysis• Gap Analysis• Current State/Future State
Evaluation• Time and Motion Studies• Commercial Relationships• Manufacturing Standards
Planning
• Impact Analysis• Business Value
Propositions• Traceability Architecture
Development• Strategic Solutions• Systems
Recommendations• User Requirements• Long Term Planning &
Forecasting• Solutions Provider Analysis
Implementation
• Project Management• GS1 Conversion• Internal Test & Validation• Trading Partner Connection• Piloting PharmTech
Traceability ReadinessAnalysis
Customized Traceability
Solution
Traceability Planning
Customized Traceability
Solution
ERP Business Processes
Customized Traceability
Solution
Cultural Features
Ex-US Ops
Third Party Relations
Client
Traceability PlanningMaking Sure That The Solution Is Interoperable With Existing Systems
INFRASTRUCTURE Built on a standardized and secure foundation enabling delivery of event data for tracking forward and tracing backward the flow of product.
TRACEABILITY APPLICATION Integrates event information derived from desired data sources in the distributed supply chain, displaying business activity and intelligence in a dashboard format.
BUSINESS PROCESSES Enable new and accurate sources of information from the extended supply chain for improvement of productivity and performance.
BUSINESS VISION Provide “Real Time” internal and external visibility, meeting Global Supply Chain objectives through integration of global traceability standards and technology.
The Traceability Solution
Why PharmTech?
Credentialed: 16 year track record in PharmaceuticalsFounded Traceability Solutions Group
Cost Effective: Lump Sum ProposalBudget and project clarity from day 1
We Live in Your Space with an emphasis on;Facilities, compliance, equipment and process
History of delivering ROI We don’t talk about value, we find it!
Project Leadership & Innovation
Michael StewartTraceability & Supply Chain Visibility
Direct (847) 281-8924Cell (815) [email protected]
Next Steps…