Perspectives on cold storage investment · PDF filePerspectives on cold storage investment...

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1 Should you warm up to cold storage? Cooler and freezer facilities hold both challenges and opportunities for investors and occupiers. Here are five factors to consider before plunging into the space. 2014 Perspectives on cold storage investment opportunities Such specialized warehouses are expensive, and much of the current U.S. capacity is controlled by a small number of highly capitalized players. Still, potential owner/occupiers and investors should not get “cold feet” when it comes to the risks versus rewards. The following five critical factors explore industry dynamics, costs and barriers to entry, potential investment strategies and other points to consider before plunging into the cold storage facilities space. 1. Moderate but steady growth 2. Formidable challenges 3. Big player domination 4. Opportunities 5. Buy-lease-resell Forecasted industry growth is moderate but steady Spurred by a recovering U.S. economy, the refrigerated storage industry is forecasted to grow by about 3.4 percent annually between 2014 and 2019. Indicators suggest that consumer spending should gradually increase demand for refrigerated and frozen food products, which comprise about 88 percent of the cold storage industry revenue. As disposable income levels rise, consumers are expected to return to valuing freshness and nutrition—the hallmarks of refrigerated foods—over the lower prices of canned and dried products. Working adults also are increasingly turning to the convenience of frozen foods for meal preparation, especially since selection has expanded from the lowbrow “TV dinners” of the past to the restaurant-quality fare in today’s supermarkets. Additionally, a steady upward trend in dining out that was temporarily slowed by the 2008 recession is returning, triggering a greater need for cold storage by foodservice companies. 1 Total demand for refrigerated storage is roughly about 33 percent each from food manufacturers and wholesalers, and another 22 percent from retailers. Those ratios are expected to change as more major food retailers such as Walmart, Target and Costco opt to bypass wholesalers to purchase goods directly from manufacturers, using their sophisticated owned or leased facilities for cold storage. In 2013, Target opened its own fully-automated 360,000-square-foot perishable distribution center in Denton, Texas. The nine-story facility can keep foods at temperatures ranging from 34 to -15 degrees Fahrenheit. Target is currently developing a second 500,000-square-foot cold storage warehouse in Rialto, California; and plans a third center in Jefferson, Ohio. 2 The remaining 12 percent of U.S. cold storage capacity is consumed mainly by pharmaceutical, floral and fur products producers that require temperature-controlled storage. Pharmaceutical companies in particular

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Page 1: Perspectives on cold storage investment · PDF filePerspectives on cold storage investment opportunities Such specialized warehouses are expensive, and ... the two largest American

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Should you warm up to cold storage? Cooler and freezer facilities hold both challenges and opportunities for investors and occupiers. Here are five factors to consider before plunging into the space.

2014

Perspectives on cold storageinvestment opportunities

Such specialized warehouses are expensive, and much of the current U.S. capacity is controlled by a small number of highly capitalized players. Still, potential owner/occupiers and investors should not get “cold feet” when it comes to the risks versus rewards.

The following five critical factors explore industry dynamics, costs and barriers to entry, potential investment strategies and other points to consider before plunging into the cold storage facilities space.

1. Moderate but steady growth2. Formidable challenges3. Big player domination4. Opportunities5. Buy-lease-resell

Forecasted industry growth is moderate but steady Spurred by a recovering U.S. economy, the refrigerated storage industry is forecasted to grow by about 3.4 percent annually

between 2014 and 2019. Indicators suggest that consumer spending should gradually increase demand for refrigerated and frozen food products, which comprise about 88 percent of the cold storage industry revenue. As disposable income levels rise, consumers are expected to return to valuing freshness and nutrition—the hallmarks of refrigerated foods—over the lower prices of canned and dried products. Working adults also are increasingly turning to the convenience of frozen foods for meal preparation, especially since selection has expanded from the lowbrow “TV dinners” of the past to the restaurant-quality fare in today’s supermarkets. Additionally, a steady upward trend in dining out that was temporarily slowed by the 2008 recession is returning, triggering a greater need for cold storage by foodservice companies.1

Total demand for refrigerated storage is roughly about 33 percent each from food manufacturers and wholesalers, and another 22 percent from retailers. Those ratios are expected to change as more major food retailers such as Walmart, Target and Costco opt to bypass wholesalers to purchase goods directly from manufacturers, using their sophisticated owned or leased facilities for cold storage. In 2013, Target opened its own fully-automated 360,000-square-foot perishable distribution center in Denton, Texas. The nine-story facility can keep foods at temperatures ranging from 34 to -15 degrees Fahrenheit. Target is currently developing a second 500,000-square-foot cold storage warehouse in Rialto, California; and plans a third center in Jefferson, Ohio.2

The remaining 12 percent of U.S. cold storage capacity is consumed mainly by pharmaceutical, floral and fur products producers that require temperature-controlled storage. Pharmaceutical companies in particular

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2Total demand for cold storage space by industrySource: IBISWorld

Wholesalers33.0%

Retailers22.0%

Food manufacturers33.0%

Pharma, floral, fur products12.0%

Cold loading & unloading

Inventory control

Multi-modal

Free storage

Railex comprehensive servicesSource: railex.com

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There are formidable investment challenges to entering cold storage Despite the steady growth projected for refrigerated storage, the

number of industry establishments is expected to increase barely over one percent annually for the next five years.7 A major hurdle is the high capital cost of financing a cold storage facility. These facilities cost an average of $150-$170 per square foot compared to $50-$65 per square foot for conventional warehouse space. Exact costs can vary widely by region, for example, building in non-unionized construction markets of the Southeast is typically less expensive than on the West Coast. Compared to more conventional rack warehouse buildings, cold storage facilities require sophisticated, expensive bulk refrigerator and freezer spaces. Continually developing—and increasingly expensive—new technologies include:

More powerful “blast” units that can quickly freeze food and hold it at temperatures up to -60 degrees Fahrenheit. These are becoming popular to flash-freeze seafood to help maintain optimum flavor and texture.8

Wireless radio frequency identification (RFID), utilizing scanned tags providing tracking information such as product movement, time spent in transit and temperature fluctuations. This enables operators to better control product handling and improve quality.9

Cross-docking, which uses automatic bar coding, storage and retrieval systems, and guided vehicles to enable products to be moved from receiving dock straight to a staging zone for final delivery, without being inventoried.

Product picking improvements such as hands-free voice-directed picking for workers in freezers wearing bulky thermal gloves, and robotic pickers than can eliminate some manual labor needs.

Building dimensions are important as well. Creating an effective cold storage facility involves much more than merely putting a freezer in a dry warehouse. Square footage is less important than cubic feet, meaning that preferred ceiling heights on new buildings are between 36 to 40 feet, compared to the 22 foot average clear height for warehouses built just 20 years ago. Plus, buildings are not typically concrete tilt-ups due to the freezer space’s component requiring special insulation and padding. Cold storage operators pay a premium for climate control, so they want to maximize their vertical space.10

In addition, the expense of operating and maintaining refrigerated storage space is far greater than for a conventional warehouse. Besides the capital and maintenance cost of freezers and other sophisticated equipment, the power required to chill contents can comprise more than 25 percent of a cold storage building’s ongoing operating costs.11 Electricity costs in non-refrigerated spaces, or traditional warehouses, are generally under 10 percent total overhead. Also, cold storage facilities require fully redundant backup generators to maintain product temperatures if the main power goes out. The difference between operating requirements between refrigerated and dry storage facilities is comparable to that of mission-critical data centers versus conventional office buildings.

are expected to increase production of temperature controlled vaccines and biologic drugs for conditions such as rheumatoid arthritis and Type 2 diabetes. One industry expert forecasts that by 2016, about half of the world’s top selling drugs, in terms of value, will be temperature-sensitive biologics.3

Alongside the growth in cold storage demand is an upgrade in transportation infrastructures for temperature-sensitive commodities. Connecting refrigerated facilities in the nation’s agricultural heartland with ones near major American seaports are “cold train” intermodal third-party logistics firms like Railex, which combines five-day coast-to-coast refrigerated freight shipping with full beginning-to-end 3PL support. Using dedicated trains with compartmentalized, temperature-monitored cars to protect sensitive commodities, Railex even offers customers five days of free storage at any of its multiple 225,000-square-foot refrigerated distribution centers.4

Air cargo is feeling the chill as well, especially for pharmaceutical shipments. At Chicago’s O’Hare International Airport—the nation’s largest pharmaceutical air transporter—such shipments make up 11 percent of the air cargo total, and are O’Hare’s second-largest export.5 At the Memphis International Airport, FedEx is building a new 88,000-square-foot building especially for cold-chain shipments ranging from bone marrow to on-demand pharmaceuticals such as the H1N1 vaccine it helped distribute under the auspices of the World Health Organization during the 2009 influenza epidemic.6

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People have to eat regardless of fluctuations in the general economy, meaning cold storage is recession-proof.

Wholesalers33.0%

1990

250M282M

309M334M

358M380M

400M

2000 2010 2020 2030 2040 2050

Retailers22.0%

Food manufacturers

33.0%

Pharma, floral, fur products

12.0%

U.S. population: past and futureSource: JLL3

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Finally, the cold storage industry is subject to many government regulations ranging from food-grade product handling to safety regarding ammonia used in refrigeration units. Permitting can be more complex and inspections more frequent than with dry warehouses. Insurance is also more expensive and, in Chicago, for instance, can average 2-3x that of more conventional rack warehouses; the higher cost can be traced to the use of ammonia cooling systems.

The industry is dominated by big players, and continues to consolidate Despite over 600 operators in the U.S. refrigerated storage

industry, the top 10 players dominate about 80 percent of the market. This trend will only increase as the largest cold storage firms merge or purchase smaller ones. Lineage Logistics, the second largest refrigerated warehousing and logistics firm in the industry, purchased the fourth largest company in the industry, Millard Refrigerated Services in 2014.12 An even bigger deal may be at hand: Sysco Corporation and U.S. Foods, the two largest American food distribution companies, have proposed a merger. The resulting company could end up controlling over 35 percent of the broadline food distribution market through a combination of direct ownership and leasing and operating facilities.13

Despite some major food retailers such as Target completely owning their distribution, many others, as well as manufacturers, are partnering with 3PL providers in hybrid ownership/operating arrangements. Food company Bob Evans actually sold its Springfield, Ohio cold storage distribution facility to Millard, prior to the Lineage acquisition. The company had switched from direct-to-store distribution (DSD) to warehouse ownership to realize economies of scale. However, executives realized that to continue to support planned growth, the company would have to invest significantly in processes and technologies that were outside its core competency. “You have to decide who you are as a company,” notes Dathel Nimmons, Vice President of Bob Evans. “The answer for us is: we are a food company, not a distribution company.”

There are several opportunities While cold storage is a relatively thin market, from an ownership perspective there are several reasons potential investors and

developers should keep an open mind about refrigerated storage. For one, Class A traditional bulk distribution/warehouse space in many primary and secondary U.S. markets is getting harder to come by, and—when it does come to market—there are often bidding wars among investors. Investing in and developing cold storage facilities can be an alternative to being forced into considering Class B warehousing space in these markets.14

Another good reason: There are also more mouths to feed with the addition of 62.8 million Americans being added from 1990-2013, a 24.8 percent increase, bringing the total population to 316.1 million. By 2050,

A Tenant’s Perspective: Modernity and Site Selection (Case Study)One of the largest diversified suppliers and distributors to the quick service restaurant industry, with 50+ customers and 25,000+ restaurants from three continents, took occupancy of a 161,605-square-foot build-to-suit in McCook, Illinois in mid-2014. The company consolidated two existing facilities into a new LEED-Gold facility, which features a 40 foot clear height, 61,015 square feet of dry storage, 32,537 square feet of office space and a separate 5,112-square-foot on-site maintenance building. The modern distribution center is also equipped with 4,000 AMPs of power and a cascade refrigeration system that maintains 39,179 square feet of cooler storage at 34° Fahrenheit and 23,765 square feet of freezer storage at -10° Fahrenheit. McShane Construction completed the design-build, while JLL provided site selection, real estate acquisition and construction management services for the facility.

The distributor outgrew an existing 85,000-square-foot facility, which dates back to the 1980s, and the McCook move gives the company the capacity to grow. It also puts them 11 miles closer to their customers in the Chicagoland area. As transportation costs impact 50 percent of the average distributor’s bottom line, intelligent site selection considering all supply chain costs is a competitive differentiator.

Although many of the largest facilities owned by the deepest-pocketed investors and developers, there are still niche opportunities for mid-level and smaller firms. For example, a less-expensive alternative might be a combination cold and dry storage facility, or one with some refrigerator and some more costly freezer space. Such hybrids also offer more flexibility to a tenant with a variety of needs.

the U.S. population will exceed 400 million, suggesting the demand for refrigerated storage will likely outstrip supply for many years.15 The scenario of not enough new cold storage facilities being developed to keep pace with industry growth is likely to increase as more existing facilities age beyond their 30 to 35 year life cycle or cannot keep pace with necessary technology.

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1980s

18.9%

1990s

21.4%

1970s

15.4%

1960s

9.8%

1950s

6.6%

1910-1

940s 6

.1%

Pre-191

0s 1.1

%

2000s

16.9%

2010+

3.8%

Age of U.S. cold storage inventory, by decade (facilities greater than or equal to 30,000 s.f.)

Source: JLL

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Another potential strategy is to refurbish an existing cold storage facility with expanded and/or upgraded refrigerator or freezer space. Since the building shell and infrastructure might already be largely suitable, necessary improvements can be made for about $60-$70 per square foot, around 40 percent of the cost of ground-up development.

Since cold storage facilities are more unique and less plentiful than dry warehouses, they do not stay on the market long, and off-market deals are common. It is important to have a deep understanding of the markets for such properties, or engage someone who does.

Consider buy-lease-resell scenarios Many investors pursue cold storage with a goal of buying or building a facility with about a 10 percent capitalization rate, lease

it for a period to build cash return, then sell it at around an 8 percent cap rate. Not surprisingly, freezer storage facilities command the highest values with cap rates generally 200 basis points lower than that of refrigerated storage space.

Values for cold storage facilities are usually based upon the number of pallet positions, which are based upon cubic feet. Market rents, however, are generally cited on a square footage basis, and are typically much higher than rents for dry warehouse space due to the higher capital costs of the facility. The return can be especially substantial in coastal areas that serve as a crossroads both for ocean seafood frozen soon after it is caught, and for cold train shipments of food such as meat and poultry from America’s heartland. In general, cold storage space is less subject to market volatility than dry storage, and offers a lower beta. To maximize return stability and mitigate risk, investors frequently seek 10 to 15 year leases on refrigerated storage facilities, compared to five years for traditional warehouses.

While the buy-lease-resell scenario is attractive to many investors, some opt for a long-term hold when a credit tenant is in place. Each tenant’s operations are highly specialized and tenant improvement allowances are considerable to get them up and running. If a company is in the space for the long-haul, meaning there is a consistent cash flow, then why divest?

Conclusion: Now’s the time Market fundamentals favor cold storage as an investment vehicle since demand outstrips supply, and demand is not showing any signs of letting up, based on future U.S. population estimates. While the segment can be off-putting to investors since it is capital-, management- and maintenance-intensive, returns can be substantial with a 15-year lease in place; returns for freezer (versus traditional warehouse buildings) may be up to 400 basis points higher due to the inherent risks cited earlier. Such yields are very appealing in a low interest rate environment. The key, however, is to invest carefully, taking into account the added complexity of refrigerated storage facilities, and, as with all real estate transactions, acting from a position of knowledge and strength.

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1 IBISWorld Industry Report 49312, Refrigerated Storage in the U.S., June 20142 “The Target Distribution Center Network,” MWPVL International, http://www.mwpvl.com/html/target.html 3 McCurry, John, “Keeping Cool: Biologic Drugs Driving Growth of Airfreight Niche,” Air Cargo World, January 31, 20144 http://railex.com 5 McCurry, op cit 6 Risher, Wayne, “FedEx Breaks Ground on Cold Storage Building,” Memphis Commercial Appeal, October 10. 20137 IBISWorld, op cit8 Nall, Stephanie, “Warehouse Choice? It’s Personal,” Journal of Commerce, May 19. 20149 IBISWorld, op cit10 JLL Research 11 Innovative Cold Storage Enterprises, Inc.12 Mattioli, Dana, “Lineage Logistics Reaches Deal to Buy Millard Refrigerated,” Wall Street Journal, March 12, 2014 13 http://documents.foodandwaterwatch.org/doc/Food_&_Water_Watch_comment_on_Proposed_Sysco-US_Foods_merger.pdf 14 Patridge, Amy, “An Appetite for Refrigerated Warehousing Improvement,” Inbound Logistics, December 201215 U.S. Census Bureau

For more information, please contact:John HuguenardHead of Industrial Investor Services+1 312 228 [email protected]

Craig MeyerPresident, Industrial+1 424 294 [email protected]

Dain FedoraResearch Manager, Industrial+1 424 294 [email protected]

Aaron AhlburnDirector of Research, Industrial & Retail+1 424 294 [email protected]

About JLL JLL (NYSE: JLL) is a professional services and investment management firm offering specialized real estate services to clients seeking increased value by owning, occupying and investing in real estate. With annual fee revenue of $4.0 billion and gross revenue of $4.5 billion, JLL has more than 200 corporate offices, operates in 75 countries and has a global workforce of approximately 53,000. On behalf of its clients, the firm provides management and real estate outsourcing services for a property portfolio of 3.0 billion square feet, or 280.0 million square meters, and completed $99.0 billion in sales, acquisitions and finance transactions in 2013. Its investment management business, LaSalle Investment Management, has $53.0 billion of real estate assets under management. JLL is the brand name, and a registered trademark, of Jones Lang LaSalle Incorporated. For further information, visit www.jll.com.

©2014 Jones Lang LaSalle IP, Inc. All rights reserved. All information contained herein is from sources deemed reliable; however, no representation or warranty is made to the accuracy thereof.

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