Permanent Installation Solutions. -...

13

Transcript of Permanent Installation Solutions. -...

Page 1: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders
Page 2: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

Permanent Installation Solutions.

ENERGY SERVICES

Page 3: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

Cetco Energy Services are a global manufacturer of bespoke New-build Produced Water Packages; uniquely we also o�er Large Scale Packages for Rental/Lease.

Cetco is unique in that we can mobilise tried and proven temporary mobile modular DNV produced water packages, enabling immediate environmental, productionand revenue ben�ts; while the new plant is under construction, which can take up to 2 years from initialconcept to commissioning. This can also be useful for short �eld life, late �eld life, shutdown avoidance andearly production.

Our technical and service teams have extensive trainingand are available at 24 hours notice. Cetco Energy Services Water Treatment Division specialises in the removal of hydrocarbons, solids, toxic materials, and other contaminants from oil�eld wastewater streams producedduring oil and gas operations, transportations, and storage.

Cetco’s highly trained personnel optimise equipment andtechnologies to ensure our customers remain compliantwith overboard water quality regulations while reducingwaste disposal costs.

ENERGY SERVICESPrimary Secondary Tertiary

CorrugatedPlateSeparators

Wellhead Desanders

Solid/LiquidHydrocyclones

Liquid/LiquidHydrocyclones

Horizontal InducedGas Flotation/Dissolved GasFlotation Vessels

Compact Flotation Vessels

FPOS

Hi-FlowCoalescer

GACFilters

CrudeSorbFilters

Permanent Installations

Vertical InducedGas Flotation/Dissolved GasFlotation Vessels

Page Page Page

4

5

6

6

7

7

8

9

10

10

11

11

Walnut ShellFilters

Page 4: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

CorrugatedPlateSeparators

Performance, Value and QualityFor various oil�eld and industrial separation applications, the Corrugated Plate Interceptor (CPI) ful�lls all of thepre-requisites necessary for separation of oil, water and solids from a wastewater or produced water stream. Buyers and end-users alike enjoy a technology epitomising performance, value and quality.

A leading Standard in Oil/Water SeparationCetco Energy Services has engineered and manufacturedCPI’s that emphasise complete customer satisfaction.With their combination of removal e�ciency, durabilityand maintainability, the CPI Separator remains a paragonof oil, water and solids separation technology. The results speak for themselves. With over two thousand worldwideinstallations, the CPI Separator is the preferred technologyfor oil, water, solids separation.

Bene�ts Standard models to 150,000BWPD/23,850m3/d High performance and reliability No moving parts and fully customisable design API 421 design & ASME code vessels available Complete skid mounted packages available

Applications Oil/water separation in petroleum re�neries Oil/produced water separation on platforms Open drains oil/water separation Treating ship/terminal bilge & ballast water Oil separation from industrial wastewaters Oil/water separation in chemical plants Oil removal from environmental remediation

4

Page 5: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

Wellhead Desanders

Outlet

Inlet

Solids purge

Bene�ts Pressure loss range: 3 - 12 psi (0.2-0.8 bar) Maximum particle size: 0.375 inch (9.5 mm) Standard pressure ratings up to 1,480 psi (102 bar), other pressure ratings available up to 10,000 psi (690 bar) ANSI �anged inlet and outlet connections; DIN and other connections available Carbon steel with 1/8 inch (3mm) corrosion allowance or 316 stainless steel is standard construction Special coating and other material available

Applications Solid/water separation in petroleum re�neries Solid/produced water separation on platforms Treating ship/terminal bilge & ballast water Solid separation from industrial wastewaters Solid/water separation in chemical plants Solid removal from enviromental remediation

Simplicity and ValueCetco’s Solid Desanders series uses centrifugal motion to cause two liquids having di�erent speci�c gravities, such as solids and water, to separate in an e�cient process. The advanced Solids Desander separates signi�cantlymore solids from water than conventional solid and waterseparation equipment, allowing our customers to operateunder more stringent environmental standards and regulations.

The New Standard in Solid/Water SeparationCetco’s Solids Desanders are engineered and sized tocover a wide range of capacities and applications usingstandard designs to provide reliability, cost e�ectiveness,service accessibility and shortened delivery time. Designed to be highly e�cient, compact, and durablesolid/water separators, Cetco’s Solid Desanders exceedthe various demands of oil�eld and industrial applicationsthroughout the world. Cetco packages Desanders with vessels or manifolds to speci�c engineering and manufacturing speci�cations.

5

Page 6: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

Solid/LiquidHydrocyclones

Liquid/LiquidHydrocyclones

Simplicity & ValueCetco’s Deoiling Hydrocyclone series uses centrifugal motion to cause two liquids having di�erent speci�c gravities, such as oil and water, to separate in an e�cient process. The advanced Cetco Deoiler Hydrocyclone separates signi�cantlymore oil from water than conventional separation equipment,allowing our customers to operate under more stringentenvironmental standards and regulations.

The New Standard in Oil/Water SeparationCetco’s Deoiler Hydrocyclones are engineered and sized tocover a wide range of capacities and applications using standard designs to provide reliability, cost-e�ectiveness,service accessibility, and shortened delivery time. Designedto be highly e�cient, compact, and durable oil water separators, Cetco’s Deoilers exceed the various demands ofoil�eld and industrial applications throughout the world. Cetco packages its hydrocyclones in vessels or manifolds to speci�c engineering and manufacturing speci�cations.

Bene�ts High performance and reliability No moving parts and modular construction Lightweight and small footprint Not a�ected by �uctuations in motion Complete skid mounted packages available

Advantages Oil/produced water separation on platforms Treating ship/terminal bilge & ballast water Oil separation from industrial wastewaters Oil/water separation in chemical plants Oil removal from environmental remediation

6

Page 7: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

Horizontal InducedGas Flotation/Dissolved GasFlotation Vessels

Vertical InducedGas Flotation/Dissolved GasFlotation Vessels

Bene�ts Standard models to 170,000BPWD/27,000m3/d Fully customisable Design High Performance and reliability ASME code & non coded vessels available Complete skid mounted packages available

Applications Oil/water separation in petroleum re�neries Oil/produced water separation Treating ship/terminal bilge & ballast water Oil separation from industrial wastewaters Oil/water separation in chemical plants Oil removal from environmental remediation

A Leading Separation TechnologyTake advantage of top-notch technology and experiencesolutions to your water problems with the performance packed Induced Gas Flotation Systems (IGF) engineered andmanufactured by Cetco. Accomplish water discharge or re-use goals, customise your Cetco IGF to improve facility or�eld integration, and optimise your IGF with performanceoptions and tightly integrated auxiliary equipment. One ofthe most e�ective and e�cient technologies available forremoving oil and suspended solids from large volumes ofproduced water or wastewater streams is Cetco Induced Gas Flotation (IGF) Systems.

Cetco o�ers an advanced Dissolved Gas Flotation (DGF) system which utilises a unique recirculating pump and improved technology to inject a myriad of micro-bubbles into a process stream. Cetco system’s micro-bubbles massive surface area creates exponential contacting potential, producing superior separation performance of oil and suspended solids from the process water.

7

Page 8: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

Compact Flotation Vessels

CrudeSep Produced Water Treatment System for high-e�ciency removal of oil, gas and solids. CrudeSep is an unparalleled technology which separates oil, water, gas,and solids at variable �ow ranges. Based on application of�uid dynamics, the CrudeSep is a novel technology whicheliminates the dependency on gravitational separationproli�c in traditional methods.

The inlet and outlet are located at the bottom of the vessel. The whole body of water is directed in a controlledvertical �ow pattern towards a primary interface wheredroplets break out and accumulate. The return �ow interacts with a series of specially engineered interfaceswhich encourage swirling eddies to form. These forced eddy currents propel the oil droplets towards additionalgas interface surfaces for breakout and collection. Oilaccumulated on these surfaces combines to form much larger oil droplets which join the main body of �ow. Theseare now of a signi�cantly larger size and interact with theinitial interface at the top of the �uid column.

The vessel also works as a degassing unit as entrained gas will break out and be released with the separated oil particles. Solids and heavier particles will accumulate atthe bottom of the vessel to be �ushed out on an intermittent basis.

Bene�ts Ideal for solids removal No moving parts Small deck footprint De-bottlenecking of processes No consumables In�nite turndown

Applications Platforms and FPSOs Produced water polishing Early production Increase production Temporary Inspection, Repair & Maintenance cover 1,500 - 125,000 BPD per unit Removal of solids

8

Page 9: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

FPOS

9

ConsultancyFluid Process & Optimisation Study (FPOS) Cetco have a long history of produced water experience including analysis, optimisation and treatment. The standard approach for this kind of problem is to carry outthe process pro�le (FPOS) survey in an objective and scienti�c manner. The FPOS report can then be used to further inform product selection and CAPEX/OPEX decision making. Cetco draws on substantial industry experience to optimise existing plant before testing andrecommending technologies. Our objective is to informbest available technology/best environmental practice (BAT/BEP) for produced water treatment and discharge, keeping operators ahead of regulatory trends requiring a risk based approach (RBA) to whole e�uent toxicity (WET).

The following information is a pre-requisite to any survey undertaking in order to generate a meaningful FPOS report:

Details of the current OPPC and PON permit complete with chemical usage information Desired treatment target Process �ow diagram (PFD) Process & instrumentation drawing (P&ID) General arrangement drawings (GAD) Historic data on the character of the �uid Historic data on particle/droplet size distribution within the �uid

ENERGY SERVICESproduced water

technology group

Page 10: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

Walnut ShellFilters

Hi-FlowCoalescer

Nutshell media is a resilient media utilising a high �ux rate to remove both oil and oil-wet solids. With a deep media bed channelling is eliminated. Backwashing the media easily removes oil and solids from the vessel.Pneumatic or electrically actuated valves control the vesselfunctions automatically via skid PLC or facility DCS. Flowrates of up to 50,000BWPD per vessel are easily handled.

Bene�ts Handles small to large volumes of liquid, from 1,000 BWPD to more than 50,000 BWPD Performs well with large �uctuations in oil & grease inlets Allows �exibility - can be used on projects with short or long durations Media that regenerates in-situ Handles variations in �ow rate and level of contaminants PLC controlled and self-cleaning actuated by di�erential pressure or time Ensures Discharge Compliance

Cetco Energy Services Hi-Flow process can treat high ratesof produced water, allowing the operator to return theproduced water back into the environment in compliancewith governmental regulations. Our Hi-Flow Process givesyou the �exibility you need in having one solution for many applications - the Hi-Flow process can handle smallto large volumes of liquid, from 1,000 BWPD to more than40,000 BWPD; it is not hindered by large �uctuations in oilinlets; it can be used on projects with short or long durations.

Applications Permanent produced water treatment and polishing Diversion skid System upsets Increase produced water handling capacity

10

Bene�ts Full scale produced water treatment capacity Achieves very low OIW concentrations Excellent with unstable process conditions Enhance or replace existing produced water system

Nutshell Filter

Page 11: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

GACFilters

CrudeSorbFilters

11

Cetco’s CrudeSorb Filters are a proprietary adsorption media, based on resin, polymer and clay technolgy, proven to be extremely e�cient at removing oil and soluble organics from water. It is used for the removal of hydrocarbons from wastewater streams to allow �uids tobe discharged directly and safely into the environment. The CrudeSorb equipment has been a fundamental partof Cetco’s Water Treatment Services since the company’s inception.

Bene�ts: Excellent Oil in Water removal qualities Removes free, emulsi�ed and dissolved organics/hydrocarbons Can reduce contaminant levels to zero Solids tolerant - less than 100ppm. The media is more tolerant if the solids are less than 20 micron Extremely e�cient at removing oil and soluble organics Easy change out of media Tolerates surging in�ow Handles high concentrations/oil slugging

Cetco’s GAC Filters are primarily used to remove organicmolecules from aqueous solutions. For this reason carbon GAC is more e�ective than CrudeSorb on compounds with higher solubilities. GAC is used as a polishing media. Inlet concentrations might normally be <10 ppm of a target compound. GAC is often capable of polishing to ppb andeven ppt levels, if there is adequate contact time. GAC has been used for many years as the best available technologyfor adsorbing toxic organics from aqueous streams. Cetcowill typically use GAC downstream from CrudeSorb topolish process e�uents before going overboard with treated water. GAC will absorb some oil�eld chemicalsthat CrudeSorb is not e�ective on. E�ective as a polishingor tertiary technology to meet demanding discharge requirements.

Bene�ts Excellent for removing organics from water Capable of polishing organics to extremely low level ppb or even ppt Capable of detoxifying produced water Can adsorb a wide variety of compounds Capable of adsorbing compounds with higher solubilities than CrudeSorb can reach Equipment can be designed for easy media change outs

Page 12: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders

Contacts

Chris HigginsProjects Engineering ManagerTel: +44 (0) 1224 787 [email protected]

Mark Graham BSc (Hons)Business Development ManagerTel: +44 (0) 1224 787 [email protected]

Kris FramptonSales Engineer - UK MENATel: +44 (0) 1224 787 [email protected]

Cetco Energy ServicesBadentoy CrescentBadentoy ParkPortlethenAberdeen AB12 4YDTel: 01224 787 340Fax: 01224 783 940

Paul McAlisterArea Manager Europe & MENATel: +44 (0) 1224 787 [email protected]

Page 13: Permanent Installation Solutions. - Weeblyandrewdicks.weebly.com/uploads/1/7/7/8/17782493/permanentinstation... · Cetco is unique in that we can mobilise tried and ... Wellhead Desanders