Perkins 2506A-E15TAG1 diesel engine Newage/Stamford ... · Newage/Stamford HCI544C Alternator...

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Optional Features kVA kW kVA kW Automatic load transfer panel Automatic syncronization and power sharing systems Soundproof canopy Container type enclosers Road trailer Job-site trailer Remote type radiator Protection circuit breaker Air start Base fuel tank External type fuel tank Automatic fuel transfer system Residential silencer CE certification Charging alternator Battery charge redressor Heavy duty type, 6 cylinder, water cooled engine 50°C tropical type radiator This generator is available with AMF, Automatic mains failure unit Fan, fan drive, charging alternator drive and all rotating parts Heavy duty, brushless type alternator mechanical damages Fabricated and welded steel base frame Flexible exhaust compensator covered Radiator matrix covered by metal mesh against the Block water heater unit Control panel with digital-automatic main control module Starter motor Base frame with anti-vibration units Industrial type silencers Lead acid battery Perkins 2506A-E15TAG1 diesel engine Newage/Stamford HCI544C alternator Standard Generator Features Prime Anti-vibration mountings Engine and alternator manufacturer test reports Factory load, performance and function tests ISO 9001:2000 464 370 508 407 Standby

Transcript of Perkins 2506A-E15TAG1 diesel engine Newage/Stamford ... · Newage/Stamford HCI544C Alternator...

Optional Features

kVA kW kVA kW

Automatic load transfer panel Automatic syncronization and power sharing systems Soundproof canopy Container type enclosers Road trailer Job-site trailer

Remote type radiator

Protection circuit breaker Air start

Base fuel tank External type fuel tank Automatic fuel transfer system Residential silencer

CE certification

Charging alternator Battery charge redressor

Heavy duty type, 6 cylinder, water cooled engine 50°C tropical type radiator

ISO 9001:2000

This generator is available with

AMF, Automatic mains failure unit

Fan, fan drive, charging alternator drive and all rotating parts

Heavy duty, brushless type alternator

mechanical damages Fabricated and welded steel base frame

Flexible exhaust compensator

covered Radiator matrix covered by metal mesh against the

Block water heater unit Control panel with digital-automatic main control module

Starter motor

Base frame with anti-vibration units Industrial type silencers

Lead acid battery

Perkins 2506A-E15TAG1 diesel engine

Newage/Stamford HCI544C alternator Standard Generator Features

Prime

Anti-vibration mountings Engine and alternator manufacturer test reports Factory load, performance and function tests

ISO 9001:2000

464 370508 407

Standby

Gross Net Gross Net

%110 Load%100 Load

%75 Load %50 Load

%110 Load%100 Load

%75 Load %50 Load

Prime kW

ECM mounted on engine with wiring looms and sensors

435

Wet sump with filler and dipstick

395

Oil cooler integral with filter header

Type

459

Standby kW

419

Governor type Electronic, governing to ISO 8528-5

Pressurized

Lub oil pressure (min), kPa 20062

Fuel Consumption

liters per hour

grams per kWh

class G3

210 g/kWh

Optional Equipments

Closed circuit crankcase ventilation system

8

Additional speed sensor

Cooling System

219 g/kWh

Air filter rain hood

Gear-driven circulating pump

Twin starters/facility for second starter

459Fan Power, kWm 16

24,47

Compression Ratio

Cylinder arrangement Vertical in-lineDisplacement, Liters

16:1

15.2Bore X Stroke, mm 137 X 171

Direct injection

576 (at 50°C)

Mounted belt-driven pusher fan

50Ambient temperature, °C

Radiator supplied loose incorporating air-to-air charge cooler

Engine+Radiator coolant cap., Liters

System designed for ambients up to 50ºC

58

Tropical, heavy duty type

6

Delivery/hour at 1500rev/min, Liters

Jacket coolant flow, Liters / sec 5.2

Aspiration Turbocharged, air-to-air charge cooledRotation Anti-clockwise viewed on flywheelGross engine power, kWb

Cooling min airflow, m³ / min

Combustion System

Number of cylinders

Type

BMEP gross, barCombustion air flow, m³ / min

Mean piston speed, m / s

UK MOD, BS5750, ISO9001, BS5514/1-1982, ISO 3046/1, ISO 8528/1Standards

Temperature and pressure sensors for gauges

Support comes from a worldwide network of 4,000 distributors and dealers.

Exceptional power to weight ratio and compact size gives optimum powerFuel System

MEUIType of injection system MEUI

Designed to provide excellent service access for ease of maintenance.density for ease of installation and more cost effective transportation.

413

Compact, clean and efficient power

Fuel injecter

Lubricating System

203 g/kWh202 g/kWh

53.5 L

97 L 75 L

Full-flow replaceable ‘Ecoplus’ filter

4 cycle, water-cooled, diesel engine24 Volt

Type

24 Volt with integral regulator

Starter motor power 7.5 kWModel

Low oil usage and low wear rates. High compression ratio ensures clean rapid starting in all conditions.

Capacity, Liters

Economic power Mechanically operated unit fuel injectors with advanced electronic control,

Model

which leads to exceptional low fuel consumption.

Standard FeaturesPerkins 2506A-E15TAG1 Engine

combined with carefully matched turbocharging,give excellent fuel atomisation

Reliable power Developed and tested using the latest engineering techniques and finite element analysis for high reliability.

2506A-E15TAG1

2506A-E15TAG1Manufacturer PERKINS

Technical Specifications

Fuel cooler

107 L

Starter motor (DC)

3 level engine protection system

Alternator

Electrical System

authority electronic control Mechanically actuated electronically controlled unit fuel injectors with full

Replaceable ‘Ecoplus’ fuel filter elements with primary filter/water separator

514 °C30.5

Exhaust gas temp.(after turbo),Exhaust gas flow (after turbo), 81 m³ / min

تولید کنندهمدلتیپ

تعداد سیلندرهاآرایش سیلندرها

جا به جایىقطر سیلندر x کورس پیستون

نسبت تراکمسیستم احتراق

چرخشسیستم تنفس

قدرت ناخالص موتورقدرت فن

جریان هواى احتراقدماى گاز خروجى از اگزوز

جریان هواى خروجى از اگزوز میانگین سرعت پیستون

kVA kW kVA kW

Technical Specifications

Quaility Assurance

Other standards and certifications can be considered on request

MX321 (PMG) with 3 Phase Sensing and improved Regulation 0.5% MX341 (PMG) 1% Regulation with 2 Phase Sensing

supply to the excitation control systemBS5000,VDE0530, NEMA MG1-32, IEC34, CSA C22.2-100, AS1359 Anti Condensation Heaters Air Filters

Optional Equipment

Coupling Flexible

Less than 50Insultion class HConstruction Single bearing, direct coupled

Newage Stamford industrial generators meet the requirements of BS EN Optional Permanent Magnet Generator (PMG) provides an isolated power

designed specifically to provide the high build required for static windings andAll wound components are impregnated with materials and processes

60034 and the relevent section of other international standards such as

Generators are manufactured using production procedures having a quaility assurance level to BS EN ISO 9001.

the high mechanical strength required for rotating components.

Standards

Frequency, Hz

Stator winding

Voltage Regulation, %

Overspeed, RpmShort circuit current

The insulation system is class 'H'Insulation / Impregnation

50

Voltage, V 380/415

416 500 400

Grade 2.5 for minimum vibration in operation. Two bearing generators arebalanced with a half key.

BS EN 61000-6-2 & BS EN 61000-6-4VDE0875G, VDE 0875N

Waveform distortion No Load <1.5% Non distorting balanced

Shaft&Keys

panels for easy access.

2/3 Pitch factorRegulation

generator. A sheet steel terminal box contains the AVR and provides ample the terminals, Which are mounted on a cover at the non-drive end of the

Voltage Regulator SX440

linear load<5.0%Dynamic balanced

± 1R.F.I Suppression

Excitation

Speed, Rpm 1500

Self excited

must be used.

Current Transformer (CT) to permit parallel operation with other ac generators.

All generator rotors are dynamically balanced to better than BS6861:Part 1

AVR, Automatic Voltage Regulator

< 300%TIF

2250Rotor

If 3-phase sensing is required with the self-excited system, the SX421 AVR

space for the customers wiring and gland arrangements.It has removable

The exciter rotor output is fed to the main rotor through a three-phase full-wavebridge rectifier. The rectifier is protected by a surge suppressor against surgescaused, for example, by short circuit or out-of-phase paralleling.

Standard generators are 3-phase reconnectable with 12 ends brought out to Terminals&Terminal Box

Cooling air volume,m³ / sec 1.035

HCI544C 520

PrimeModel

Standby

residual voltage.

The SX440 will support a range of electronic accessories, including a 'droop'

Newage/Stamford HCI544C AlternatorStandard Features

excessive neutral currents sometimes seen with higher winding pitches,

With this self-excited system the main stator provides power via the AutomaticVoltage Regulator (AVR) to the exciter stator. The high efficiency semi-conductors of the AVR ensure positive build-up from initial low levels of

SX440 AVR

oscillations during paralelling.This winding, with the 2/3 pitch and carefully selected pole and tooth designs, ensures very low waveform distortion.

when in parallel with the mains.A fully connected damper winding reduces

Winding&Electrical PerformanceAll generator stators are wound to 2/3 pitch.This eliminates triplen (3rd, 9th, 15th...) harmonics on the voltage waveform and is found to be the optimum design for trouble-free supply of non-linear loads.The 2/3 pitch design avoids

3

SX421 AVR with 3 Phase Sensing and improved Regulation 0.5%

%93.6Power factor 0.8Phase

Temperature Indication RTD’s

Efficiency, %

Double layer concentricConnection WYEProtection class IP23

Stator windings

4-Poles, Rotating Field, BrushlessStandby power at rated voltage, kVA 520

Winding Protection Thermistors

Manufacturer NEWAGE / STAMFORDModel HCI544CType

Quadrature Droop kit for Parallel Operation

تولید کنندهمدلتیپ

توان standby در ولتاژ نامىراندمان

ضریب قدرتفاز

فرکانسسرعت

ولتاژسیستم تحریک

تنظیم ولتاژرگوالتور ولتاژ

درصد تنظیم ولتاژ

روتورحداکثر سرعت مجاز

جریان اتصال کوتاه

کالس عایقنحوه کوپلینگ

کوپلینگ

اتصالکالس حفاظت

دبى هواى خنک کننده

Optional Input Functions

Selected timers and alarms can be altered by the user from the front panel.Reverse power

Specifications Environmental Testing Standards

The module also provides indication of operational status and fault conditionsautomaticly shutting down the genset and indicating failures by means of an

Alterations to the system are made using the 810 interface and a PC. This

LCD display, and appropriate flashing LED on the front panel.Generator phase rotation error

8Hz to 500Hz 2gn constant acceleration.

Electromagnetic Compatibility

Mains out of limits

Generator short-circuit protection

5Hz to @ +/-7.5mm constant displacement.

VibrationBS EN 60068-2-6 Ten sweeps (up and back down) at 1 octave/minute ineach of the three major axes.

Mains Volts Volts L1-N, L2-N, L3-NMains Volts

Cosφ L1, L2, L3,total

Humidity

LCD PAGE

Communication with MODEM

module from a remote location (P810 Software Kit necessary) Easy pushbutton controls

kVA,kW ve Cosφ measurements System parameters can be adjusted manually from the front panel

LED mimic diagram

AUTO, TEST, MANUAL

SMS messaging capability with suitable GSM Modem PC software is MS Windows based and allows the operator to control the

BS EN 2011 part 2.1 93% RH @ 40° for 48 hours

STOP / START

equipments, including electrical business equipment

BS EN 6068-2-27 Three half sine shocks in each of the three

High engine temperature

Under/over generator voltage

Engine Temperature

Over-currentUnder/over generator frequency

Alarm Channels

the Industrial EnvironmentEN 61000-6-2:1999 EMC, Immunity Standards for the Industrial Environment

240mm x 172mm dimensions

Loss of speed sensing signal

70mm x 40mm dimensions, 4 segment grafical LCD monitor Developed 16-bit Microprocessor design

Volts L1-L2, L2-L3, L3-L1

Easy comprehended display (Hid-Til-Lit SMD LED technology)

interface also provides real time diagnostic facilities

The model 5220 is an Automatic Mains Failure Control module. The modul is used to monitor a mains supply and automaticlly start a standby generator set.

Description

Generator power factor

Engine Hours RunGenerator total power

Plant Battery Volts

Generator total power

% °C

Emergency stop button

Voltmeter commutator Voltmeter

Deeapse 5220 digital automatic control module

Deepsea 5220 Control Module

Ampermeter commutator

Generator Frequency

Temperature

kW L1, L2, L3,total

Amps L1, L2, L3

Control Panel

Generator Volts Input Functions display on LCD

Under/over speedCharge failEmergency stopLow oil pressure

BS EN 50081-2:1992 and EN 61000-6-4:2000 EMC, Emission Standards for

Shock

Cold : BS EN 60068-2-1 to -30°CHot : BS EN 60068-2-2 to 70°C

Electrical Safety

Hour

Hz

Generator Volts Generator Amps

RPMHz

Engine Speed

Pushbutton Controls

BS EN 60950 Low Voltage Dirctive/Safety of information technology

Engine Oil pressure Hourmeter

Ampermeter

Fuel level

major axes 15gn amplitude.11mS duration.

Fail to start

kPa

Low/high DC battery voltage

Volts L1-N, L2-N, L3-N

Volts

Volts L1-L2, L2-L3, L3-L1

kVA L1, L2, L3,total

Mains Frequency

Standard Equipments

IO

Values

2500 Series, 6 cylinder

Acc. To ISO 3046/1, BS 5514, DIN6271

overload is permitted.

Power level

pf : Power factorE : Alternator efficiency

kWm: Mechanical PowerkWe : Electrical Power

kVA : Power

Genset engine

Air-to-air charge cooled

Turbocharged

Electronic, 15 liters

Continuous power rating is available for continuous full load operation.No

in true emergency power failure conditions.

Prime power rating is available for unlimited hours per year with a variableload of which the average engine load factor is 80% of the published powerrating, incorporation of a 10% overload for 1 hour in every 12 hours of

500 operating hours per year.Standby ratings should never be applied except sized for an avarage load factor of 80% based on published standby rating foroverload capacity is available at this rating.A standby rated engine should be

Electric Formulas

Standby power rating is for the supply of emergency power at variableload for the duration of the non-avalaibality of the mains power supply.No

Shaft Height in cm

Industrial

Power RatingsInformation

Core Length

Number of poles

Perkins 2500 Series Diesel Engine

operation which permitted

Formula

kWe kWm X E

Newage/Stamford Alternator

Generator type

Rpm: Revolutions per minute

U : Voltage (V)I : Current (A)

(kWe x 1000) / (U x 1.73 x pf) (kVA x 1000) / (U x 1.73)

Rpm

( Rpm x N°Pole) / (2 x 60)

kVA

kWe

I (Amp)

Frequency

(2 x 60 x Frequency) / N°Pole

(U x I x 1.73 x pf) / 1000 kVA x pf

(U x I x 1.73) / 1000 kWe / pf

2506A-E15 T A G 1 HC 54I 4 C

Length, L 3,75 m

2,05 m

1,1 m

3650 kg

Length, L 5 m

2,8 m

1,5 m

5350 kg

Standard Generator

General Dimensions

Weight, Total

Width, W

Weight, Total

Generator with Soundproof Canopy

Heigth, H

Width, W

Heigth, H

Generator Room Layout

L

H

W

W

L

H

O I

3,5

m

1,2

m2

m

6,5 m

2 m

2,5

m