Revolution X-Performer Forming Tap X-Performer Forming Tap R-XPF ... Tapping Speed 20m/min Coolant...
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PRODUCT INFORMATION Revolution X-Performer Forming Tap R-XPF Achieved excellent performance as well as tool cost reduction !! Achieved excellent performance as well as tool cost reduction !!
Transcript of Revolution X-Performer Forming Tap X-Performer Forming Tap R-XPF ... Tapping Speed 20m/min Coolant...
PRODUCT INFORMATION
Revolution X-Performer Forming TapR-XPF
Achieved excellentperformance as well astool cost reduction !!
Achieved excellentperformance as well astool cost reduction !!
Enables high speed tapping with specialized thread profile to reduce friction heat. Ideal thread form produces high rigid internal threads without burrs.
Improved wear resistance with V coating enables forming not only in mild steels and sheet metals but also in carbon steels and alloy steels. Also achieves long tool life, safe and stable tapping in water soluble coolant. In aluminum cast alloy tapping, prevent high tool wearing caused by silicon content, and provides superior long tool life.
Improved tool life with the spiral lobe and smooth forming.
Hardness of W
ork Material
Tapping Speed
15
20
25
30
35
40
35 40302520
（HRC）
（m/min）
S-XPFLT-S-XPF
OIL-S -X P F
Hardness and cutting speed selection image for chlorine-free water-soluble coolant and MQL
VP-NRT
R-XPF
Spiral lobe (15°right hand spiral)Specialized rounded thread profile
Smooth surface
Superior effect ofnew technology
1.
30°15°
30°15°
30°15°
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371DINDIDIDIDIDIDIDIDIDIDIDINNNNNNNNNNN
371DINDIDIDIDIDIDIDIDIDIDIDINNNNNNNNNNN
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HSS
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● Delivery from stock
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Type 1
Type 2
Type 2
EDP M P Tap Limit L l l1 d a Stock Price
48118138 3 0,5 6GX 56 11 18 3,5 2,7 ●48118144 4 0,7 6GX 63 13 21 4,5 3,4 ●48118149 5 0,8 6GX 70 16 25 6 4,9 ●48118155 6 1 6GX 80 19 30 6 4,9 ●
EDP M P Tap Limit L l l1 d a Stock Price
48117138 3 0,5 6HX 56 11 18 3,5 2,7 ●48117144 4 0,7 6HX 63 13 21 4,5 3,4 ●48117149 5 0,8 6HX 70 16 25 6 4,9 ●48117155 6 1 6HX 80 19 30 6 4,9 ●
EDP M P Tap Limit L l l1 d a Stock Price
48116138 3 0,5 6HX 56 11 18 3,5 2,7 ●48116144 4 0,7 6HX 63 13 21 4,5 3,4 ●48116149 5 0,8 6HX 70 16 25 6 4,9 ●48116155 6 1 6HX 80 19 30 6 4,9 ●
Dimensions
2.
6HXISO 2ISOISOISOISOISOISOISO 222222 2
6HXISO 2ISOISOISOISOISOISOISO 222222 2
6GXISO 3ISOISOISOISOISOISOISO 333333 3
R-XPF
R-XPF-6GX
R-XPF-P D/4
C/2,5
C/2,5
Tapping Data
■After tapping 10.000 holes
■After tapping 10.000 holes
R-XPF
R-XPF
Competitor
Competitor
Tool M3×0.5
Work Material SUS304
Hole Size Ø2,78×6mm (Through)
Tapping Length 6mm(2D) (Through)
Tapping Speed 15m/min
Coolant Non-Water Soluble
Machine Vertical Machining Center
Tool M6×1
Work Material S45C (Ck45, 1045)
Hole Size Ø5,52×6mm(Through)
Tapping Length 6mm(1D) (Through)
Tapping Speed 20m/min
Coolant MQL
Machine Vertical Machining Center
Tool M3×0,5
Work Material S45C (Ck45, 1045)
Hole Size Ø2,78×6mm (Through)
Tapping Length 6mm(2D) (Through)
Tapping Speed 30m/min
Coolant Water Soluble 10%
Machine Horizontal Machining Center
■Stable and long tool life in Stainless steel. SUS304
■Possible at 20m/min in severe MQL application. MQL 20m/min
■Enables long tool life even high speed at 30m/min. 30m/min
R-XPF
Competitor A
R-XPF
Competitor A
R-XPF
Competitor A
Competitor B
Excessive Wear
Excessive Wear
Excessive Wear
Excessive Wear
12.000Holes
12.000Holes
12.000Holes
Tapping Holes
Tapping Holes
Tapping Holes
5.000
5.000
5.000
10.000
10.000
10.000
15.000
15.000
15.000
10.000Holes
10.000Holes
9.860Holes
4.556Holes
Continue
Continue
Continue
(Holes)
(Holes)
(Holes)
R-XPF CompetitorA CompetitorB
4.556Holes
8.860Holes
Good wear condition Bad3.
4.
Recommended Cutting Conditions
Instruction for use
Work Material Tapping Speed(m/min)
Drill for pilot holes
WD-2D EX-SUS-GDS VPH-GDS
Low Carbon SteelsMedium Carbon Steels
C≤0,4% 15~40
High Carbon Steels C≥0,45% 15~30
Alloy Steels SCM 15~30
Cast Steels SC 15~40
Stainless Steels SUS*1 5~15 - -Copper Cu 10~30 -
Brass�Brass Casting Bs-BsC 10~30 -Alminum Alloy Casting AC-ADC 20~40 -
Zinc Alloy Casting ZDC 10~30 -Note : The indicated speeds and feeds are for tapping with chlorine-free water soluble coolant.*1 For stainless steel, use non-water soluble coolant.
Ideal Good
10 20 30
1. Check the forming condition in the same way as for conventional thread-rolling taps.
2. The same hole diameter size for TIN-NRT, VP-NRT and S-XPF can be utilized.
3. Highly lubricating water soluble coolant or non-water soluble coolant is recommended for the coolant.
4. Select the machine and the holder with suffi cient rigidity.
5. Cutting conditions may change depending on the strength of the work material, machines, and toolholders.
6. The formed thread has a small slit at the crest (See photo) .
Recommended Tap drills
EDP No.R-XPF Thread Size TAP Limit
Recommended Drill Holes Size
(For Forming Taps) Min.~Max.
DcTap Drill : EDP No.
WD-2D EX-SUS-GDS VPH-GDS
48116138 M3 × 0,5
6HX 2.78 ~ 2.81
2.78 3320278 8595278 8608278
48117138 M3 × 0,52.79 8595279 8608279
2.8 3320280 61528 8599028
48118138 M3 × 0,5
6GX 2.79 ~ 2.84
2.8 3320280 61528 8599028
48119138 M3 × 0,52.82 8595282 8608282
2.84 8595284 8608284
48116144 M4 × 0,7
6HX 3.67 ~ 3.71
3.67 8595367 8608367
48117144 M4 × 0,73.68 3320368 8595368 8608368
3.7 3320370 61537 8599037
48118144 M4 × 0,7
6GX 3.69 ~ 3.73
3.69 8595369 8608369
48119144 M4 × 0,73.7 3320370 61537 8599037
3.72 8595372 8608372
48116149 M5 × 0,8
6HX 4.62 ~ 4.67
4.62 3320462 8595462 8608462
48117149 M5 × 0,84.64 3320464 8595464 8608464
4.66 8595466 8608466
48118149 M5 × 0,8
6GX 4.65 ~ 4.71
4.66 8595466 8608466
48119149 M5 × 0.84.68 8595468 8608468
4.7 3320470 61547 8599047
48116155 M6 × 1
6HX 5.50 ~ 5.56
5.5 3320550 61555 8599055
48117155 M6 × 15.52 3320552 8595552 8608552
5.54 3320554 8595554 8608554
48118155 M6 × 1
6GX 5.55 ~ 5.63
5.58 8595558 8608558
48119155 M6 × 15.6 3320560 61556 8599056
5.62 8595562 8608562
EX-SUS-GDS VPH-GDSEX Gold Drill VP Gold Drill
Unit:mmDIN Form
WD-2DWD Carbide Drill
*1 All drill diameters have limits from0 ~ -0.009mm,except those withintervals of 0.05mm.
*2 Start manufacturing with WD I Coating from october 2008.
CARBIDEWDIWDI WDIWDI
h8 h8 h830°30° 30°30°FITSHRINK
HSSETINTIN
h7 h730°35°~40° XPMVV
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Notes
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