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CONTINUOUS CASTING - The world‘s leading technology for long products

Special Products

SMS Concast AG

Toedistrasse 98027 Zurich - Switzerland

+41 44 204 65 1 [email protected]

1 CONSEAL – The Perfect Starter Piece

2 SMS Concast – Long Life Tundish

3 CONFLOW – Stopper Control

4 CONSAFE – Thermal Mould Level Control

5 CONMOULD – Advanced Mould and Service Package

6 SMS Concast – Oscillation Measurement Service

7 SMS Concast – Electromagnetic Stirrers

8 SMS Concast – Modulated Wave Stirring

9 CONCOR – Guiding Roll for Beam Blanks

10 CONCOR – Guiding Roll for Blooms

11 COOL – Real Time Solidification Control

12 CONREAD – Optical Product Recognition

13 CONYARD-Out – Ware House Management system

CONTENT – Overview

contact ›

For faster

casting starts,

every cast,

every day!

1

CONSEAL –The perfect starter piece

• Faster casting starts thanks to perfect mould sealing

• Greater machine availability thanks to shorter turnaround times

• Reliable disconnection rates thanks to standardized dummy bar packing

‹ overwiew contact ›

Lower

production costs

and better

quality!

2

SMS CONCAST Long Life Tundish –A stronger tundish for higher productivity

• Lower operating and maintenance costs compared to conventional tundishes

• Extended service life – Advanced structural design increases stability against heat and deflection

• Consistent steel quality and stable processes thanks to the optimized flow of liquid steel


Assuring a

stable steel flow for

reliable casting!

3

CONFLOW –The reliable tundish stopper control

• Precise and stable steel flow assured – Reliable casting thanks to CONFLOW’s robust design

• Easy integration – A true plug-and-play stopper solution, ready for your system

• Maintenance-free, extra long service life – The industry standard – over 2000 units installed!


Eliminates

radioactive materials

for greater safety,

savings and

speed!

4

CONSAFE –The innovative mould level control for open stream casting

• CONSAFE delivers safety – Operators no longer risk radioactive exposure

• CONSAFE delivers savings – No more paperwork for approvals, import licenses, use and disposal of radioactive material. No more costly staff training either

• CONSAFE delivers faster – Reliable auto-starts thanks to quicker sensor reaction


The advanced

mould and service

package for lower

conversion costs!

5

CONMOULD® –Our most advanced mould and service package

• SMS Concast – The total casting solution provider, helps you fight high conversion costs!

• CONMOULD advanced mould tubes, made by SMS Concast – Quality and performance assured in design and manufacture!

• Stable, long-term performance – We refurbish your CONMOULD to extend its service life and keep your costs down!

• Mould tube check-up – We’re committed to keeping your casting line humming. A check-up by our mould specialists helps you get more from your caster for less investment!


On-site

oscillation check-up

for improved quality

and process

stability

6

SMS CONCAST Caster Services –Oscillation Measurement

• Achieve highest quality and process stability due to an optimized oscillation set up

• Direct trouble shooting and optimization of your oscillation due to the professional support from our service expert

• Ease your oscillation maintenance due to quick system performance analysis and service recommendation


The industry

benchmark for

quality and

process stability

7

SMS CONCAST Electromagnetic Stirrers –Robust, long-life stirrers customized for your caster

• Enhanced steel quality and process stability thanks to customized design and SMS Concast‘s profound process know-how

• Extended service life thanks to robust design. Over 1000 units installed worldwide

• Modulated Wave Stirring option significantly boosts stirrer efficiency and performance


Cuts EMS

energy use by 30%

and delivers better

steel quality too!

8

SMS CONCAST Modulated Wave Stirring –A powerful tool to boost your EMS performance

• Energy savings of 30% thanks to much more efficient stirring

• Improved quality – MWS markedly enhances the stirring effect on the solidifying steel

• Quick and easy implementation with no interruption to production


The future

of beam blank

casting has

arrived!

9

CONCOR® for Beam Blanks –Ideal web support for optimal shape containment

• Excellent shape control and product quality – Compact, internally cooled CONCOR® rolls actively contain the beam’s critical web zone

• Big operational savings thanks to reduced secondary water cooling and elimination of a separate central greasing system for bearings

• Big maintenance savings too thanks to CONCOR’s robust design, minimal cooling water needs and internal lifetime lubrication


Win-win-win:

Higher quality, lower

maintenance, longer

service life!

10

CONCOR® for Blooms –The innovative strand guiding roll

• Lower maintenance costs – Robust design assures extended service life

• Higher product quality – Fewer roll marks thanks to vastly improved roller operation

• Lower operating costs – No need to install and maintain a central greasing system for bearings


Fine-tunes

your caster for

optimum efficiency

and product

quality!

11

COOL –The real-time solidification simulator to fine-tune your continuous caster!

• Consistent steel quality and accurate process reproducibility thanks to a tightly defined solidification model

• Less cracking from internal reheating thanks to real-time spray cooling adjustments

• Improved center segregation and porosity thanks to optimized dynamic MSR control

• A powerful metallurgical tool to develop your steel grade portfolio


Lets you

track your products

seamlessly, from

caster to

customer

12

CONREAD –The optical product recognition for seamless product tracking

• No delivery mistakes. No more costly surprises when the wrong material goes to the rolling mill

• Airtight product traceability thanks to high recognition rate and intelligent system design

• Full-spectrum reading capability for stamped marks on hot, cold and rough surfaces, stationary or moving, plus printed bar code labels


Track your

products

door-to-door and

improve your delivery

performance!

13

CONYARD-OUT –Advanced warehouse management for customer satisfaction

• Improved delivery performance thanks to reliable handling in your yard

• Greater operational safety, since personnel no longer need to go on ‘hunting expeditions’ in the storage yard

• User-friendly portable touchscreen tablet makes using the system easy


‹ overwiew

SMS Concast AGToedistrasse 98027 Zurich - Switzerland

+41 44 204 65 1 [email protected]

Get more detailed information on our products on our website!www.sms-concast.ch

http://www.sms-concast.ch/en/news-media/publications.html

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