PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical...

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Christy Thompson Bluestone Natural Resources Fort Worth, Tx Jun 29, 2016 EFFECTIVE APPROACHES TO OPTIMIZE CHEMICAL USAGE WITHOUT OVER TREATING WELLS AND KEEPING COSTS LOW

Transcript of PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical...

Page 1: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

Christy Thompson Bluestone Natural Resources

Fort Worth, Tx Jun 29, 2016

EFFECTIVE APPROACHES TO OPTIMIZE CHEMICAL USAGE

WITHOUT OVER TREATING WELLS AND KEEPING COSTS LOW

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DOWNHOLE FAILURES

WATER VARIANCE REPORT

CHEMICAL INVENTORY REPORT

DOWNHOLE TEMPERATURE

H2S SCAVENGER

TANK PLACEMENT

REMOTE TANK MONITORING

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•  Chemical Company was using one chemical with same treat rate (ppm) for all wells: •  10 bwpd or •  2400 bwpd

•  Producer was not supplying production data to Chemical Company

HISTORY 2010

28 DAYS PRODUCTION = HOLE IN TUBING

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HOLE IN TUBING IN 28 DAYS OF PRODUCTION REPLACED ENTIRE STRING

Acid Gas Corrosion 3.6% CO2 100,000 Chlorides 2400 bwpd 300 psi tubing pressure

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CO2 CORROSION – INADEQUATE CORROSION INHIBITOR CONCENTRATION

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CREATED WATER VARIANCE REPORT WEEKLY MEETINGS W/ CHEMICAL VENDOR:

NEW ACCT MGR AND CHEM FIELD TECHS INFO DISCUSSED WITH CHEMICAL COMPANY:

NEW WELLS ONLINE DATES PRODUCTION DATA (BWPD, BOPD, MCFD) WORK-OVER FINDINGS SOLIDS ANALYSES WATER REPORTS & ANALYSES CHEMICAL PUMP NEEDS

NEW CHEMICAL PROTOCOL

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ROUTINE WATER REPORT SENT TO CHEMICAL VENDOR FOR OPTIMIZED CHEMICAL

Water Variance Report - Barnett North

12/25/2015 - 1/24/2016 1/1/2016 - 1/31/2016

Average Average Well Name Route API Net

Gas (MCF)

Water (Bbls)

Oil (Bbls)

Casing PSI

Tubing PSI

Net Gas

(MCF)

Water (Bbls)

Oil (Bbls)

Casing PSI

Tubing PSI

% Diff in

Water

BBL Diff in Water

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MONTHLY CHEMICAL INVENTORY REPORT Glen Rose Days in month

May-16 31

Product Use Cost per Unit PPM Unit Wells using chemical Spend By ProductHSW4118 H2S Scavenger per gallon 0 -$ RCS9049 C/SI Concentrate 75 per gallon 0 -$ RCS9049E C/SI Less Act 150 per gallon 0 -$ RCS9049A C/SI Least Act 500 per gallon 0 -$ FMW8056 Foamer C/SI 1000 per gallon 0 -$ FMW9191E Foamer C/SI 1000 per gallon 0 -$ FMW8075 Foamer C/SI 1000 per gallon 0 -$ FMW9267E Foamer C/SI 150 per gallon 0 -$

Total 0 -$

Monthly Chemical Cost: -$

Total Wells Total SpendFM/C/SI 0 -$ (SCAV + C/SI)/MCFC/SI 0 -$ (C/SI)/BBLWH2S 0 -$ Batch TreatmentsBATCH -$ Cost Per Week InjecitonNo Chem 0 -$

TOTAL WELLS 0 -$

Monthly Cost Delivered: -$

Foreman Monthly $ $/Bbl water $/MCF Average Bbl water Cost Per WellCB -$ #DIV/0! #DIV/0! #DIV/0! #DIV/0!NB -$ #DIV/0! #DIV/0! #DIV/0! #DIV/0!RA -$ #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Foreman $ CISI $ CISI/Bblw $ CISI/MCFCB -$ #DIV/0! #DIV/0!NB -$ #DIV/0! #DIV/0!RA -$ #DIV/0! #DIV/0!

Foreman $ Foamer $ Foamer/Bblw $ Foamer/MCFCB -$ #DIV/0! #DIV/0!NB -$ #DIV/0! #DIV/0!RA -$ #DIV/0! #DIV/0!

Foreman $ Scavenger $ Scavenger/Bblw $ Scavenger/MCFCB -$ #DIV/0! #DIV/0!NB -$ #DIV/0! #DIV/0!RA -$ #DIV/0! #DIV/0!

Total MCFD AND BWPD CB Monthly Total (CB) NB Monthly Total (NB) RA Monthly Total (RA)MCF/D 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000BW/D 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000MCF/D CI/SI 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000BW/D CI/SI 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000MCF/D Foamer 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000BW/D Foamer 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000MCF/D Scavenger 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000BW/D Scavenger 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

Monthly Chemical Report DashboardBluestone Natural Resources

MONTHLY TOTALS

Avg Monthly Spend/Cost by Foreman

Avg Monthly Spend CISI/by Foreman

Avg Monthly Spend Foamer/by Foreman

Avg Monthly Spend Scavenger/by Foreman

MonthlyChemicalSpendbyProduct

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MONTHLY CHEMICAL INVENTORY REPORT

WELL MASTER ROUTE LEASE WELL #

FOREMAN INITIA

LS

MCFDBW

PD

TANK STYLE

TANK SIZE

PUMP TYPE

CHEM TYPE

CHEM NAME

TARGET PPM

ADDITIONAL COMMENTS

Page 10: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

•  Matched Water Variance Report to Monthly Chem Inventory Report

•  Calculated Effective Treat Rates •  (BWPD and Recommended PPM)

•  Pump Variance - Over/under chemical injected •  Chemical Ordering Tool •  Back Check Tool •  Identified multiple wellsite items in one document

Separate Tech Report for chemical changes, pump down, findings on site, etc - ongoing – not monthly

Page 11: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

Route # Lease Pad MCFD BWPD Gas Lift Packer Plunger Chemical Injection Point Tank Size Pump Type Chemical Type Chemical Name Target PPM Required Qts/Day Cost/Gallon

Beginning Inventory Date Beginning Inventory Gallons Ending Inventory Date Ending Inventory Gallons Delivered Gallons Gallons Used Costs Delivered Time Period Qts/Day for Time Period Over or Under Qts/Day Monthly Usage (Gal) Cost/BBl/Day Cost of Chemical Used Cost/MCF Original Chemical Start Date

MONTHLY CHEMICAL INVENTORY REPORT EXCEL

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FULL BODY NORMALIZED SEAMLESS TUBING – INADEQUATE CHEMICAL CONCENTRATION

2 3/8 J-55 Tubing Metallurgy

Page 13: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

ERW - ELECTRIC RESISTANCE WELDED CORROSION AT WELD

Page 14: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

NOT FULL BODY NORMALIZED TUBING

Page 15: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

Speedway A3 flowed up casing 7 months; GLV Washed; CI-SI U-tubing at 3000’ Ft;

Page 16: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

DOWNHOLE TEMPERATURE ISSUE

•  ESP – Electrical Submersible Pump

•  Downhole Chemistry Rated (200 Deg) – No Issues

•  Installed ESP – Downhole Corrosion/Scale “paraffin like substance” – seized the ESP •  Chemical overheated due to ESP Downhole

Temperature (275 Deg) •  Switched to chemical rated at 325 Deg

Page 17: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

•  Pipeline Spec 4 ppm at Sales Meter Run

•  99 H2S Scavenger pumps

•  $300K/YR Scavenger

•  No fully defined Pipeline Spec

•  200 H2S Scavenger pumps

•  $700K/YR Scavenger

BARNETT SHALE H2S SCAVENGER OPTIMIZATION

1st Year 2nd Year

3rd Year: 37 pumps $15K/yr

2016: Turned OFF all scavenger pumps under new ownership

Page 18: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

•  Biocide Treatments •  Pipeline Specifications ( ? ppm) •  Atomizers vs Drip •  Injection points

•  Increased Retention Time in Pipeline •  Correct usage of H2S Analyzer Tubes •  Follow up after Biocide treat, Frac Activity slows, etc

Page 19: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

FORT STOCKTON: DUAL ATOMIZERS

TO INCREASE CHEMICAL CONTACT TIME

Page 20: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

DUAL HEAD PUMP W/ 80 W SOLAR PANEL & TWO BATTERIES

Page 21: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

CHEMICAL TANKS IN DESIGNATED AREA TO SAVE FROM DESTRUCTION BY WELL WORK CREWS

Page 22: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

CHEMICAL TANK PLACEMENT ON BARNETT WELLSITE

Page 23: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf
Page 24: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf
Page 25: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

REMOTE MONITORING

Page 26: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf
Page 27: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

Calcium Carbonate, Sand at EOT -Without Plunger: Bottom 12” of Tubing at Pressure Differential -With Plunger:

-Below Bumper Spring -On plunger and Internal tubing

DISCUSSION ITEMS

CURRENT UNRESOLVED CHEMICAL PERFORMANCE ISSUES

Page 28: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

CALCIUM CARBONATE, SAND AT EOT

Page 29: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

CALCIUM CARBONATE, SAND AT EOT

Page 30: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

SCALE ON PLUNGER

Page 31: PCO16 Day 2 12 10 Christy Thompson Bluestone - LBCG · effective approaches to optimize chemical usage ... hsw4118 h2s scavenger per gallon 0 $ - rcs9049 c/si ... (scav + c/si) /mcf

“SOME OF US WILL DO OUR JOBS WELL AND SOME WILL

NOT, BUT WE WILL BE JUDGED BY ONLY ONE THING

– THE RESULT.”

VINCE LOMBARDI