PCN - Welding Inspectors (Level 1, 2 &3) Training and ...

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Join with us – Exploit and Enrich Yourself BIT Inspection Technology (NDT/ Welding Consultancy/ Third Party Inspection) PCN - Welding Inspectors (Level 1, 2 &3) Training and certification program In accordance with ISO 17637 “Non‐Destructive testing of welds – Visual testing of fusion‐welded jointsWHO SHOULD ATTEND? All personnel responsible for making decisions, exercising judgments applicable to welding operations in power generation, petrochemical, oil and gas, fertilizer, shipbuilding and maintenance, structural fabrication, offshore & onshore structure fabrication, etc..... Engineer & Inspectors Quality Control Engineers & Supervisors Quality Assurance Engineers & Supervisor Technical Services Engineers & Supervisor Erection & Construction Engineers & Supervisor Fabrication Engineers & Supervisor Chartered Engineers Engineering and Welding Consultancy Experienced Welder Experienced Fabricator Eligibility requirements for exam and certification: PCN Welding Inspector Experience Training Level 1 1 month * 20 hours Level 2 12 months * 50 hours Level 3 2 years experience as Welding Inspector Level 2 (or) 5 years experience having typical job responsibilities of a Welding Inspector Level 3 40 hours * Relevant weld inspection, welding qualification, material inspection, welding process and etc…

Transcript of PCN - Welding Inspectors (Level 1, 2 &3) Training and ...

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BIT Inspection Technology (NDT/ Welding Consultancy/ Third Party Inspection)

PCN - Welding Inspectors (Level 1, 2 &3)

Training and certification program

In accordance with ISO 17637 “Non‐Destructive testing of welds – Visual testing of fusion‐welded joints”

WHO SHOULD ATTEND?

All personnel responsible for making decisions, exercising judgments applicable to welding operations in power generation, petrochemical, oil and gas, fertilizer, shipbuilding and maintenance, structural fabrication, offshore & onshore structure fabrication, etc.....

Engineer & Inspectors

Quality Control Engineers & Supervisors

Quality Assurance Engineers & Supervisor

Technical Services Engineers & Supervisor

Erection & Construction Engineers & Supervisor

Fabrication Engineers & Supervisor

Chartered Engineers

Engineering and Welding Consultancy

Experienced Welder

Experienced Fabricator

Eligibility requirements for exam and certification:

PCN Welding Inspector

Experience Training

Level 1 1 month * 20 hours

Level 2 12 months * 50 hours

Level 3 2 years experience as Welding Inspector Level 2 (or)

5 years experience having typical job responsibilities of a Welding Inspector Level 3

40 hours

* Relevant weld inspection, welding qualification, material inspection, welding process and etc…

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Examination Content

PCN Welding

Inspector Examination Content Time

Level 1

Theory exam:

30 multiple choice questions 45 minutes

Practical Exam:

Assessment of Fit-up joint as per WPS 30 minutes

Assessment of completed fillet weld 1 hour

Assessment of completed plate groove weld 1 hour

Level 2

Theory exam:

30 multiple choice questions 45 minutes

4 narrative questions 1.5 hours

Practical Exam:

Assessment of joint preparation / Fit-up joint as per WPS 30 minutes

Assessment of completed plate groove weld 1 hour

Assessment of completed fillet weld 1 hour

Assessment of completed pipe groove weld 1.5 hour

Review and report macroscopic test and bend test or fillet fracture test specimen

30 minutes

Level 3

Candidates not holding valid BINDT recognised Weld Inspector certification will be required to successfully complete the Weld Inspection Level 2 examination prior to attempting the examination for Weld Inspection Level 3.

Theory exam:

30 multiple choice questions (questions from NDT Level 2 standard)

1 hour

4 narrative questions 1.5 hours

Practical Exam:

Scrutinise and comment on three inspection related documents

1 hour

Inspection of 2 weld failure samples 1 hour

Understanding of welding fabrication drawing symbols 1 hour

Interpretation of six radiographs of welds. 1.5 hour

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PCN Welding Inspector Schedule 2021

Month Level 1 Level 2 Level 3

Jan ‘ 2021 20.01.2021 - 23.01.2021 20.01.2021 - 25.01.2021 26.01.2021 - 30.01.2021

Feb ‘ 2021 20.02.2021 - 23.02.2021 20.02.2021 - 25.02.2021 26.02.2021 - 29.02.2021

Mar ‘ 2021 20.03.2021 - 23.03.2021 20.03.2021 - 25.03.2021 26.03.2021 - 30.03.2021

Apr ‘ 2021 20.04.2021 - 23.04.2021 20.04.2021 - 25.04.2021 26.04.2021 - 30.04.2021

May ‘ 2021 20.05.2021 - 23.05.2021 20.05.2021 - 25.05.2021 26.05.2021 - 30.05.2021

Jun ‘ 2021 20.06.2021 - 23.06.2021 20.06.2021 - 25.06.2021 26.06.2021 - 30.06.2021

Jul ‘ 2021 20.07.2021 - 23.07.2021 20.07.2021 - 25.07.2021 26.07.2021 - 30.07.2021

Aug ‘ 2021 20.08.2021 - 23.08.2021 20.08.2021 - 26.08.2021 26.08.2021 - 30.08.2021

Sep ‘ 2021 20.09.2021 - 23.09.2021 20.09.2021 - 26.09.2021 26.09.2021 - 30.09.2021

Oct ‘ 2021 20.10.2021 - 23.10.2021 20.10.2021 - 26.10.2021 26.10.2021 - 30.10.2021

Nov ‘ 2021 20.11.2021 - 23.11.2021 20.11.2021 - 26.11.2021 26.11.2021 - 30.11.2021

Dec ‘ 2021 20.12.2021 - 23.12.2021 20.12.2021 - 26.12.2021 26.12.2021 - 30.12.2021

Course Fee - PCN Welding Inspector (Level 1, 2 and 3)

Course Fee per

candidate in INR GST @ 18% Total fee in INR

PCN Welding Inspector Level 1

60000 .00 10800.00 70800.00

PCN Welding Inspector Level 2

70000.00 12600.00 82600.00

PCN Welding Inspector Level 3

80000.00 14400.00 94400.00

Training Faculty R.Baskar, AMIE (Mech),

ASNT NDT Level III RT, UT, PT, MT,VT& ET PCN NDT level 3 RT,PT,MT,UT,PAUT,TOFD ISO NDT Level 3 UT, RT, VT AWS - SCWI CSWIP 3.2 Managing Director – BIT Inspection Technology

www.bitndtindia.com

Contact +91 44 22250317 / +91 9840800863

[email protected] / [email protected] /

[email protected]

www.bitndtindia.com

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Additional Coaching How to perform Welding Procedure Qualification Record ( PQR ) How to prepare Welding Procedure Specification ( WPS ) from existing qualified PQR

How to prepare Welding Procedure Specification ( WPS ) from pre - qualified PQR

How to prepare Proposed Welding Procedure Specification ( pWPS ) Selection of consumable based on base material to be joined

Selection of Joint Design

Selection of welding process

Welding parameters

Welding technique

Other essential variable, supplementary variables, non-essential variables involved in the welding procedure qualification

How to prepare Inspection Test Plan (ITP)

How to prepare Material, Welding & NDT log sheet

How to perform Hydro - testing ( Pressure Testing ) and necessary Test Pack (Documentation)

Final documentation ie, Manufacturing Record Book ( MRB )

How to refer Engineering Drawings General Arrangement Drawing (GA drawing) Isometric Drawing Process Instrumentation Diagram Drawing (P&ID Drawing)

All the above practice based on International code

ASME IX / AWS D1.1 / API 1104

ISO 15614 / ISO 9606

Hand on training conducted at BIT

Inspection Technology, Chennai

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Hand on training conducted at BIT Inspection

Technology Workshop, Chennai

BIT Inspection Technology focus with sincerity and authentic approach in giving

new dimension to NDT / Welding Inspection Training

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Sample Proposed welding Qualification Record (PWPS)

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Sample Proposed Welding Procedure Specification (pWPS)

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Sample Procedure Qualification Record (PQR)

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Sample Welding Procedure Specification (WPS)

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Sample Welder qualification Test Record

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BIT Inspection Technology proudly announces that, the weld defect specimens

and Radiographic films are developed to the customer requirement. Our

specimens and radiographic reference films are used worldwide

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Exchange experience through Case studies

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BIT Training and Accommodation Facility

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