PC-192 Dec 09 - NYAB · Parts Catalog Doc. No. PC-192 Revision: ... 20 DB60/DB60L Control Valve...
Transcript of PC-192 Dec 09 - NYAB · Parts Catalog Doc. No. PC-192 Revision: ... 20 DB60/DB60L Control Valve...
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R a i l V e h i c l e S y s t e m s
P C - 1 9 2Rev. D (1/22/10) -en
DB60&DB60Lassy1
DB60/DB60L Control Valve Assemblies
Parts Catalog
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 2 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
Contact addressNew York Air Brake Corporation748 Starbuck AvenueWatertown, NY 13601
USAPhone: +1 315 786 5200
Fax: +1 315 786 5676www.nyab.com
This document was originally written in English.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 3 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
INDEXPAGE MATERIAL PARTNO. DESCRIPTION (See Note) NO.
5 1.0 General Information5 1.1 Technical Changes6 1.2 Notes and Warning Messages
7 Shipping Cover Combinations and Accessory KitDB10 A 776830DB20 A 776828DB20L A 776829Accessory Kit 770728
10 DB60/DB60L Control Valve AssembliesDB60 CI/A 776105DB60 A 775866DB60L CI/A 776106DB60L A 775867
11 DB60/DB60L Control Valve Combinations with Receiver Access Plate KitDB60LABR/15 w/BCQD Access Bottom Receiver/15° w/Brake Control Quick Disconnect CI/A 777468DB60LABR/15 w/BCQD Access Bottom Receiver/15° w/Brake Control Quick Disconnect A 781380DB60ABR/45 w/BCQD Access Bottom Receiver/45° w/Brake Control Quick Disconnect CI/A 781014DB60ABR/45 w/BCQD Access Bottom Receiver/45° w/Brake Control Quick Disconnect A 781404DB60LABR/45 Access Bottom Receiver/45° CI/A 775746
16 DB60LABR/45 Access Bottom Receiver/45° A 781395DB60LABR/45 w/BCQD Access Bottom Receiver/45°w/Brake Control Quick Disconnect CI/A 776382DB60LABR/45 w/BCQD Access Bottom Receiver/45°w/Brake Control Quick Disconnect A 781377DB60AFR Access Front Receiver CI/A 774181DB60AFR Access Front Receiver A 781383
20 DB60AFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect CI/A 780170DB60AFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect A 781401
20 DB60/DB60L Control Valve Combinations with Receiver Access Plate Kit (Cont’d.)DB60LAFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect CI/A 778896DB60LAFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect A 781386DB60ATR w/BCQD Access Top Receiver w/Brake Control Quick Disconnect CI/A 776482
24 DB60ATR w/BCQD Access Top Receiver w/Brake Control Quick Disconnect A 781398DB60ATR/90 Access Top Receiver/90° CI/A 779036DB60ATR/90 Access Top Receiver/90° A 781389DB60LATR/90 w/BCQD Access Top Receiver/90° w/Brake Control Quick Disconnect CI/A 775666DB60LATR/90 w/BCQD Access Top Receiver/90° w/Brake Control Quick Disconnect A 781392
NOTE: A = Aluminum (Portions and Pipe Bracket)CI/A = Cast Iron Pipe Bracket and Aluminum Portions
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
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Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
PAGE MATERIAL PARTNO. DESCRIPTION (See Note) NO.
27 Access Plates w/ReceiversFront Access Plate --- 777638Front Access Plate w/Brake Control Quick Disconnect --- 77890090° Top Loading Access Plate w/Brake Control Quick Disconnect --- 777635Top Loading Access Plate w/Brake Control Quick Disconnect --- 77763415° Bottom Loading Access Plate w/Brake Control Quick Disconnect --- 77763745° Bottom Loading Access Plate --- 77763645° Bottom Loading Access Plate w/Brake Control Quick Disconnect --- 777633
30 DB60S/DB60SL Control Valve Combinations with Single Sided Pipe Brackets without Mounting Brackets DB60S (NYAB Pipe Bracket) A 777041DB60SL (NYAB Pipe Bracket) A 777042DB60SR A 781408DB60SR w/Brake Control Quick Disconnect CI/A 773616DB60SR w/Brake Control Quick Disconnect A 780680DB60SLR w/Brake Control Quick Disconnect CI/A 773617DB60SLR w/Brake Control Quick Disconnect A 780687
33 DB60S/DB60SL Control Valve Combinations with Single Sided Pipe Brackets with Suspension Mounting BracketsDB60S (NYAB Pipe Bracket) A 777045DB60SL (NYAB Pipe Bracket) A 777046DB60SR w/Brake Control Quick Disconnect CI/A 774019DB60SR w/Brake Control Quick Disconnect A 780685DB60SLR w/Brake Control Quick Disconnect CI/A 774024DB60SLR w/Brake Control Quick Disconnect A 780688
33 DB60S/DB60SL Control Valve Combinations with Single Sided Pipe Brackets with Floor Mounting BracketsDB60S (NYAB Pipe Bracket) A 777043DB60SL (NYAB Pipe Bracket) A 777044DB60SR A 781409DB60SR w/Brake Control Quick Disconnect CI/A 773355DB60SR w/Brake Control Quick Disconnect A 780681DB60SLR w/Brake Control Quick Disconnect CI/A 773509DB60SLR w/Brake Control Quick Disconnect A 780689
INDEX (Continued)
NOTE: A = Aluminum (Portions and Pipe Bracket)CI/A = Cast Iron Pipe Bracket and Aluminum Portions
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 5 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
1.1 DTechnical changesNYAB reserves the right to change the unit or this document at any time without giving special notice.
B60/DB60L Control Valve Assem-blies
1 General Information
Whenever a part in this assembly is replaced, theassembly must pass the tests in the latest issue ofthe applicable New York Air Brake Corporation(NYAB) Test Specification. Additionally, astationary vehicle test must be made to ensure thatthis device functions properly when installed in thetotal brake equipment arrangement. Consult yourlocal NYAB representative to identify the applicabletest specifications.
The purpose of this catalog is to identify the detailparts that make up this complete assembly. To avoiddamage to this assembly and/or personal injury,utilize the applicable maintenance publicationsbefore attempting to disassembly or assembly thisdevice.
When repairing this assembly, use only NYAB supplied parts. Use of commercially available parts may result in unsatisfactory performance of this assembly and the brake system it becomes a part of.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 6 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
1.2 Notes and warning messagesThe symbols indicate that important personal safety information follows. Carefully read and understand each safety related text message and apply the message to the opera-tion and maintenance of the system as defined in the safety alert message. The following are definitions associated with the different safety alert message categories.
Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations.
Indicates a potentially hazardous situation, which if not avoided, may result in death or serious injury.
Indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. It may be used to alert against unsafe practices.
Indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
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Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES
Figure 1
- Shipping Covers and Accessory Kit -
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 8 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES
SHIPPING COVER COMBINATIONS
776830 776830 1 . DB10 W/ SHIPPING COVER (Includes items 1-14, 1-18, 1-20, 1-21 and 1-22.)
1-14 C 775868 775868 1 . . SERVICE PORTION, DB10
1-18 C 755668 CV-1216 1 . . SHIPPING COVER
1-20 B 755679 CV-575X 1 . . GASKET, Foam
1-21 C 755677 CV-1216B 1 . . SPACER
1-22 C 731021 027009 3 . . HEX NUT
77682 8 776828 1 . DB20 W/ SHIPPING COVER(Includes items 1-16 (769141), 1-19, 1-22 and 1-23.)
77682 9 776829 1 . DB20L W/ SHIPPING COVER
(Includes items 1-16 (769143), 1-19, 1-22 and 1-23.)
1-16 C 775871 775871 1 . . EMERGENCY PORTION, DB20775872 775872 1 . . EMERGENCY PORTION, DB20L
1-19 C 755670 CV-1217 1 . . SHIPPING COVER
1-22 C 731021 027009 2 . . HEX NUT
1-23 B 755678 CV-218X 1 . . GASKET, Foam
ACCESSORY KIT
770728 I/76295 1 . . ACCESORY KIT (Includes items 1 through 3.)
1-1 C 734389 094977 1 . . COTTER PIN
1-2 C 734458 512708 1 . . RESERVOIR RELEASE HANDLE
1-3 C 734405 096472 2 . . STRAINER
- Shipping Covers and Accessory Kit -
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 9 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Assemblies -
Figure 2
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 10 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Assemblies -
ItemNo. Description Qty.
DB60 VALVE ASSEMBLY
(Cast Iron and Aluminum)776105
DB60 VALVE ASSEMBLY
(Aluminum)775866
DB60L VALVE ASSEMBLY
(Cast Iron and Aluminum)776106
DB60L VALVE ASSEMBLY
(Aluminum)775867
. PIPE BRACKET ASSEMBLY (Includes items 2-1 thru 2-11) 1 769241
I76293/111775873775873
769142I76293/111L
775874775874
1 . . PIPE BRACKET 1 769493I76293/101
775875775875
769493I76293/101
775875775875
. . STUD KIT 1 769495I76294
769495I76294
769496I76294/L
769495I76294
2 . . NUT, Hex Steel, Pltd., 5/8"-11 6 735386
502387735386502387
735386502387
735386502387
3 . . STUD 1768918
B69271/2(5/8"-11 x 6-5/8")
768918B69271/2
(5/8"-11 x 6-5/8")
768918B69271/2
(5/8"-11 x 6-5/8")
768918B69271/2
(5/8"-11 x 6-5/8")
4 . . STUD 1768918
B69271/2(5/8"-11 x 6-5/8")
768918B69271/2
(5/8"-11 x 6-5/8")
768918B69271/2
(5/8"-11 x 6-5/8")
768918B69271/2
(5/8"-11 x 6-5/8")
5 . . STUD 1768918
B69271/2(5/8"-11 x 6-5/8")
768918B69271/2
(5/8"-11 x 6-5/8")
769422B69271/7
(5/8"-11 x 7-3/4")
769442B69271/7
(5/8"-11 x 7-3/4")
6 . . STUD 1761387761387
(5/8"-11 x 3")
761387761387
(5/8"-11 x 3")
761387761387
(5/8"-11 x 3")
761387761387
(5/8"-11 x 3")
7 . . STUD 1768917
B69271/4(5/8"-11 x 7-3/8")
768917B69271/4
(5/8"-11 x 7-3/8")
768917B69271/4
(5/8"-11 x 7-3/8")
768917B69271/4
(5/8"-11 x 7-3/8")
8 . . STUD 1761388761388
(5/8"-11 x 7-1/8")
761388761388
(5/8"-11 x 7-1/8")
761388761388
(5/8"-11 x 7-1/8")
761388761388
(5/8"-11 x 7-1/8")
9 . . FILTER ELEMENT 1 734743569146
734743569146
734743569146
734743569146
10 . . STRAINER NUT 1 734400094947
734400094947
734400094947
734400094947
11 . GASKET, Service Portion 1 734399994784
734399994784
734399994784
734399994784
12
. SERVICE VALVE PORTION, DB10
w/Shipping Cover1
775868775868
776830776830
775868775868
776830776830
775868775868
776830776830
775868775868
776830776830
13
. EMERGENCY VALVE PORTION, DB20
w/Shipping Cover
1
775871775871
776828776828
775871775871
776828776828
775872775872
776829776829
775872775872
776829776829
14 . GASKET, Emergency Portion 1 734340
994783734340994783
734340994783
734340994783
15 . STEM GUARD 1755759569669
755759569669
755759569669
755759569669
16 . PIN, Cotter 1 737115017963
737115017963
737115017963
737115017963
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 11 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES
Figure 3
- Standard Control Valve Combinations with Receiver Access Plate Kit -
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 12 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES
ItemNo. Description Qty.
DB60LABR/15 w/BCQD
(Cast Iron and Aluminum)777468
DB60LABR/15w/BCQD
(Aluminum)781380
DB60ABR/45 w/BCQD
(Cast Iron and Aluminum)781014
DB60ABR/45 w/BCQD
(Aluminum)781404
DB60LABR/45(Cast Iron and Aluminum)
775746
. BRACKET ASSEMBLY 1 776680776680
781381781381
781016781016
781405781405
775748775748
1 . . PIPE BRACKET 1 769493I76293/101
775875775875
769493I76293/101
775875775875
769493I76293/101
2 . . NUT, Hex Steel, Pltd., 5/8"-11 6 735386
502387735386502387
735386502387
735386502387
735386502387
3 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
4 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
5 . . STUD 1769442
B69271/75/8"-11 x 6-5/8"
769442B69271/7
5/8"-11 x 7-3/4"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
769442B69271/7
5/8"-11 x 7-3/4"
RECEIVER ACCESSPLATE KIT(Includes items 6 thru 24.)
1 7766681660721-F001
776681660721-F001
776372660721-F002
776372660721-F002
774600660721-2
6 . . . STRAINER 1 734743569146
734743569146
734743569146
734743569146
734743569146
7 . . . NUT, Strainer 1 777632660701
777632660701
777632660701
777632660701
777632660701
8 . . . GASKET, Triple 1 775762660783
775762660783
775762660783
775762660783
775762660783
9 . . . GASKET, Ring, 4" 1 775761660715
775761660715
775761660715
775761660715
775761660715
10 . . . GASKET, Ring, 1" 4 748835533212
748835533212
748835533212
748835533212
748835533212
11
. . . ACCESS PLATE W/RECEIVER(Includes item 12.)(Refer to Figure 4, Pg. 27.)
1777637
660792-F001(Figure 4E)
777637660792-F001(Figure 4E)
777633660792-F002(Figure 4G)
777633660792-F002(Figure 4G)
777636660792-2
(Figure 4F)
12 . . . . RECEIVER(Includes items 13 thru 20.) 1 776464
305400-F000776464
305400-F000776464
305400-F000776464
305400-F000774178305400
REPAIR PARTS KIT, Receiver(Includes items 13 thru 20.)
777631305583
777631305583
777631305583
777631305583
777631305583
13 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
- Standard Control Valve Combinations with Receiver Access Plate Kit -
*NOTE: Not sold separately. To replace, order Receiver Repair Parts Kit P/N 777631.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 13 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -
Figure 3
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 14 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -
ItemNo. Description Qty
DB60LABR/15w/BCQD
(Cast Iron and Aluminum)777468
DB60LABR/15w/BCQD
(Aluminum)781380
DB60ABR/45w/BCQD
(Cast Iron and Aluminum)781014
DB60ABR/45w/BCQD
(Aluminum)781404
DB60LABR/45(Cast Iron and Aluminum)
775746
14 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
15 . . . . . FILTER 3 *N/A *N/A *N/A *N/A *N/A
16 . . . . . FILTER 1 *N/A *N/A *N/A *N/A *N/A
17 . . . . . INSERT, Small Check Valve 3 *N/A *N/A *N/A *N/A *N/A
18 . . . . . INSERT, Large Check Valve 1 *N/A *N/A *N/A *N/A *N/A
19 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
20 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
21 . . . STUD 1775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
22 . . . STUD 1775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
23 . . . STUD 1775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
24 . . . GASKET, Service Portion 1 734399994784
734399994784
734399994784
734399994784
734399994784
25 . SERVICE VALVE PORTION, DB10 1 775868
775868775868775868
775868775868
775868775868
775868775868
26 . EMERGENCY VALVE PORTION 1
775872775872(DB20L)
775872775872(DB20L)
775871775871(DB20)
775871775871(DB20)
775872775872(DB20L)
27 . GASKET, Emergency Portion 1 734340
994783734340994783
734340994783
734340994783
734340994783
28 . STEM GUARD 1 755759569669
755759569669
755759569669
755759569669
755759569669
29 . PIN, Cotter 1 737115017963
737115017963
737115017963
737115017963
737115017963
30 . . SCREW, Hex Head Cap Steel, 5/8"-11 x 12-1/2"
1 776844776844
776844776844 --- --- ---
*NOTE: Not sold separately. To replace, order Receiver Repair Parts Kit P/N 777631.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 15 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -
Figure 3
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 16 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES
ItemNo. Description Qty.
DB60LABR/45(Aluminum)
781395
DB60LABR/45w/BCQD
(Cast Iron and Aluminum)776382
DB60LABR/45w/BCQD
(Aluminum)781377
DB60AFR(Cast Iron and Aluminum)
774181
DB60AFR(Aluminum)
781383
. BRACKET ASSEMBLY 1 781396781396
776384776384
781378781378
774624774624
781384781384
1 . . PIPE BRACKET 1 775875775875
769493I76293/101
775875775875
769493I76293/101
775875775875
2 . . NUT, Hex Steel, Pltd., 5/8"-11 6 735386
502387735386502387
735386502387
735386502387
735386502387
3 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
4 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
5 . . STUD 1769442
B69271/75/8"-11 x 7-3/4"
769442B69271/7
5/8"-11 x 7-3/4"
769442B69271/7
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
RECEIVER ACCESSPLATE KIT(Includes items 6 thru 24.)
1 774600660721-2
776372660721-F002
776372660721-F002
774179660720
774179660720
6 . . . STRAINER 1 734743569146
734743569146
734743569146
734743569146
734743569146
7 . . . NUT, Strainer 1 777632660701
777632660701
777632660701
777632660701
777632660701
8 . . . GASKET, Triple 1 775762660783
775762660783
775762660783
775762660783
775762660783
9 . . . GASKET, Ring, 4" 1 775761660715
775761660715
775761660715
775761660715
775761660715
10 . . . GASKET, Ring, 1" 4 748835533212
748835533212
748835533212
748835533212
748835533212
11
. . . ACCESS PLATE W/RECEIVER(Includes item 12.)(Refer to Figure 4, Pg. 27.)
1777636
660792-2(Figure 4F)
777633660792-F002(Figure 4G)
777633660792-F002(Figure 4G)
777638660791
(Figure 4A)
777638660791
(Figure 4A)
12 . . . . RECEIVER(Includes items 13 thru 20.) 1 774178
305400776464
305400-F000776464
305400-F000774178305400
774178305400
REPAIR PARTS KIT, Receiver(Includes items 13 thru 20.)
777631305583
777631305583
777631305583
777631305583
777631305583
13 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
- Standard Control Valve Combinations with Receiver Access Plate Kit -
*NOTE: Not sold separately. To replace, order Receiver Repair Parts Kit P/N 777631.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 17 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -
Figure 3
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 18 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -
ItemNo. Description Qty
.
DB60LABR/45(Aluminum)
781395
DB60LABR/45w/BCQD
(Cast Iron and Aluminum)776382
DB60LABR/45w/BCQD
(Aluminum)781377
DB60AFR(Cast Iron and Aluminum)
774181
DB60AFR(Aluminum)
781383
14 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
15 . . . . . FILTER 3 *N/A *N/A *N/A *N/A *N/A
16 . . . . . FILTER 1 *N/A *N/A *N/A *N/A *N/A
17 . . . . . INSERT, Small Check Valve 3 *N/A *N/A *N/A *N/A *N/A
18 . . . . . INSERT, Large Check Valve 1 *N/A *N/A *N/A *N/A *N/A
19 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
20 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
21 . . . STUD 1775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
22 . . . STUD 1775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
23 . . . STUD 1775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
24 . . . GASKET, Service Portion 1 734399994784
734399994784
734399994784
734399994784
734399994784
25 . SERVICE VALVE PORTION, DB10 1 775868
775868775868775868
775868775868
775868775868
775868775868
26 . EMERGENCY VALVE PORTION 1
775872775872(DB20L)
775872775872(DB20L)
775872775872(DB20L)
775871775871(DB20)
775871775871(DB20)
27 . GASKET, Emergency Portion 1 734340
994783734340994783
734340994783
734340994783
734340994783
28 . STEM GUARD 1 755759569669
755759569669
755759569669
755759569669
755759569669
29 . PIN, Cotter 1 737115017963
737115017963
737115017963
737115017963
737115017963
30 . . SCREW, Hex Head Cap Steel, 5/8"-11 x 12-1/2"
1 --- --- --- --- ---
*NOTE: Not sold separately. To replace, order Receiver Repair Parts Kit P/N 777631.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 19 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -
Figure 3
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 20 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES
ItemNo. Description Qty.
DB60AFRw/BCQD
(Cast Iron and Aluminum)780170
DB60AFRw/BCQD
(Aluminum)781401
DB60LAFRw/BCQD
(Cast Iron and Aluminum)778896
DB60LAFRw/BCQD
(Aluminum)781386
DB60ATRw/BCQD
(Cast Iron and Aluminum) 776482
. BRACKET ASSEMBLY 1 780171780171
781402781402
778898778898
781387781387
776483776483
1 . . PIPE BRACKET 1 769493I76293/101
775875775875
769493I76293/101
775875775875
769493I76293/101
2 . . NUT, Hex Steel, Pltd., 5/8"-11 6 735386
502387735386502387
735386502387
735386502387
735386502387
3 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
4 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
5 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
769442B69271/7
5/8"-11 x 7-3/4"
769442B69271/7
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
RECEIVER ACCESSPLATE KIT(Includes items 6 thru 24.)
1 778899660720-F000
778899660720-F000
778899660720-F000
778899660720-F000
776481660719-F001
6 . . . STRAINER 1 734743569146
734743569146
734743569146
734743569146
734743569146
7 . . . NUT, Strainer 1 777632660701
777632660701
777632660701
777632660701
777632660701
8 . . . GASKET, Triple 1 775762660783
775762660783
775762660783
775762660783
775762660783
9 . . . GASKET, Ring, 4" 1 775761660715
775761660715
775761660715
775761660715
775761660715
10 . . . GASKET, Ring, 1" 4 748835533212
748835533212
748835533212
748835533212
748835533212
11
. . . ACCESS PLATE W/RECEIVER(Includes item 12.)(Refer to Figure 4, Pg. 27.)
1778900
660791-F000(Figure 4B)
778900660791-F000(Figure 4B)
778900660791-F000(Figure 4B)
778900660791-F000(Figure 4B)
777634660790-F001(Figure 4D)
12 . . . . RECEIVER(Includes items 13 thru 20.) 1 776464
305400-F000776464
305400-F000776464
305400-F000776464
305400-F000776464
305400-F000
REPAIR PARTS KIT, Receiver(Includes items 13 thru 20.)
777631305583
777631305583
777631305583
777631305583
777631305583
13 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
*NOTE: Not sold separately. To replace, order Receiver Repair Parts Kit P/N 777631.
- Standard Control Valve Combinations with Receiver Access Plate Kit -
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 21 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -
Figure 3
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 22 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES
ItemNo. Description Qty
.
DB60AFRw/BCQD
(Cast Iron and Aluminum)780170
DB60AFRw/BCQD
(Aluminum)781401
DB60LAFRw/BCQD
(Cast Iron and Aluminum) 778896
DB60LAFRw/BCQD
(Aluminum)781386
DB60ATRw/BCQD
(Cast Iron and Aluminum)776482
14 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
15 . . . . . FILTER 3 *N/A *N/A *N/A *N/A *N/A
16 . . . . . FILTER 1 *N/A *N/A *N/A *N/A *N/A
17 . . . . . INSERT, Small Check Valve 3 *N/A *N/A *N/A *N/A *N/A
18 . . . . . INSERT, Large Check Valve 1 *N/A *N/A *N/A *N/A *N/A
19 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
20 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
21 . . . STUD 1775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
22 . . . STUD 1775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
23 . . . STUD 1775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
24 . . . GASKET, Service Portion 1 734399994784
734399994784
734399994784
734399994784
734399994784
25 . SERVICE VALVE PORTION, DB10 1 775868
775868775868775868
775868775868
775868775868
775868775868
26 . EMERGENCY VALVE PORTION 1
775871775871(DB20)
775871775871(DB20)
775872775872(DB20L)
775872775872(DB20L)
775871775871(DB20)
27 . GASKET, Emergency Portion 1 734340
994783734340994783
734340994783
734340994783
734340994783
28 . STEM GUARD 1 755759569669
755759569669
755759569669
755759569669
755759569669
29 . PIN, Cotter 1 737115017963
737115017963
737115017963
737115017963
737115017963
30 . . SCREW, Hex Head Cap Steel, 5/8"-11 x 12-1/2"
1 --- --- --- --- ---
- Standard Control Valve Combinations with Receiver Access Plate Kit -
*NOTE: Not sold separately. To replace, order Receiver Repair Parts Kit P/N 777631.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 23 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -
Figure 3
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 24 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -
ItemNo. Description Qty.
DB60ATRw/BCQD
(Aluminum)781398
DB60ATR/90w/BCQD
(Cast Iron and Aluminum)779036
DB60ATR/90w/BCQD
(Aluminum)781389
DB60LATR/90w/BCQD
(Cast Iron and Aluminum)775666
DB60LATR/90w/BCQD
(Aluminum)781392
. BRACKET ASSEMBLY 1 781399781399
775430775430
781390781390
775667775667
781393781393
1 . . PIPE BRACKET 1 775875775875
769493I76293/101
775875775875
769493I76293/101
775875775875
2 . . NUT, Hex Steel, Pltd., 5/8"-11 6 735386
502387735386502387
735386502387
735386502387
735386502387
3 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
4 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
5 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
769442B69271/7
5/8"-11 x 7-3/4"
769442B69271/7
5/8"-11 x 7-3/4"
RECEIVER ACCESSPLATE KIT(Includes items 6 thru 24.)
1 776481660719-F001
775431660719-F001
775431660719-F001
775431660719-2
775431660719-2
6 . . . STRAINER 1 734743569146
734743569146
734743569146
734743569146
734743569146
7 . . . NUT, Strainer 1 777632660701
777632660701
777632660701
777632660701
777632660701
8 . . . GASKET, Triple 1 775762660783
775762660783
775762660783
775762660783
775762660783
9 . . . GASKET, Ring, 4" 1 775761660715
775761660715
775761660715
775761660715
775761660715
10 . . . GASKET, Ring, 1" 4 748835533212
748835533212
748835533212
748835533212
748835533212
11
. . . ACCESS PLATE W/RECEIVER(Includes item 12.)(Refer to Figure 4, Pg. 27.)
1777634
660790-F001(Figure 4D)
777635660790-2
(Figure 4C)
777635660790-2
(Figure 4C)
777635660790-2
(Figure 4C)
777635660790-2
(Figure 4C)
12 . . . . RECEIVER(Includes items 13 thru 20.) 1 776464
305400-F000774178305400
774178305400
774178305400
774178305400
REPAIR PARTS KIT, Receiver(Includes items 13 thru 20.)
777631305583
777631305583
777631305583
777631305583
777631305583
13 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
*NOTE: Not sold separately. To replace, order Receiver Repair Parts Kit P/N 777631.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 25 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -
Figure 3
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 26 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES
ItemNo. Description Qty
.
DB60ATRw/BCQD
(Aluminum)781398
DB60ATR/90(Cast Iron and Aluminum)
779036
DB60ATR/90(Aluminum)
781389
DB60LATR/90w/BCQD
(Cast Iron and Aluminum)775666
DB60LATR/90w/BCQD
(Aluminum)781392
14 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
15 . . . . . FILTER 3 *N/A *N/A *N/A *N/A *N/A
16 . . . . . FILTER 1 *N/A *N/A *N/A *N/A *N/A
17 . . . . . INSERT, Small Check Valve 3 *N/A *N/A *N/A *N/A *N/A
18 . . . . . INSERT, Large Check Valve 1 *N/A *N/A *N/A *N/A *N/A
19 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
20 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A
21 . . . STUD 1775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
775760660716
5/8"-11 X 3-3/4"
22 . . . STUD 1775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
775759660718
5/8"-11 X 8"
23 . . . STUD 1775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
775758660717
5/8"-11 X 7-3/4"
24 . . . GASKET, Service Portion 1 734399994784
734399994784
734399994784
734399994784
734399994784
25 . SERVICE VALVE PORTION, DB10 1 775868
775868775868775868
775868775868
775868775868
775868775868
26 . EMERGENCY VALVE PORTION 1
775871775871(DB20)
775871775871(DB20)
775871775871(DB20)
775872775872(DB20L)
775872775872(DB20L)
27 . GASKET, Emergency Portion 1 734340
994783734340994783
734340994783
734340994783
734340994783
28 . STEM GUARD 1 755759569669
755759569669
755759569669
755759569669
755759569669
29 . PIN, Cotter 1 737115017963
737115017963
737115017963
737115017963
737115017963
30 . . SCREW, Hex Head Cap Steel, 5/8"-11 x 12-1/2"
1 --- --- --- --- ---
- Standard Control Valve Combinations with Receiver Access Plate Kit -
*NOTE: Not sold separately. To replace, order Receiver Repair Parts Kit P/N 777631.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 27 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES
Figure 4A Figure 4B Figure 4C
Figure 4D Figure 4E Figure 4F Figure 4G
- Receiver Access Plates -
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 28 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- Receiver Access Plates -
Figure 4A
Description Part No. Ref. No.
Front Access Plate 777638 660791
Figure 4B
Description Part No. Ref. No.
Front Access Plate w/BCQD 778900 660791-F000
Figure 4C
Description Part No. Ref. No.
90° Top Loading Access Plate w/BCQD 777635 660790-2
Figure 4D
Description Part No. Ref. No.
Top Loading Access Plate w/BCQD 777634 660790-F001
Figure 4E
Description Part No. Ref. No.
15° Bottom Loading Access Plate w/BCQD 777637 660792-F001
Figure 4F
Description Part No. Ref. No.
45° Bottom Loading Access Plate 777636 660792-2
Figure 4G
Description Part No. Ref. No.
45° Bottom Loading Access Plate w/BCQD 777633 660792-F002
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 29 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -
Figure 5
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 30 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLY
ItemNo. Description Qty.
DB60S(Aluminum)
777041
DB60SL(Aluminum)
777042
DB60SR(Aluminum)
781408
DB60SRw/BCQD
(Cast Iron and Aluminum)
773616
DB60SRw/BCQD
(Aluminum)780680
DB60SLRw/BCQD
(Cast Iron and Aluminum)
773617
DB60SLRw/BCQD
(Aluminum)780687
. PIPE BRACKET ASSEMBLY 1 777039777039
777040777040
781410781410
776606776606
780679780679
776576776576
780686780686
1 . . PIPE BRACKET, Plugged 1 777038777038
777038777038 --- --- --- --- ---
1A . . PIPE BRACKET (Includes item 4.) 1 --- --- 780682
780682773357773357
780682780682
773357773357
780682780682
2 . . . FILTER ELEMENT 1 734743569146
734743569146
734743569146
734743569146
734743569146
734743569146
734743569146
3 . . . NUT, Strainer 1 773428305321
773428305321
773428305321
773428305321
773428305321
773428305321
773428305321
4 . . . PLUG, Choke 1 748130UV-198
748130UV-198 --- --- --- --- ---
5 . . NUT, Hex Steel, Pltd., 5/8"-11 6 735386
502387735386502387
735386502387
735386502387
735386502387
735386502387
735386502387
6 . . STUD 1761387761387
5/8"-11 x 3"
761387761387
5/8"-11 x 3"
761387761387
5/8"-11 x 3"
761387761387
5/8"-11 x 3"
761387761387
5/8"-11 x 3"
761387761387
5/8"-11 x 3"
761387761387
5/8"-11 x 3"
7 . . STUD 1761388761388
5/8"-11 x 7-1/8"
761388761388
5/8"-11 x 7-1/8"
761388761388
5/8"-11 x 7-1/8"
761388761388
5/8"-11 x 7-1/8"
761388761388
5/8"-11 x 7-1/8"
761388761388
5/8"-11 x 7-1/8"
761388761388
5/8"-11 x 7-1/8"
8 . . STUD 1768917
B69271/45/8"-11 x 7-3/8"
768917B69271/4
5/8"-11 x 7-3/8"
768917B69271/4
5/8"-11 x 7-3/8"
768917B69271/4
5/8"-11 x 7-3/8"
768917B69271/4
5/8"-11 x 7-3/8"
768917B69271/4
5/8"-11 x 7-3/8"
768917B69271/4
5/8"-11 x 7-3/8"
9 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
10 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
11 . . STUD 1768918
B69271/25/8"-11 x 6-5/8"
769442B69271/7
5/8"-11 x 7-3/4"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
768918B69271/2
5/8"-11 x 6-5/8"
769442B69271/7
5/8"-11 x 7-3/4"
769442B69271/7
5/8"-11 x 7-3/4"
12 . . STRAINER 3 --- --- 734405096472
734405096472
734405096472
734405096472
734405096472
13 . GASKET, Service Portion 1 734399994784
734399994784
734399994784
734399994784
734399994784
734399994784
734399994784
14
. SERVICE VALVE PORTION, DB10
w/Shipping Cover
1
1
775868775868
776830776830
775868775868
776830776830
775868775868
776830776830
775868775868
776830776830
775868775868
776830776830
775868775868
776830776830
775868775868
776830776830
15 . GASKET, Emergency Portion 1 734340994783
734340994783
734340994783
734340994783
734340994783
734340994783
734340994783
- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 31 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -
Figure 5
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 32 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLY
16
. EMERGENCY VALVE PORTION
w/Shipping Cover
1
1
775871775871
776828776828
775872775872
776829776829
775871775871
776828776828
775871775871
776828776828
775871775871
776828776828
775872775872
776829776829
775872775872
776829776829
17 . STEM GUARD 1 755759569669
755759569669
755759569669
755759569669
755759569669
755759569669
755759569669
18 . PIN, Cotter 1 737115017963
737115017963
737115017963
737115017963
737115017963
737115017963
737115017963
19 . SCREW, Hex Head Cap 3 748646VV347
748646VV347
748646VV347
748646VV347
748646VV347
748646VV347
748646VV347
20 . COVER 1 773422773422
773422773422
773422773422
773422773422
773422773422
773422773422
773422773422
21 . RING GASKET 3 738999EV4843
738999EV4843
738999EV4843
738999EV4843
738999EV4843
738999EV4843
738999EV4843
22 . GASKET 1 738339EV4303
738339EV4303
738339EV4303
738339EV4303
738339EV4303
738339EV4303
738339EV4303
23 . . RECEIVER (Indludes items 24 thru 31.) 1 --- --- 774178
305400776464
305400-F000776464
305400-F000776464
305400-F000776464
305400-F000
REPAIR PARTS KIT, Receiver(Includes items 24 thru 31.) --- --- --- 777631
305583777631305583
777631305583
777631305583
24 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A
25 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A
26 . . . FILTER 3 --- --- --- *N/A *N/A *N/A *N/A
27 . . . FILTER 1 --- --- --- *N/A *N/A *N/A *N/A
28 . . . INSERT, Small Check Valve 3 --- --- --- *N/A *N/A *N/A *N/A
29 . . . INSERT, Large Check Valve 1 --- --- --- *N/A *N/A *N/A *N/A
30 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A
31 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A
ItemNo. Description Qty.
DB60S(Aluminum)
777041
DB60SL(Aluminum)
777042
DB60SR(Aluminum)
781408
DB60SRw/BCQD
(Cast Iron and Aluminum)
773616
DB60SRw/BCQD
(Aluminum)780680
DB60SLRw/BCQD
(Cast Iron and Aluminum)
773617
DB60SLRw/BCQD
(Aluminum)780687
- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -
*NOTE: Not sold separately. To replace, order Receiver Repair Parts Kit P/N 777631.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 33 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES
Figure 6
- DB60/DB60L Single Sided Control Valve Combinations with Mounting Brackets -
Figure 7
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 34 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLY
FIGURE 6
FIGURE 7
DB60S/DB60SL Single Sided Control Valve Combinations with Suspension Mounting Brackets
ItemNo. Description Qty.
DB60Sw/o BCQD
(Aluminum)777045
DB60SLw/o BCQD
(Aluminum)777046
DB60SRw/BCQD
(Cast Iron and Aluminum)774019
DB60SRw/BCQD
(Aluminum)780685
DB60SLRw/BCQD
(Cast Iron and Aluminum)774024
DB60SLRw/BCQD
(Aluminum)780688
1 .DB60SR VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 777041
777041 --- 773616773616
780680780680 --- ---
1 .DB60SL VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 --- 777042
777042 --- --- ---
1 .DB60SLR VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 --- --- --- --- 773617
773617780687780687
. MOUNTING KIT (Includes items 2 and 3.) 1 774023
660636774023660636
774023660636
774023660636
774023660636
774023660636
2 . . BRACKET, Mounting, LH 1 776465776465
776465776465
776465776465
776465776465
776465776465
776465776465
3 . . BRACKET, Mounting, RH 1 776467776467
776467776467
776467776467
776467776467
776467776467
776467776467
4. SCREW, Hex Head Steel, Pltd., 5/8"-11 x 10"
2775063660700
775063660700
775063660700
775063660700
775063660700
775063660700
DB60S/DB60SL Single Sided Control Valve Combinations with Floor Mounting Brackets
ItemNo. Description Qty.
DB60S(Aluminum)
777043
DB60SL(Aluminum)
777044
DB60SR(Aluminum)
781409
DB60SRw/BCQD
(Cast Iron and Aluminum)
773355
DB60SRw/BCQD
(Aluminum)780681
DB60SLRw/BCQD
(Cast Iron and Aluminum)
773509
DB60SLRw/BCQD
(Aluminum)780689
1 .DB60S VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 777041
777041 --- --- --- --- --- ---
1 .DB60SR VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 --- --- 781408
781408773616773616
780680780680 --- ---
1 DB60SL VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 --- 777042
777042 --- --- --- --- ---
1 .DB60SLR VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 --- --- --- --- --- 773617
773617780687780687
. MOUNTING KIT (Includes items 2 thru 4.) 1 774022
660739774022660739
774022660739
774022660739
774022660739
774022660739
774022660739
2 . . . PEDESTAL 2 776466776466
776466776466
776466776466
776466776466
776466776466
776466776466
776466776466
3 . . . EYE, Lifting 2 775062305397
775062305397
775062305397
775062305397
775062305397
775062305397
775062305397
4 . . . SCREW, Hex Head Cap Steel, Pltd., 5/8"-11 x 10" 4 775063
660700775063660700
775063660700
775063660700
775063660700
775063660700
775063660700
- DB60/DB60L Single Sided Control Valve Combinations with Mounting Brackets -
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 35 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- DB60/DB60L Standard Control Valve Installation Data -
APPROXIMATE NET WEIGHT
All Aluminum = 92 Lbs.Cast Iron Pipe Bracket and Aluminum Portions = 112 Lbs.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 36 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- DB60/DB60L Standard Control Valve w/Receiver Access Plate Installation Data -
APPROXIMATE NET WEIGHT
All Aluminum = 95 Lbs.Cast Iron and Aluminum Portions = 115 Lbs.
DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192
Revision: D 1/22/10-en
Knorr-Bremse Group Page 37 / 37
Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.
DB60/DB60L CONTROL VALVE ASSEMBLIES- DB60/DB60L Control Valve w/Single Sided Pipe Bracket Installation Data -
APPROXIMATE NET WEIGHT
All Aluminum = 89 Lbs. Aluminum Portions w/Cast Iron Pipe Bracket = 119 Lbs.