Paul Baker QCS PLATFORM R700 June 20, 2017 · •SQL Server 2014 •Labview 2015 SP1 •Experion...

QCS PLATFORM R700Paul Baker

June 20, 2017

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Quality Control Systems R700 Overview

• Release Timeline

• Platform Software

- Operating system, Virtualization, Security

- QCS/DCS Integration and Interoperability

• User Interface Improvements

- HMIWeb Controls, HTML5 Displays

• Experion MX Machine Direction Controls

- New Multivariable Controller

- Improved Grade Change

• ZipLine Scanning Measurement Device

- Diagnostic and maintenance tools

1


Honeywell QCS Overview

• Experion MX

- For the paper industry

• MXProLine

- For non-paper, continuous web, industries

• O-frame and single sided scanners

• Full complement of scanning measurements

• Supervisory machine and cross direction controls

• Cross direction actuators

2


New platform

•New OS – Windows 10 & Server 2016

•SQL Server 2014

•Labview 2015 SP1

•Experion PKS R500

Interoperability

•Experion PKS R500

•Experion PMD R900

MD Controls

MDMV Controls R700

Common control engine with CDMV

Browser based displays for CWS

HTML5 Technology

Zipline diagnostics displays

Home-display templates

Profiles

Roll Report

Dashboard for control, MD Controls

R700 March 2017

• ZipLine Measurement Device

(Q3090)

• MXIR & Crepe support

• Experion Interoperable

• Non Admin user login to QCS

Server

• RDP Access to the QCS Server

Console Session

• LV Mass Compile Automation

R612 Oct 2014

• Universal PMP support

• Reducing setup and configuration

time for QCS

• Implementing Security Hardening

• Qualifying Experion PKS R431

security model

• Reduce PAR Backlog

• Enhance/Update Localization

database

• Enhance CWS templates

R615 Dec 2015

• CDA Support

• DSA Support

• PHD Support

R611 Jun 2013

Metals Controls

R110 support

R614 May 2015

QCS Platform Release Timeline


Latest Microsoft Operating Systems

• Window Server 2016 and Windows 10 are the operating systems for QCS R700

- Matches Experion PKS R500

• “Honeywell intends to adopt new Windows client and server operating systems for

Experion that provide the customer the longest lifecycle, while giving reasonable time to

plan and execute migrations of existing installations.”

• There will be no release of QCS R700 for Windows 7.

4


QCS/DCS Integration and Interoperability

• Application and HMI Integration using common control infrastructure

• Single shared operator station

5


Virtualization - Platform

• Honeywell’s Premium Platform for Virtualization Solutions has migrated to the next

generation hardware

- Dell FX2 Converged Hardware Platform

- VMware vSphere

- VMware Virtual SAN

6


Virtualization – Fault Tolerance

Further Protection Against System Downtime

• Transfer VMs automatically, and transparently, from failed host to backup

• QCS R700 validation in progress

7


Security

• R700 provides a secure and robust QCS platform

• New security enhancements

- Enforcement of Non Admin User

- Firewall

- User Account Control (UAC)

- Data Execution Prevention (DEP)

• SSL security for Web displays and new HMI controls

• Enhanced Security for Web Displays against:

- XSS: Cross Site Scripting which exploits the trust a user has for a particular site

- CSRF: Cross site request forgery which exploits the trust that a site has in a user's browser

- SSRF: Server Side request forgery which is a vulnerability in which an attacker forces a server

to perform requests on their behalf

8


HMIWeb Enhancements for QCS

• QCS specific controls available in

”QCS HMIWeb Solutions Pack”

- Profile control

- Trend control

- Grid control

• All QCS measurements, trends,

and VIOs points are published as

CDA points which are available for

selection in HMIWeb Display

Builder

9


Browser Based Displays

• Access QCS displays with standard web browsers (IE, Chrome, Safari)

• HTML5 Technology

- Compatible with mobile touch screens or standard PCs

• Currently available for selected MXProLine (continuous web) applications

• Eliminates specialized operator station software

10


MD Multivariable Controls R700

• New Alpha MPC Controller

- Replaces Profit Controller

- Based on the model predictive control (MPC) technology developed for our multivariable CD

controls

- Multivariable MD control specifically designed for paper machine applications, based on 15+

years of MDMV experience

- Simplified configuration and tuning with improved tools

- Improved control of difficult processes

- Simplified user interface for operators

- Reduced cost to deploy and maintain

• Improved automatic grade change package

- For both MD multivariable and traditional controls

- Improved performance, especially with MDMV controls

12


Improved Bump Test and Model Identification Displays

15


Simplified Process Model Display

16


Grade Change Performance Results

• Faster grade changes (larger speed and weight changes) with no moisture quality

violations

• 50% reduction in off-specification

paper during beta testing

- Operators no longer had to make

manual adjustments to steam

pressures to get moisture

within specifications

17


ZipLine Diagnostics Tool

• Diagnostic and troubleshooting tool with integrated documentation

• Diagnostics linked directly to

alarms

• Quickly resolve scanning

platform or sensor issues

• Standard in MXProLine R700

18


ZipLine Maintenance Tool

• Complete database of ZipLine and sensor maintenance activities

• Provides scheduling and tracking

of routine maintenance

• Full documentation of all procedures

- Expected time required

- Tools and parts needed

• Shutdown planning tool

- Plan activities and organize

resources for any given shutdown

duration

19

Paul Baker QCS PLATFORM R700 June 20, 2017 · •SQL Server 2014 •Labview 2015 SP1 •Experion...

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