EXPERION PKS TECHNOLOGY UPDATE - R500 · Honeywell Confidential - © 2017 by Honeywell...

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

The Future of Automation is Here

EXPERION PKS TECHNOLOGY UPDATE - R500Michael R. Khilla

15, 17 May 2017


Experion PKS R500 Overview

Experion PKS - The Complete Automation Platform

2

• Experion PKS Overview

• LEAP

- Universal I/O

- Virtualization

- Cloud Engineering

- Automated Device Commissioning

• SCADA Enhancements

• ControlEdge Family

• Industry Standards & Interoperability

- OneWireless Network

- IEC 61850 Electrical Management

- Ethernet IP


..it’s market leading

Process control, SCADA & Safety systems

HoneywellDCS+SCADA

+Safety

+QCS+MCS

..and an

intelligent

Process Knowledge system

..backed up by

Advanced Control applications

..supported by

BusinessIntegration processes

What is Experion PKS ?


Experion PKS – A Complete Automation Platform

EXPERION Evolution and Innovation continues to serve Customer needs

FTE

DCS Network

Experion Orion Console DCS Virtualization

FTE

DCS FTE Network Extension

70 km Max

Operator Workstation

Engineering Workstation

Asset Management Server

OPC Server

History Server

Engineering Server

Alarm Management

Cyber Security

Training Simulators

DCS IO Network

IOLINK

10 km Max

SafeIO

IO Network

100 km Max

SafeNet

SIL 4 Safety Network Extension

4

ControlEdge PLC with UNIVERSAL IO

ControlEdgeRTU

Safety Manager

with Universal IO

SIS and FGS

Experion

C300 with Universal IO

DCS


Distributed System Architecture (DSA)

• Multiple Experion remote servers operate as one

secure, efficient and integrated system

• Integration with Minimal Engineering

• Share history, alarms, real-time data, messages,

and more

- No Duplication!

• Option to operate and manage any part of system

from any station – with access control

• High performance & secure

- Any TCP/IP Network

- Supports WANs with speeds as low as 64 Kbps

MCB

Site A

Local Control

Room

Local Control

Room

Site C

Local Control

Room

Distributed

System

Architecture

Site B

Great benefit for centralized operation, interoperability and Scalability


ORION CONSOLE redefines Operator Console

Ambient indicator

colours aligned with

Alarm Priorities

Operator Pushbutton

Stations

Multiple Windows from

multiple sources on 55”

Screens

Operator Touch

Panel for

immediate control

inputsPush this button to adjust

desktop heights, up to

standing position

Fire & Gas Mimic and

CCTV screens

Communication

Equipment

Dramatically Improving Operator Experience


7

Fully Integrated Applications for Efficient Operations

Single Visual

Workspace

3 times as fast to

detect process upset

20% faster to make

process change

Embedded Alarm Help\Limits Management

\Alarm Tracker\ Dynamic Suppression

Embedded Multivariable Predictive Controller

in redundant C300 and ACE Std Profit Suite tools


LEAPTM IN PROJECT EXECUTION


Integrated solutions

increase value

of individual benefits!

Lean Execution of Automation Projects – LEAPTM9

Transformational Project Execution Model

Universal IO

Keep Automation off of the critical path!

Eliminate activities that generate

rework!

Freedom from hardware dependencies

Reduce travel costs by 50%

Gain 25% flexibility in your schedule

Reduce your MAC capital by 30%

Recent LEAP Projects

Suncor Ft Hills, Canada Freeport LNG, USA

XOM Yosemite, USA Al-Taweelah Alumina, KSA

TCO, Kazakhstan Goldboro LNG, Canada

Magnolia LNG (selected) Ca Mau Gas, Vietnam

VirtualizationCloud

Engineering


Universal IO

Universal Process

IO

Universal Safety IO

Universal ChannelTechnology

Only Honeywell Offers True Universal Process and Safety IO


Universal Channel Technology (UTC)

Based on IO Count Not Mix

Reduction in total Hardware

Eliminate Complexity & Build Standard Cabinets


• 32 channels (AI,AO,DI,DO, PI anywhere)

• -40 to +70 degC

• 1:1 Redundancy supported

• HART 7 Pass through all 32 channels

• Class 1 Div 2 / Atex Zone 1 or Zone 2

Universal I/O Zone 2

Zone 1

Only Honeywell Offers True Universal Process and Safety IO


13

Traditional Field Wiring & Marshalling

DI

AI

DO

AO

DI

AI

DO

AO

DI

AI

DO

AO

Field Junction

boxesControl System

System Integration Cables

Junction

box

Multi

Core

Cables

Marshalling

Cabinet

Instrument Enclosure

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved. 30% Capital Savings for the Automation Project!

Safety Manager


DI

AI

DO

AO

DI

AI

DO

AO

DI

AI

DO

AO

Junction

box

Multi

Core

Cables

Marshalling

Cabinet

Safety Manager

DI

AI

DO

AO

Field Mounted UPC

C300 Control

System

DI

AI

DO

AO

DI

AI

DO

AO

Soft Marshalling – Reinventing field wiring

Zone 2


15

Safety Manager


DI

AI

DO

AO

DI

AI

DO

AO

DI

AI

DO

AO

Junction

box

Multi

Core

Cables

Marshalling

Cabinet

Safety Manager

DI

AI

DO

AO

Field Mounted USC Safety Manager

Zone 2

Zone 1

DI

AI

DO

AO

DI

AI

DO

AO

Soft Marshalling – Reinventing field wiring

30% Capital Savings for the Automation Project!


Consolidating with Virtualization

Essentials Platform

Next Generation Premium Platform

Traditional Platform

Traditional Essentials Premium

Space vs Reliability

Space Reliability

17

Saves on Power, Footprint and Cooling Requirement


Cloud Engineering

SiteOffice

SSL VPN

Gateway

Honeywell VPN

Remote Office

VirtualEngineering

Platform

CustomerOffice

EPCOffice

Honeywell Regional

Office

WAN

Work Remotely – Work in Parallel – Finish Early, Virtual Eng Platform

Virtual Controller and IO

Simulation

SSL VPNGateway


Off the

Critical Path

LEAPTM - Take Project Execution off the Critical Path

Gain 25% flexibility in your schedule

Define Design Manuf Config Test Install

Start FinishPhysical Functional

Late

Binding

• Cloud Engineering enabled by Controller and IO Simulators in Virtual Machines

- Project team can be dispersed globally

- Configuration Acceptance Test (CAT) can be done in a Cloud, VEP

- Order production hardware late in the project and eliminate a hardware refresh

• Universal Channel Technology removes the requirement for marshalling

- Standard cabinets, with Hazardous Location and Marine Certifications at the factory

- Hardware becomes standard and all customization is in the software

- Automatic Device Commissioning simplifies and self documents late changes

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UIO and EPKS Enables Automated Device Commissioning

Installation & Pre-commission Transmitters in 5 Minutes versus 2 Hours

Instrument

Index

Build

Devices

Build CMs /

HMI / etc.

Test CMs /

HMI / etc.

Configuration

Acceptance Test

Virtual Engineering Platform Customer System

Test Document

FT101

FT100

FT101

FT102

Interrogate

Configure

Detect

Match

Universal Process

Cabinet

20


SCADA ENHANCEMENTS


Native Backup Control Center for SCADA

22

Built-in, High Performance Operations Continuity Solution

Main Control Center Backup Control Center

Geographically Separated


ControlEdge – System Status Built into Experion… no config

23

First Class Integration with Automatic Diagnostics – Eliminate the Black Box!

RTU specific

tabs

Data direct from

ControlEdge RTU


ControlEdge RTU/PLC – Radically Simplified SCADA Configuration

24

Converts RTU/PLC Project into Experion SCADA Points

No more double configuration of controller then SCADA


CONTROLEDGE RTU/PLC

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved. The Physical Detail...

Honeywell RTU2020 Process Controller

1. 24 Vdc Power Input

2. RS485 Ports x 2

3. RS232 Ports x 2

4. Ethernet Ports x 2

5. Onboard I/O (qty 28)

6. SD Card Slot

7. Status LEDs

8. Expansion I/O

Connector

9. Control Processor Module

1 2

3

4

5

7

DIN Rail Mount

8

27

6

9


RTU2020 I/O Modules

Mixed I/O, 28 channels



28


ControlEdge PLC

Universal I/O Module

Embedded OPC UA

20 msec screw-to-screw

scan time for discrete IO

Cyber Secure with built-in Firewall

5 x IEC61131-3 Languages

2,304 I/O per PLC

Next Generation PLC built on proven Honeywell platform

Released !


INDUSTRY STANDARD INTEGRATION


The Multiprotocol Wireless IO & System - OneWireless

32

Most Versatile Network for All Applications

2011 - Industry’s First Dual Purpose

Wireless Network

2016 - Industry’s First Multiprotocol

Wireless I/O & System


The OneWireless – Universal Wireless I/O & System

Mobile Station

CCTV Cameras

IEEE 802.11 BackhaulISA100 WirelessWi-Fi

Field Device

Access Points

Cisco Wireless

Controller

Cisco Switch

Wireless Device

Manager

Business/Process Control Network

ISA100 Wireless

Field Instruments

Wireless Portable

Gas Detectors

Cisco 1552S

Access Points

ISA100 & WirelessHART Wireless

Field Instrumentation Network

Multi-Application Plant-wide Universal Network

ISA100 Wireless + WirelessHART + Wi-Fi &

Ethernet

WirelessHART

WirelessHART

Instruments

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Smart Network Integration with the EIM

Bringing Process & Electrical Together

Ethernet Interface Module (EIM) provides

the connection

Common Operations

• Eliminates separate ECMS used with IEC 61850

• Ethernet/IP used for motors and drives and 3rd

party PLCs

Full Horizontal and Vertical Integration

• Peer-to-peer

• Supervisory monitoring/control

Native Network Support

• No separate devices required to connect to

networksI/O

Device

I/O

FTE Network

Device DeviceDevice

C300EIM Third Party Network

3rd Party

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EXPERION PKS TECHNOLOGY UPDATE - R500 · Honeywell Confidential - © 2017 by Honeywell...

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Transcript of EXPERION PKS TECHNOLOGY UPDATE - R500 · Honeywell Confidential - © 2017 by Honeywell...