PASSION FOR INNOVATION · 2018. 4. 12. · Load balancing No-load test Load test Overspeed test...

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PASSION FOR INNOVATION [Wuxi] 38 Lianqian Road, Xishan Economic Development Zone, Wuxi P. R. China Tel: +86 (510) 8585-5188 Fax: +86 (510) 8585-5178 [Guangzhou] Rm 1105, 3401Huangpu East Road, Guangzhou P. R. China Tel:+86 (20) 6101-3369 Fax:+86 (20) 6101-3369 [Beijing] Room 2-1806, Baorong Building, Wanliu Bridge A-3, South 3 Ring, Fengdai District, Beijing P. R. China Tel: +86 (10) 6350-9697 Fax: +86 (10) 6497-2109 [Xi'an] Room 901, Qujiang Culture Creativity Bldg, 2 Zhengtong Blvd, Qujiang New District, Xi'an P. R. China Tel: +86 (29) 6872-5175 Fax: +86 (29) 6872-5155 [Copenhagen] Dr. Neergaards Vej 5A DK2970 Hoersholm Denmark Tel: +45 4027 7298 GL-TURBO 221 Boston Post East, Suite 420 Marlborough, MA 01752 Tel: +1 (781) 577-6688 Fax: +1 (781) 862-8584 [Houston] 1100 Louisiana Street City of South Houston, TX 77587 USA Tel: +1 ( (832) 532 3112 HIGH-SPEED CENTRIFUGAL BLOWER

Transcript of PASSION FOR INNOVATION · 2018. 4. 12. · Load balancing No-load test Load test Overspeed test...

Page 1: PASSION FOR INNOVATION · 2018. 4. 12. · Load balancing No-load test Load test Overspeed test Performance test GL-TURBO is ISO 9001:2008 and ISO 14001:2004 certified. Our total

PASSION FOR INNOVATION

[Wuxi]38 Lianqian Road, Xishan Economic Development Zone, Wuxi P. R. ChinaTel: +86 (510) 8585-5188 Fax: +86 (510) 8585-5178

[Guangzhou] Rm 1105, 3401Huangpu East Road, GuangzhouP. R. ChinaTel:+86 (20) 6101-3369Fax:+86 (20) 6101-3369

[Beijing] Room 2-1806, Baorong Building, Wanliu Bridge A-3, South 3 Ring, Fengdai District, BeijingP. R. ChinaTel: +86 (10) 6350-9697Fax: +86 (10) 6497-2109

[Xi'an]Room 901, Qujiang Culture Creativity Bldg, 2 Zhengtong Blvd, Qujiang New District, Xi'an P. R. ChinaTel: +86 (29) 6872-5175Fax: +86 (29) 6872-5155

[Copenhagen]Dr. Neergaards Vej 5A DK2970 Hoersholm DenmarkTel: +45 4027 7298

GL-TURBO221 Boston Post East, Suite 420Marlborough, MA 01752 Tel: +1 (781) 577-6688 Fax: +1 (781) 862-8584

[Houston]1100 Louisiana StreetCity of South Houston, TX 77587USATel: +1 ((832) 532 3112

HIGH-SPEED CENTRIFUGAL BLOWER

Page 2: PASSION FOR INNOVATION · 2018. 4. 12. · Load balancing No-load test Load test Overspeed test Performance test GL-TURBO is ISO 9001:2008 and ISO 14001:2004 certified. Our total

Founded by seasoned entrepreneur in the USA, GL-TURBO designs and manufactures high efficiency turbo blowers.

Major components such as impellers and gears are designed and manufactured in the USA. Assembly and testing are performed in Wuxi, China.

GL-TURBO has 10 models for a wide range of applications.

TURBO BLOWER

Our blowers are designed for a minimum life time of 20 years and long operating time between scheduled overhauls.

DESIGNWith an integral gearbox, GL-TURBO has a compact structure to ensure greater stability.

Blower Design

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Having full blades and splitter blades at optimal backsweep angles, GL-TURBO impellers are designed with latest aerodynamic theories and practices, thus achieve the highest efficiency in the industry and a significant rise to surge.

HIGH EFFICIENCY

Gearboxes are made from high quality cast iron (GG25 or above). To guarantee strength and life, all gears and shafts are made by qualified US manufacturers with high quality alloy steel made in the USA.

IGV pre-rotates inlet air before it enters into the high-speed impeller to improve the air flow condition, resulting in significant improvement on impeller efficiency.

The VVD is designed to secure a stable build up of static pressure and to reduce the friction losses in the diffusor section. Further the VVD secures efficient and deep turn down without significant loss in efficiency.

TURBO BLOWER

EXCELLENT PERFORMANCE

Every GL-TURBO blower is equipped with Dual Vane Systems I.E. IGV and VVD securing optimum energy efficiency in the full operating range from 100% to 45% mass flow turn down.

Fully closed Fully open

Fully closed Fully open

Low speed bearings are sleeve bearings. High speed bearings are tilt pad bearings coated with babbit. The lubrication system makes sure that there's no direct contact between bearings and shafts in operation.The oil - and air seals are all non-contact labyrinth seals. This means no wear during normal operation.

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TURBO BLOWER

FANTASTIC RELIABILITY

LUBRICATION SYSTEM

Auxiliary electronic pump and main mechanical pump ensure stable operation of our blowers.

GL-TURBO has dual surge protections: a mechanical surge protector and a software surge detection and prevention system.

PLC, touch screen, and friendly user interface ensure real-time control by helping users control all working conditions.

IGV and VVD calibrationIGV and VVD angles at start and stopStart and stop oil temperature Start and stop oil pressure Performance curveMaximum and minimum pressure riseMeasuring range of instruments

MONITOR AND PROTECTION

GL-TURBO's monitor and protection system includes temperature sensors at high-speed.

SURGE PROTECTIONFRIENDLY USER INTERFACE

USER INTERFACE

DATA INPUT

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Every GL-TURBO Blower has a Local Control Panel (LCP) for starting and stopping the blower, monitoring its operation and detecting errors. LCP stops the blower when error occurs.

The Master Control Panel (MCP) provides full automatic control of a multi-blower installation from a single 4~20 mA process signal. It serves the following purposes: Allow the minimum number of operating blowers to satisfy the demand for air.Share the total load among operating blowers to achieve maximum overall efficiency.Start and stop blowers based on pre-set operating priority to ensure that all blowers have equal operating times.

TURBO BLOWER

Run IGV/VVD to pre-set positionsStart oil heater automatic modeStart electrical oil pump and run oil pressure to pre-set valueFully open blow-off valveStart the main motorClose blow-off valveFinish start procedure and start lubrication auto mode

Run IGV/VVD to pre-set positionsOpen blow-off valveStop main motorWhen oil pressure is lower than pre-set value, start electrical oil pump and run for 5 minutesStop/close all the auxiliary systemReturn to stand-by state

Wastewater aeration (Municipal or Industrial) Flue gas desulphurisationYeast fermentationFlotation processes

Mode #1: Pipe PressureMCP accepts the required pressure value in the form of a 4-20 mA analog signal and then controls all operating blowers to reach and maintain the desired pressure value the main pipe.

Model #2: Dissolved Oxygen (DO)MCP accepts the required DO value in the form of a 4-20 mA analog signal and them controls all operating blowers to reach and maintain the desired DO level in the aeration basin.

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GL-TURBO blowers are designed and manufactured with reference to the requirement of the latest edition of API 672.

Every GL-TURBO blower is tested rigorously according to the latest edition of ASME PTC-10 & ISO 5389 before dispatch.

GL-TURBO has a modern test facility. Available tests include:Load balancingNo-load testLoad testOverspeed testPerformance test

GL-TURBO is ISO 9001:2008 and ISO 14001:2004 certified. Our total commitment to quality and environment covers all aspects of design, manufacturing, test and service. We regularly work to conform to the requirements of all major international standards.

Spare PartsGL-TURBO continues supplying spare parts and related equipments for our blowers after sales. Typical spares are:BearingsLabyrinth sealsBearing oil seals We also keep, in both hard copies and electronic files, full and comprehensive records for all our blowers indefinitely.

GL-TURBO provides a full set of pre-sales and after-sales support. Pre-sales activities include explain detailed blower information to customers and help them select the right blowers. After-sales activities include blower installation, instrument test and personnel training.If installed, GL-TURBO's unique Remote Control System (RCS) detects possible problems in time, thus helps to correct them at the first possible moment.

TURBO BLOWER

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SAMPLE INSTALLATIONS

Wuxi Lucun WWTP (A2/O)

Flow: 135 m3/minPressure Rise: 68 kPaMotor Power: 200 kW

Flow: 70 m3/minPressure Rise: 60 kPaMotor Power: 110 kW

Long Chen Paper WWTP(A2/O)

Flow: 100 m3/minPressure Rise: 115 kPaMotor Power: 250 kW

Wuxi Taihu New City WWTP (A2/O)

Flow: 108 m3/min Pressure Rise: 83 kPa Motor Power: 200 kW

Wuxi Meicun WWTP III(MBR)

AerationFlow: 80 m3/minPressure Rise: 70 kPaMotor Power: 132 kW

BackwashFlow: 150 m3/minPressure Rise: 50 kPaMotor Power: 160 kW

TURBO BLOWER

Wuxi Xishan WWTP (A2/O & SBR)

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TURBO BLOWER

Shenzhen Longhua WWTP (A2/O)

Flow: 250 m3/min Pressure Rise: 65 kPa Motor Power: 330 kW

Chongqing Kaixian WWTP(A2/O)

Flow: 140 m3/min Pressure Rise: 70 kPa Motor Power: 220 kW

Jiangmen Tangxia WWTP (A2/O)

Flow: 110 m3/min Pressure Rise: 70 kPa Motor Power: 200 kW

Sanya Lizhigou WWTP (Oxidation Ditch)

Flow: 56 m3/min Pressure Rise: 70 kPa Motor Power: 90 kW

Jinzhou No. 2 WWTP (A2/O)

Flow: 350 m3/min Pressure Rise: 68.6 kPa Motor Power: 500 kW

Gaoyang WWTP (BAF)

Flow: 70m3/min Pressure Rise: 68.6 kPa Motor Power: 110 kW