parweld xp8 mig torch

The World’s MostProductive Welding Torch

Re-setting Industry StandardsIn 1997 we set ourselves the objective of designing a Range of Mig torches that would

challenge commonly accepted norms and go far beyond accepted boundaries.

The initial design brief called for a range of torches that would challenge all internationally

accepted brands on ergonomics, features, value and performance.

After 6 years and an endless stream of prototypes we are at last able to launch the XP8

range of Mig torches.

With patented gas flow technology the XP8 is truly

the world’s most productive welding torch.

1

XP8 2003 XLS 1997

Tracy Parker, Group Managing Director

2

Contents

What Makes XP8 Different 3

Features and Benefits 7

Torch Performance Parameters 11

Liner Specification 13

Torch Selection Chart 14

XP8 200A 15

XP8 300A 17

XP8 350A 19

XP8 400A 21

XP8 320W 23

XP8 450W 25

Alternate Ends 27

3

The XP8 is a fresh approach.

It has been designed around today’s production environment, modern welding techniques and equipment.

The XP8 will set new standards in design, innovation and performance.

What Makes XP8 Different?

80% Duty Cycle

In recent years guidelines laid down by the European Standard EN60974-7 have served to harmonise global understanding

of Mig welding torch performance.

The ratings of European torches were traditionally based on a 5-minute cycle where a 60% duty cycle was defined as 3

minutes weld time and 2 minutes downtime. American torches were traditionally rated over a 10-minute cycle where a 60%

duty cycle represents 6 minutes weld time and 4 minutes downtime.

The new standards have resulted in the duty cycles of many European torch brands being downgraded in performance due

to the extended welding period.

Competitive pressures have also resulted in Mig torches becoming disposable items and whilst the user may save on initial

cost, the loss of performance and durability is ultimately false economy.

Duty cycles quoted by some manufacturers are at best misleading and often fictitious. In line with EN60974-7 a duty cycle of

a torch specifies the number of minutes within a 10-minute period during which a welder can operate at a particular welding

current and voltage.

The XP8 air cooled torch models are rated at 80% and will weld continuously for 8 minutes at their given ratings. The XP8

water-cooled torches are rated at 100% duty cycle and will weld continuously.

Mixed Gas(80/20)

DutyModel Amps kW Cycle

XP8-200A 200 6.0 80%

XP8-300A 300 8.7 80%

XP8-350A 350 10.5 80%

XP8-400A 400 12.0 80%

XP8-320W 320 9.6 100%

XP8-450W 450 15.8 100%

The World’s Most Productive Welding Torch

In order to provide a more precise method of selecting the correct torch required for a given application and process we now

quote the maximum rated output in kilowatts for each XP8 torch, an industry first.

4

Patented Gas Flow Technology

The shielding gas in the XP8 is put to work to improve the cooling effect

of the torch neck and front end consumable parts.

On entering the rear of the neck the gas is separated from the conduit

to flow directly over heat sink fins contained in the copper conductor

before emerging at the base of the tip adaptor to directly force cool the

contact tip.

Superior Ergonomics

The neck and handle geometries have been designed to give a neutral

wrist position whilst welding to reduce the risk of RSI (Repetitive Strain

Injury).

The handle design is the most compact available and the handle grips

are designed to prevent the torch slipping in the welders hand allowing

him to relax his grip, further reducing strain.

The knuckle joint and tapered support improve freedom of movement

and give progressive support to the power cable allowing it to form a

smooth curve into the handle and maximise wire feed.

Extended Consumable Life Expectancy

Superior materials combined with stringent design and performance

criteria have resulted in an entire range of consumables with dramatically

improved life expectancy.

0 10 20 30

Tweco 5

Bernard Q500

XP8 350

MB 501

Tregaskiss 500

Welding Hours @ rated duty and power

Torc

h M

od

els

Contact Tip Life Comparative Data

5

How Parweld Patented Gas Flow Technology gives the ultimate in perfo

At the heart of the product is the XP8 patented gas flow

technology.

The technology has enabled an increase in both the

operational amperage and duty cycle of the torches.

Parweld XP8 air cooled torches are rated at 80% a

performance level far beyond currently accepted

boundaries.

American and European ratings are now harmonised and

are based on a 10 minute cycle.

Torches have traditionally been specified at 60% duty

cycle, ie welding continuously for 6 minutes and rested

for 4 minutes.

The XP8 air cooled torches weld continuously for 8

minutes representing a decrease in downtime of 50%.

Min

utes

80% XP8

Rest

100% WaterCooled

60% Traditional

Duty Cycle

10

9

8

7

6

5

4

Weld Time

Torch Duty Cycle Weld Period Rest Period

Traditional Models 60% 6 minutes 4 minutes

XP8 80% 8 minutes 2 minutes

Note: All water-cooled torches are rated at 100%.

Similar to the principles adopted in water cooled Mig torche

XP8 utilises a series of channels and apertures through whic

shielding gas passes to force cool all current conductive and

reflective areas.

The shielding gas is separated from the coax conduit and p

over the swan neck conductor through a series of small cha

along the length. The channels have been mathema

calculated to balance the material mass required to carry c

whilst providing the critical surface area required for the gas

as a cooling medium.

66

ormance Contact Tip PATENT PROTECTED

XP8 Contact Tips are manufactured from a

high grade Chrome Zirconium Copper alloy.

Extra length tips have been designed to

ensure trouble free current transfer between

the tip and electrode.

Maximum current transfer between the tip

and tip adaptor is achieved with dual contact

points.

In addition the lower 30% of the contact tip is

also force cooled by the gas stream.

All factors contribute to the exceptional

service life of the XP8 contact tip.

Dual Contact

Points

Force Cooling

Thread

Tip Base

es, the

ch the

d heat

passed

annels

atically

current

to act

7

NozzlesSelf insulated

� Cooler running necks

� High specification resin and sleeve assembly

� Push on

Hanger HookEasy to store

� Less prone to damage

� Encourages an efficient workspace

Swan NecksNo more shorting

Insulative properties prevent reflected heat transferpassing back through the neck. Shorting of the neckto the workpiece is now impossible.

� Lightweight

� Durable

� Robust

ErgonomicsGround breaking design ergonomics

The risk of Repetitive Strain Injury (RSI) is significantly reduced by the introduction of a double bend in the main conductor.

TriggerPlug and Play

High speed whip action reduces carbonisation.

� Tool free replacement

� Soft grip touch pad

Setting New Standards in Design, Innovation and Performance

Swan NecksLonger lasting

Manufactured from the highest performance engineeringpolymers currently available.

Necks are more impact resistant than metal clad necks.

Results of impact tests @ 4kg x 1m/sec.EN60974-7:2000 Impact Resistance

8

The combination of the swan neck and camberedhandle result in the torch body being offered to thework piece in a neutral wrist position.

HandlesNo more tools

� Screwless design solutions� Modular fit concepts� Significantly reduces RSI

Handle Grips

Soft grips prevent slippageand reduce welder wrist strain.

Cable SupportsImproved wire feed

The perfect balance offreedom of movementand progressivesupport to the powercable is achieved.

Swivel JointImproved manoeuvrability

Small movements of the handle and neck is possible independent of the cable assembly.

Plug and Play

For the first time the total concept of plug and play has been achieved in the Mig torch industry.

Switch WiresNo more trapped wires

Wires mount directly onto theswan neck.

Modular Fit ConceptsTool Free Replacement

Design ergonomics are not restricted to the front end of

a Mig Torch exclusively.

In order to maximise productivity careful consideration

has been given to the very different requirements of

reliable cable systems and the machine end of the

XP8 torch.

All XP8 cable assemblies have been specified for

maximum reliability and service life whilst rear end

systems have been designed to enable consistent feed

ability, quick fault analysis and rapid serviceability.

Rapid Fault Finding

All cable componentscan be changedindependently fromthe swan neck and gun plug body.

No more melt

High temperatresilient rubberreduces the ris

associated wpoor wate

No more ‘Oetikers’

Tapered sealing seats on allwater hose junctions.

XP8 HydroflexTM Cable Systems

Liquid cooled cable systems use high temperatureresistant rubber cables which when combined withunique cable end geometries ensure leak freeterminations.

XP8 hydroflex cable systems outperform all PVCalternatives.

9

Cable Performance and

Consistent Wire Feed

No more cable ki

Independent watesystem guarantees

10

Feed ProblemsIrradicated

XP8 HyperflexTM Cable Systems

Air cooled cable assemblies offer outstanding flexibilityand the highest heat and abrasion resistance of anyknown cable.

Cable end and crimp systems ensure maximumconductivity whilst the outer jacket is constructed fromcross linked polymers providing a tear proof jacket and a burn threshold of 375°C.

No more leaks

Cable termination geometries andcrimp systems guarantee seals.

tdown

ure r jacket sks with

er flow.

Gun Plug Bodies

� Spring loaded pins

� Guaranteed gas seals

Rear End Cable Supports

Liner Systems

� High carbon steel standardliners for steel wires

� Tapered seat O ring seals

� Polyamide and neck linersystems for soft wires and highdeposition applications

� Polyamide to drive roll pick up systems

Air Cooled

Water Cooled

Need a Spare

Every cable assembly over 300 amps carries two spare leads.

nking

r hose supports waterflow.

Machine End support systems are formed

in robust glass reinforced polymers which

encase all conductive parts in accordance

with EN60974-7.

Extra length cable support systems ensure

smooth and consistent wire feed at any

machine mating angle whilst the adoption of

simple snap fits at all mating parts provides

rapid access for fault analysis.

No more leaks

Tapered faces ensure a gas tight seal.

Achieving The Ultimate In Productivity

11

XP8 is rated in Kilowattage – Why?

Amperages and duty cycles alone are arbitrary measures of a torches capability.

For a more accurate appreciation wire type, gas type, flow rate and open circuit voltage must all be taken into consideration.

The XP8 is rated in Amps as a guideline but the Kilowattage requirement of a given application provides a far more accurate

method for calculating torch selection.

Kilowattage represents the total power rating required and is calculated as follows:

Welding Amps x Welding Volts = kW

1000

(Amps x Volts = Watts , 1000 Watts = 1 kW)

How do I select a torch using Kilowattage?

If a torch is required to weld at 300 Amps with an open circuit voltage of 34 volts the kilowattage is 10.2 kW.

Ie Welding Amps 300 x Welding Volts 34 = 10.2 kW

1000

Ideal torches for the applications would therefore be the XP8 350A for an air cooled 80% duty requirement or the XP8 450W

for a water cooled 100% application.

Mixed Gas (80/20)

Duty Maximum

Model Amps Kw Cycle Wire Size

XP8-200A 200 6.0 80% 1.2mm

XP8-300A 300 8.7 80% 1.2mm

XP8-350A 350 10.5 80% 1.6mm

XP8-400A 400 12.0 80% 2.4mm

XP8-320W 320 9.6 100% 1.6mm

XP8-450W 450 15.8 100% 2.4mm

Note: All ratings quoted are based on a nominal gas flow of 18lpm.

Torch selector table for mild steel wires (80/20) Argon/CO2 shielding gas.

Will the gas I use affect the performance of the torch?

The simple answer is yes.

The use of different gas types can have a marked effect on the performance of air cooled torches.

Generally the higher the content of CO2 in the shielding gas the better the performance of the Mig torch.

12

Will a pulse welding process affect the performance of the torch?

The affect of pulse welding on all air cooled torches is dramatic.

In the XP8 the affect is similar for all wire types when using a pulse process.

Table to show the affect on XP8 performance when using alternate gas types

Mixed Gas (80/20) Mixed Gas (95/5) 100% CO2

Model Amps kW Amps kW Amps kW

XP8-200 200 6.0 200 6.0 260 7.8

XP8-300 300 8.7 280 8.4 375 11.7

XP8-350 350 10.5 300 9.0 425 14.9

XP8-400 400 12.0 300 9.0 480 17.2

XP8-320W 320 9.6 320 9.6 320 9.6

XP8-450W 450 15.8 450 15.8 450 15.8

Note: All ratings are based on a nominal gas flow of 18lpm. A lower gas flow will result in an increase in working temperature but it will nothave any adverse affect as long as the gas flow is within the accepted limits for the welding amperage.

Will the wire type affect the performance of the torch?

Basically yes, but not to the same extent as changes in any other variables.

Table to show the affect on XP8 performance when using alternate wire types

Table to show the affect on XP8 performance when using pulse welding

Steel Wire (80/20) Aluminium Wire (100% AR) Cored Wire (80/20)

Model Cycle Amps kW Amps kW Amps kW

XP8-200 80% 200 6.0 200 6.0 200 6.2

XP8-300 80% 300 8.7 280 8.4 300 9.3

XP8-350 80% 350 10.5 300 9.0 350 10.5

XP8-400 80% 400 12.0 300 9.0 400 12.0

XP8-320W 100% 320 9.6 320 9.6 320 9.6

XP8-450W 100% 450 15.8 450 15.8 450 15.8

Mixed Gas (95/5)

Model Amps kW Duty Cycle

XP8-200 200 6.0 80%

XP8-300 260 9.0 80%

XP8-350 260 9.0 80%

XP8-400 260 9.0 80%

XP8-320W 320 9.6 100%

XP8-450W 450 15.8 100%

The Right Liner For The Job

13

Liner performance is subject to many process variables, torch length, wire size, rigidity of liner material, surface characteristics

of filler metal, the severity of cable kinkages, the duty cycle and heat generation of the process.

Ideally a liner should be as stiff as possible, maintain a tight tolerance over the electrode material without removing surface

deposits or causing it to jar, and not suffer undue wear and tear as a reaction to the surface characteristics of the wire.

There are three liner types available for the XP8.

High Tensile Steel Liner

Ideal for General Purpose Wires

Manufactured using carbon steel the XP8 standard liner gives good wire feeding performance on general purpose welding

wires including flux and metal-cored wires.

Polyamide Liner with Steel Neck Liner

Ideal for Hard Wires and High Deposition Applications

Manufactured using polyamide, this liner is fitted with a floating collet arrangement at the back end, which allows the liner

to be inserted all the way to the feed rollers.

The polyamide construction is ideal for feeding hard wires such as Chrome and Nickel alloys and also general-purpose wires

at high speed where consistent smooth wire feed is essential.

The Steel Neck liner resists wear and heat in the neck area.

Polyamide Liner with Copper Neck Liner

Ideal for Soft Wires

Manufactured using polyamide this liner is also fitted with a floating collet allowing the liner to be inserted all the way to the

feed rollers.

The polyamide construction is ideal for feeding soft wires such as Aluminium and Copper alloys.

The Copper Neck liner resists wear and heat in the neck area.

Wire Types Liner Types

General Purpose Wires High Tensile Steel Liner

Hard Wires/High Deposition Applications Polyamide with Steel Neck Liner

Soft Wires Polyamide with Copper Neck Liner

Liner Recommendation Chart

XP8 – Everything’s Possible

14

Standard WeldingPulse Welding

2 5 7 10 12 16 20kW

Wire

siz

eTo

rch

mod

el

500 Amps400300200100Amps

kW

0.8mm1.0mm

1.2mm1.6mm

2.4mmXP8 200A

XP8 300A

XP8 320W

XP8 350A

XP8 400A

XP8 450W

XP8 200A200A, 6kW Mixed Gas0.6mm to 1.2mm wire80% duty cycle

XP8 400A400A, 12kW Mixed Gas1.0mm to 2.4mm wire80% duty cycle

XP8 320W320A, 9.6kW Mixed Gas0.6mm to 1.6mm wire100% duty cycle

XP8 450W450A, 15.8kW Mixed Gas1.0mm to 2.4mm wire100% duty cycle

XP8 300A300A, 8.7kW Mixed Gas0.8mm to 1.2mm wire80% duty cycle

XP8 350A350A, 10.5kW Mixed Gas1.0mm to 1.6mm wire80% duty cycle

Torch Selector Chart

15

200A

Rating: 200A, 6kW, Mixed Gas (80/20), EN60974-7 @ 80% Duty Cycle. 0.6mm to 1.2mm wire

1618

22 2120 19

17 1514

5

13

C

D

1

A

B

12

8

3

2

11

4

9

7

10

5

6

21

Description Part Number3m/10ft 4m/13ft 5m/16ft

Welding Torch c/w Euro Fitting XP200A-30E XP200A-40E XP200A-50E

Welding Torch c/w Tweco Fitting XP200A-30T XP200A-40T XP200A-50T

Welding Torch c/w Miller Fitting XP200A-30M XP200A-40M XP200A-50M

Welding Torch c/w Lincoln Fitting XP200A-30L XP200A-40L XP200A-50L

Welding Torch c/w Hobart Fitting XP200A-30H XP200A-40H XP200A-50H

16

NOZZLE DIMENSIONS PART NO. BORE (B) LENGTH (L) TIP RECESS DIAMETER (D) HEAD SIZE (H)mm mm mm

XP2002-10 10mm ~ 3/8" 65.0 FLUSHXP2002-13 13mm ~ 1/2"XP2002-16 16mm ~ 5/8" 67.5 2.5mm ~ 3/32" 24.5 19.0XP2002-19 19mm ~ 3/4"XP2002-16L 16mm ~ 5/8" 71.5 6.5mm ~ 1/4"XP2002-19L 19mm ~ 3/4"

TIP DIMENSIONS PART NO. WIRE SIZE THREAD (T) DIAMETER (D) LENGTH (L) MATERIALmm mmXP2003-06 0.6mm ~ 0.023"XP2003-08 0.8mm ~ 0.030"XP2003-09 0.9mm ~ 0.035"XP2003-10 1.0mm ~ 0.040" M8 x 1.25 8.0 38.0 CuCrZrXP2003-12 1.2mm ~ 0.045"

XP2003-10A 1.0mm ~ 0.040"XP2003-12A 1.2mm ~ 0.045"

B

H

L

D

TL

D

Note: Standard nozzles give a tiprecess of 2.5mm which is ideal forthe majority of weldingapplications.The long series nozzles have a6.5mm recess which should be usedfor core wire welding, pulsewelding and high amperagewelding requiring long wire stickouts.

Note: When using aluminium wires,core wires, pulse or high depositionapplications it is recommended to use an A Series Contact Tip (ie XP2003-10A for 1.0mm wire).

A XP2002-10 Conical Nozzle 10mm / 3/8"XP2002-13 Conical Nozzle 13mm / 1/2"XP2002-16* Tapered Nozzle 16mm / 5/8"XP2002-19 Tapered Nozzle 19mm / 3/4"XP2002-16L Tapered Nozzle 16mm / 5/8" – ExtendedXP2002-19L Tapered Nozzle 19mm / 3/4" – Extended

Nozzles

Part Number Description

B XP2003-06 Contact Tip 0.6mm / 0.023" M8 CuCrZrXP2003-08 Contact Tip 0.8mm / 0.030" M8 CuCrZrXP2003-09 Contact Tip 0.9mm / 0.035" M8 CuCrZrXP2003-10* Contact Tip 1.0mm / 0.040" M8 CuCrZrXP2003-12 Contact Tip 1.2mm / 0.045" M8 CuCrZrXP2003-10A Contact Tip 1.0mm / 0.040" Aluminium M8 CuCrZrXP2003-12A Contact Tip 1.2mm / 0.045" Aluminium M8 CuCrZr

Contact Tips


C XP2024-09-30 Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 3m / 10ftXP2024-09-40 Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 4m / 13ftXP2024-09-50 Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 5m / 16ftXP2024-12-30* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ftXP2024-12-40* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ftXP2024-12-50* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ft

D XP2024PC-12-30 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ftXP2024PC-12-40 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ftXP2024PC-12-50 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ftXP2024PS-12-30 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ftXP2024PS-12-40 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ftXP2024PS-12-50 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft

Liners


1 XP2004B* Diffuser – MouldedXP2004C Diffuser – Ceramic

2 XP2005* Head Assembly3 XP2006B* Heat Shield4 XP2001 Swan Neck5 XP2016 Lock Nut M126 XP2008 Ball Joint and Cable Support7 XP2009 Handle Lock Nut8 XP2010-30 Cable Assembly x 3m / 10ft

XP2010-40 Cable Assembly x 4m / 13ftXP2010-50 Cable Assembly x 5m / 16ft

9 XP2011 Cable Terminal – Female10 XP2012 Handle Kit c/w Lock Nut11 XP2013 Hanger Hook12 XP2014 Trigger13 XP2017 Cable Support14 XP2015 Cable Terminal – Male15 XP2018 A/C Gun Plug Housing c/w Nut16 XP2019 Gun Plug Screw17 XP2020 Gun Plug Nut18 XP2021 Gun Plug Terminal19 XP2022 A/C Gun Plug Body20 XP2023 Gun Plug Body O Ring21 XP2025 Liner Nipple O Ring22 XP2026 Liner Retaining Nut*Denotes Standard Build

Components


2524 23

1821

202219

17

12

5

16

15

1314

9

7

10

11

8

1

3

2

4

6

C

D

E

A

B

826

F

25

17

Rating: 300A, 8.7kW, Mixed Gas (80/20), EN60974-7 @ 80% Duty Cycle. 0.8mm to 1.2mm wires

300A







18

A XP2002-10 Conical Nozzle 10mm / 3/8"XP2002-13 Conical Nozzle 13mm / 1/2"XP2002-16* Tapered Nozzle 16mm / 5/8"XP2002-19 Tapered Nozzle 19mm / 3/4"XP2002-16L Tapered Nozzle 16mm / 5/8" - ExtendedXP2002-19L Tapered Nozzle 19mm / 3/4" - Extended

B XP3002-13 Conical Nozzle 13mm / 1/2"XP3002-16 Tapered Nozzle 16mm / 5/8"XP3002-19 Tapered Nozzle 19mm / 3/4"XP3002-16L Tapered Nozzle 16mm / 5/8" - ExtendedXP3002-19L Tapered Nozzle 19mm / 3/4" - Extended

Nozzles


C XP2003-08 Contact Tip 0.8mm / 0.030" M8 CuCrZrXP2003-09 Contact Tip 0.9mm / 0.035" M8 CuCrZrXP2003-10* Contact Tip 1.0mm / 0.040" M8 CuCrZrXP2003-12 Contact Tip 1.2mm / 0.045" M8 CuCrZrXP2003-10A Contact Tip 1.0mm / 0.040" Aluminium M8 CuCrZrXP2003-12A Contact Tip 1.2mm / 0.045" Aluminium M8 CuCrZr

D XP3003-08 Contact Tip 0.8mm / 0.030" M10 CuCrZrXP3003-09 Contact Tip 0.9mm / 0.035" M10 CuCrZrXP3003-10 Contact Tip 1.0mm / 0.040" M10 CuCrZrXP3003-12 Contact Tip 1.2mm / 0.045" M10 CuCrZrXP3003-10A Contact Tip 1.0mm / 0.040" Aluminium M10 CuCrZrXP3003-12A Contact Tip 1.2mm / 0.045" Aluminium M10 CuCrZr

Contact Tips


E XP2024-09-30 Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 3m / 10ftXP2024-09-40 Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 4m / 13ftXP2024-09-50 Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 5m / 16ftXP2024-12-30* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ftXP2024-12-40* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ftXP2024-12-50* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ft

F XP2024PC-12-30 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ftXP2024PC-12-40 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ftXP2024PC-12-50 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ftXP2024PS-12-30 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ftXP2024PS-12-40 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ftXP2024PS-12-50 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft

Liners


1 XP2004C* Diffuser - Ceramic2 XP3004C Diffuser - Ceramic3 XP2005* Head Assembly – M8 Tips4 XP3005 Head Assembly – M10 Tips5 XP2006B* Heat Shield – M8 Head6 XP3006B Heat Shield – M8 Head7 XP3001 Swan Neck8 XP2016 Lock Nut M129 XP3008 Ball Joint and Cable Support10 XP2009 Handle Lock Nut11 XP3010-30 Cable Assembly x 3m

XP3010-40 Cable Assembly x 4mXP3010-50 Cable Assembly x 5m

12 XP2011 Cable Terminal - Female13 XP2012 Handle Kit c/w Lock Nut14 XP2013 Hanger Hook15 XP2014 Trigger16 XP3017 Cable Support17 XP3027 Cable Support Nut18 XP2015 Cable Terminal - Male19 XP2018 A/C Gun Plug Housing c/w Nut20 XP2019 Gun Plug Screw21 XP2020 Gun Plug Nut22 XP2021 Gun Plug Terminal23 XP2022 A/C Gun Plug Body24 XP2023 Gun Plug Body O Ring25 XP2025 Liner Nipple O Ring26 XP2026 Liner Retaining Nut* Denotes Standard Build

Components



XP2002-10 10mm ~ 3/8" 65.0 FLUSHXP2002-13 13mm ~ 1/2"XP2002-16 16mm ~ 5/8" 67.5 2.5mm ~ 3/32" 24.5 19.0XP2002-19 19mm ~ 3/4"XP2002-16L 16mm ~ 5/8" 75.0 6.5mm ~ 1/4"XP2002-19L 19mm ~ 3/4"XP3002-13 13mm ~ 1/2"XP3002-16 16mm ~ 5/8" 75.0 3.0mm ~ 1/8"XP3002-19 19mm ~ 3/4" 27.0 21.0XP3002-16L 16mm ~ 5/8" 78.5 6.5mm ~ 1/4"XP3002-19L 19mm ~ 3/4"

TIP DIMENSIONS PART NO. WIRE SIZE THREAD (T) DIAMETER (D) LENGTH (L) MATERIALmm mmXP2003-09 0.9mm ~ 0.035"XP2003-10 1.0mm ~ 0.040"XP2003-12 1.2mm ~ 0.045"

M8 x 1.25 8.0 38.0XP2003-13 1.3mm ~ 0.052"

XP2003-10A 1.0mm ~ 0.040"XP2003-12A 1.2mm ~ 0.045"

CuCrZrXP3003-10 1.0mm ~ 0.040"XP3003-12 1.2mm ~ 0.045"XP3003-13 1.3mm ~ 0.052"

M10 x 1.5 10.0 45.0XP3003-16 1.6mm ~ 0.063"

XP3003-10A 1.0mm ~ 0.040"XP3003-12A 1.2mm ~ 0.045"

B

H

L

D

TL

D

Note: Standard nozzles give a tiprecess of 2.5mm or 3.0mm which isideal for the majority of weldingapplications.The long series nozzles have a6.5mm recess which should be used for core wire welding, pulsewelding and high amperagewelding requiring long wire stick outs.Torches are shipped with standardconsumables, however when usingthe torch at its maximum rating orfor pulse welding it isrecommended that you use HDconsumables for improvedperformance and consumable life.


Note: For Flux Core Wire 1.6mm Liner is recommended.Part Number XP2024-16-30.

10

14

13

8

9

11

7

6

15

16

19

20

21222324

C

1

2

3

4

17

18

A

B

D

12

5

23

19


350A







20

A XP3002-13 Conical Nozzle 13mm / 1/2"XP3002-16* Tapered Nozzle 16mm / 5/8"XP3002-19 Tapered Nozzle 19mm / 3/4"XP3002-16L Tapered Nozzle 16mm / 5/8" - ExtendedXP3002-19L Tapered Nozzle 19mm / 3/4" - Extended

Nozzles


B XP3003-10 Contact Tip 1.0mm / 0.040" M10 CuCrZrXP3003-12* Contact Tip 1.2mm / 0.045" M10 CuCrZrXP3003-13 Contact Tip 1.3mm / 0.052" M10 CuCrZrXP3003-16 Contact Tip 1.6mm / 0.063" M10 CuCrZrXP3003-10A Contact Tip 1.0mm / 0.040" Aluminium M10 CuCrZrXP3003-12A Contact Tip 1.2mm / 0.045" Aluminium M10 CuCrZr

Contact Tips


C XP3524-12-30* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ftXP3524-12-40* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ftXP3524-12-50* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ftXP3524-16-30 Steel Liner 1.6mm / 0.063" x 3m / 10ftXP3524-16-40 Steel Liner 1.6mm / 0.063" x 4m / 13ftXP3524-16-50 Steel Liner 1.6mm / 0.063" x 5m / 16ft

D XP2024PC-12-30 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ftXP2024PC-12-40 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ftXP2024PC-12-50 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ftXP3524PC-16-30 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ftXP3524PC-16-40 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ftXP3524PC-16-50 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ftXP2024PS-12-30 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ftXP2024PS-12-40 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ftXP2024PS-12-50 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ftXP3524PS-16-30 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ftXP3524PS-16-40 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ftXP3524PS-16-50 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft

Liners


1 XP3004C* Diffuser - Ceramic2 XP3505* Head Assembly3 XP3506B* Heat Shield4 XP3501 Swan Neck5 XP3507 Lock Nut M146 XP3008 Ball Joint and Cable Support7 XP2009 Handle Lock Nut8 XP3510-30 Cable Assembly x 3m


9 XP2011 Cable Terminal - Female10 XP2012 Handle Kit c/w Lock Nut11 XP2013 Hanger Hook12 XP2014 Trigger13 XP3017 Cable Support14 XP3027 Cable Support Nut15 XP2015 Cable Terminal - Male16 XP2016 Lock Nut M1217 XP2018 A/C Gun Plug Housing c/w Nut18 XP2019 Gun Plug Screw19 XP2020 Gun Plug Nut20 XP2021 Gun Plug Terminal21 XP2022 A/C Gun Plug Body22 XP2023 Gun Plug Body O Ring23 XP2025 Liner Nipple O Ring24 XP2026 Liner Retaining Nut* Denotes Standard Build

Components



XP3002-13 13mm ~ 1/2"XP3002-16 16mm ~ 5/8" 75.0 3.0mm ~ 1/8"XP3002-19 19mm ~ 3/4" 27.0 21.0XP3002-16L 16mm ~ 5/8" 78.5 6.5mm ~ 1/4"XP3002-19L 19mm ~ 3/4"

TIP DIMENSIONS PART NO. WIRE SIZE THREAD (T) DIAMETER (D) LENGTH (L) MATERIALmm mmXP3003-10 1.0mm ~ 0.040"XP3003-12 1.2mm ~ 0.045"XP3003-13 1.3mm ~ 0.052" M10 x 1.5 10.0 45.0 CuCrZrXP3003-16 1.6mm ~ 0.063"

XP3003-10A 1.0mm ~ 0.040"XP3003-12A 1.2mm ~ 0.045"

B

H

L

D

TL

D

Note: Standard nozzles give a tiprecess of 3.0mm which is ideal for the majority of weldingapplications.The long series nozzles have a6.5mm recess which should be used for core wire welding, pulse welding and high amperagewelding requiring long wire stickouts.


12

20

21

151819 17

16

3

14

13

7

1110

9

6

8

4

1

2

A

B

C

2422

23

D

5

23

21

Rating: 400A, 12kW, Mixed Gas (80/20), EN60974-7 @ 80% Duty Cycle. 1.0mm to 2.4mm wires

400A







22


Nozzles


B XP3003-12* Contact Tip 1.2mm / 0.045" M10 CuCrZrXP3003-13 Contact Tip 1.3mm / 0.052" M10 CuCrZrXP3003-16 Contact Tip 1.6mm / 0.063" M10 CuCrZrXP3003-20 Contact Tip 2.0mm / 0.080" M10 CuCrZrXP3003-24 Contact Tip 2.4mm / 0.095" M10 CuCrZrXP3003-10A Contact Tip 1.0mm / 0.040" Aluminium M10 CuCrZrXP3003-12A Contact Tip 1.2mm / 0.045" Aluminium M10 CuCrZr

Contact Tips


C XP3524-12-30* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ftXP3524-12-40* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ftXP3524-12-50* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ftXP3524-16-30 Steel Liner 1.6mm / 0.063" x 3m / 10ftXP3524-16-40 Steel Liner 1.6mm / 0.063" x 4m / 13ftXP3524-16-50 Steel Liner 1.6mm / 0.063" x 5m / 16ftXP4024-24-30 Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 3m / 10ftXP4024-24-40 Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 4m / 13ftXP4024-24-50 Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 5m / 16ft

D XP3524PC-16-30 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ftXP3524PC-16-40 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ftXP3524PC-16-50 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ftXP4024PC-20-30 Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 3m / 10ftXP4024PC-20-40 Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 4m / 13ftXP4024PC-20-50 Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 5m / 16ftXP3524PS-16-30 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ftXP3524PS-16-40 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ftXP3524PS-16-50 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ftXP4024PS-20-30 Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 3m / 10ftXP4024PS-20-40 Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 4m / 13ftXP4024PS-20-50 Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 5m / 16ftXP3524PS-16-40 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ftXP3524PS-16-50 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ftXP4024PS-20-30 Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 3m / 10ftXP4024PS-20-40 Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 4m / 13ftXP4024PS-20-50 Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 5m / 16ft

Liners



XP3002-13 13mm ~ 1/2"XP3002-16 16mm ~ 5/8" 75.0 3.0mm ~ 1/8"XP3002-19 19mm ~ 3/4" 27.0 21.0

XP3002-16L 16mm ~ 5/8" 78.5 6.5mm ~ 1/4"XP3002-19L 19mm ~ 3/4"

TIP DIMENSIONS PART NO. WIRE SIZE THREAD (T) DIAMETER (D) LENGTH (L) MATERIALmm mmXP3003-12 1.2mm ~ 0.045"XP3003-13 1.3mm ~ 0.052"XP3003-16 1.6mm ~ 0.063"

M10 x 1.5 10.0 45.0 CuCrZrXP3003-20 2.0mm ~ 0.080"XP3003-24 2.4mm ~ 0.095"

XP3003-10A 1.0mm ~ 0.040"XP3003-12A 1.2mm ~ 0.045"

B

H

L

D

TL

D

Note: Standard nozzles give a tiprecess of 3.0mm which is ideal for the majority of weldingapplications.The long series nozzles have a6.5mm recess which should be used for core wire welding, pulsewelding and high amperagewelding requiring long wire stick outs.


1 XP3004C* Diffuser - Ceramic2 XP3505* Head Assembly3 XP3506B* Heat Shield - Moulded4 XP4001 Swan Neck5 XP3507 Lock Nut M146 XP4008 Ball Joint and Cable Support7 XP2009 Handle Lock Nut8 XP4010-30 Cable Assembly x 3m


9 XP2011 Cable Terminal - Female10 XP2012 Handle Kit c/w Lock Nut11 XP2013 Hanger Hook12 XP2014 Trigger13 XP3017 Cable Support14 XP3027 Cable Support Nut15 XP2015 Cable Terminal - Male16 XP2016 Lock Nut M1217 XP2018 A/C Gun Plug Housing c/w Nut18 XP2019 Gun Plug Screw19 XP2020 Gun Plug Nut20 XP2021 Gun Plug Terminal21 XP2022 A/C Gun Plug Body22 XP2023 Gun Plug Body O Ring23 XP2025 Liner Nipple O Ring24 XP2026 Liner Retaining Nut* Denotes Standard Build

Components


26

3332

35 34

31

28

30

29

27

19

20

7

8

9

17

16

18

12

11

25

1

3

5

2

4

6

A

B

D

C

E

2423

22

21

10

14

15

13

F

8

IN

<<

<

34

23


320W


Welding Torch c/w Euro Fitting XP320W-30E XP320W-40E XP320W-50E

Welding Torch c/w Tweco Fitting XP320W-30T XP320W-40T XP320W-50T

Welding Torch c/w Miller Fitting XP320W-30M XP320W-40M XP320W-50M

Welding Torch c/w Lincoln Fitting XP320W-30L XP320W-40L XP320W-50L

24

A XP2002-10 Conical Nozzle 10mm / 3/8"XP2002-13 Conical Nozzle 13mm / 1/2"XP2002-16* Tapered Nozzle 16mm / 5/8"XP2002-19 Tapered Nozzle 19mm / 3/4"XP2002-16L Tapered Nozzle 19mm / 3/4" - ExtendedXP2002-19L Tapered Nozzle 19mm / 3/4" - Extended

B XP3002-13 Conical Nozzle 13mm / 1/2"XP3002-16 Tapered Nozzle 16mm / 5/8"XP3002-19 Tapered Nozzle 19mm / 3/4"XP3002-16L Tapered Nozzle 16mm / 5/8" - ExtendedXP3002-19L Tapered Nozzle 19mm / 3/4" - Extended

Nozzles


C XP2003-09 Contact Tip 0.9mm / 0.035" M8 CuCrZrXP2003-10* Contact Tip 1.0mm / 0.040" M8 CuCrZrXP2003-12 Contact Tip 1.2mm / 0.045" M8 CuCrZrXP2003-13 Contact Tip 1.3mm / 0.052" M8 CuCrZrXP2003-10A Contact Tip 1.0mm / 0.040" Aluminium M8 CuCrZrXP2003-12A Contact Tip 1.2mm / 0.045" Aluminium M8 CuCrZr

D XP3003-10 Contact Tip 1.0mm / 0.040" M10 CuCrZrXP3003-12 Contact Tip 1.2mm / 0.045" M10 CuCrZrXP3003-13 Contact Tip 1.3mm / 0.052" M10 CuCrZrXP3003-16 Contact Tip 1.6mm / 0.063" M10 CuCrZrXP3003-10A Contact Tip 1.0mm / 0.040" Aluminium M10 CuCrZrXP3003-12A Contact Tip 1.2mm / 0.045" Aluminium M10 CuCrZr

Contact Tips


1 XP2004C* Diffuser - Ceramic2 XP3004C Diffuser - Ceramic3 XP2005* Head Assembly - M8 Tips4 XP3005 Head Assembly - M10 Tips5 XP2006B* Heat Shield - M8 Head6 XP3006B Heat Shield - M10 Head7 XP3201 Swan Neck8 XP3228 Grub Screw9 XP3229 O Ring Pack10 XP3230-30 Power Cable Assy x 3m

XP3230-40 Power Cable Assy x 4mXP3230-50 Power Cable Assy x 5m

11 XP3231-30 Liner Conduit Assy x 3mXP3231-40 Liner Conduit Assy x 4mXP3231-50 Liner Conduit Assy x 5m

12 XP3232-30 Water Hose Assy x 3mXP3232-40 Water Hose Assy x 4mXP3232-50 Water Hose Assy x 5m

13 XP3233-30 Switch Lead Assy x 3mXP3233-40 Switch Lead Assy x 4mXP3233-50 Switch Lead Assy x 5m

14 XP2011 Cable Terminal - Female15 XP3234 Ball Joint c/w Cover Clamp16 XP2009 Handle Lock Nut17 XP3208 Cable Support18 XP2012 Handle Kit c/w Lock Nut19 XP2013 Hanger Hook20 XP2014 Trigger21 XP3235-30 Canvas Cover x 3m

XP3235-40 Canvas Cover x 4mXP3235-50 Canvas Cover x 5m

22 XP3017 Cable Support23 XP3027 Cable Support Nut24 XP3236 Canvas Cover Clamp & Retainer25 XP3237 Water Hose Nipple26 XP3238 Water Outlet Hose Assembly27 XP3240 W/C Housing c/w Supports28 XP2019 Gun Plug Screw29 XP2020 Gun Plug Nut30 XP2015 Cable Terminal - Male31 XP2021 Gun Plug Terminals32 XP3241 W/C Gun Plug Body33 XP2023 Gun Plug Body O Ring34 XP2025 Liner Nipple O Ring35 XP2026 Liner Retaining Nut* Denotes Standard Build

Components


E XP2024-12-30 Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ftXP2024-12-40 Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ftXP2024-12-50 Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ftXP3524-16-30 Steel Liner 1.6mm / 0.063" x 3m / 10ftXP3524-16-40 Steel Liner 1.6mm / 0.063" x 4m / 13ftXP3524-16-50 Steel Liner 1.6mm / 0.063" x 5m / 16ft

F XP2024PC-12-30 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ftXP2024PC-12-40 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ftXP2024PC-12-50 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ftXP3524PC-16-30 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ftXP3524PC-16-40 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ftXP3524PC-16-50 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ftXP2024PS-12-30 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ftXP2024PS-12-40 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ftXP2024PS-12-50 Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ftXP3524PS-16-30 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ftXP3524PS-16-40 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ftXP3524PS-16-50 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft

Liners



XP2002-10 10mm ~ 3/8" 65.0 FLUSHXP2002-13 13mm ~ 1/2"XP2002-16 16mm ~ 5/8" 67.5 2.5mm ~ 3/32" 24.5 19.0XP2002-19 19mm ~ 3/4"XP2002-16L 16mm ~ 5/8" 75.0 6.5mm ~ 1/4"XP2002-19L 19mm ~ 3/4"XP3002-13 13mm ~ 1/2"XP3002-16 16mm ~ 5/8" 75.0 3.0mm ~ 1/8"XP3002-19 19mm ~ 3/4" 27.0 21.0XP3002-16L 16mm ~ 5/8" 78.5 6.5mm ~ 1/4"XP3002-19L 19mm ~ 3/4"

TIP DIMENSIONS PART NO. WIRE SIZE THREAD (T) DIAMETER (D) LENGTH (L) MATERIALmm mmXP2003-09 0.9mm ~ 0.035"XP2003-10 1.0mm ~ 0.040"XP2003-12 1.2mm ~ 0.045" M8 x 1.25 8.0 38.0XP2003-13 1.3mm ~ 0.052"

XP2003-10A 1.0mm ~ 0.040"

CuCrZrXP2003-12A 1.2mm ~ 0.045"XP3003-10 1.0mm ~ 0.040"XP3003-12 1.2mm ~ 0.045"XP3003-13 1.3mm ~ 0.052"

M10 x 1.5 10.0 45.0XP3003-16 1.6mm ~ 0.063"

XP3003-10A 1.0mm ~ 0.040"XP3003-12A 1.2mm ~ 0.045"

B

H

L

D

TL

D

Note: Standard nozzles give a tiprecess of 2.5mm or 3.0mm which isideal for the majority of weldingapplications.The long series nozzles have a6.5mm recess which should be used for core wire welding, pulsewelding and high amperagewelding requiring long wire stick outs.Torches are shipped with standardconsumables, however when usingthe torch at its maximum rating orfor pulse welding it isrecommended that you use HDconsumables for improvedperformance and consumable life.


4

3

A

B

1

2

C

28

3132 30 29

18

27

2625

24

2021

22 23

19

8

17

16

157

12

115

96 10

D

5

<<

IN

<

13

14

31

25


450W


Welding Torch c/w Euro Fitting XP450W-30E XP450W-40E XP450W-50E

Welding Torch c/w Tweco Fitting XP450W-30T XP450W-40T XP450W-50T

Welding Torch c/w Miller Fitting XP450W-30M XP450W-40M XP450W-50M

Welding Torch c/w Lincoln Fitting XP450W-30L XP450W-40L XP450W-50L

26


Nozzles


B XP3003-10 Contact Tip 1.0mm / 0.040" M10 CuCrZrXP3003-12* Contact Tip 1.2mm / 0.045" M10 CuCrZrXP3003-13 Contact Tip 1.3mm / 0.052" M10 CuCrZrXP3003-16 Contact Tip 1.6mm / 0.063" M10 CuCrZrXP3003-20 Contact Tip 2.0mm / 0.080" M10 CuCrZrXP3003-24 Contact Tip 2.4mm / 0.095" M10 CuCrZrXP3003-10A Contact Tip 1.0mm / 0.040" Aluminium M10 CuCrZrXP3003-12A Contact Tip 1.2mm / 0.045" Aluminium M10 CuCrZr

Contact Tips


1 XP3004C* Diffuser - Ceramic2 XP3505* Head Assembly3 XP3506B* Heat Shield4 XP4501 Swan Neck5 XP3228 Grub Screw6 XP3229 O Ring Pack7 XP3230-30 Power Cable Assy x 3m

XP3230-40 Power Cable Assy x 4mXP3230-50 Power Cable Assy x 5m

8 XP3231-30 Liner Conduit Assy x 3mXP3231-40 Liner Conduit Assy x 4mXP3231-50 Liner Conduit Assy x 5m

9 XP3232-30 Water Hose Assy x 3mXP3232-40 Water Hose Assy x 4mXP3232-50 Water Hose Assy x 5m

10 XP3233-30 Switch Lead Assy x 3mXP3233-40 Switch Lead Assy x 4mXP3233-50 Switch Lead Assy x 5m

11 XP2011 Cable Terminal - Female12 XP3234 Ball Joint c/w Cover Clamp13 XP2009 Handle Lock Nut14 XP3208 Cable Support15 XP2012 Handle Kit c/w Lock Nut16 XP2013 Hanger Hook17 XP2014 Trigger18 XP3235-30 Canvas Cover x 3m

XP3235-40 Canvas Cover x 4mXP3235-50 Canvas Cover x 5m

19 XP3017 Cable Support20 XP3027 Cable Support Nut21 XP3236 Canvas Cover Clamp & Retainer22 XP3237 Water Hose Nipple23 XP3238 Water Outlet Hose Assy24 XP3240 W/C Housing c/w Supports25 XP2019 Gun Plug Screw26 XP2020 Gun Plug Nut27 XP2015 Cable Terminal - Male28 XP2021 Gun Plug Terminals29 XP3241 W/C Gun Plug Body30 XP2023 Gun Plug Body O Ring31 XP2025 Liner Nipple O Ring32 XP2026 Liner Retaining Nut* Denotes Standard Build

Components


C XP3524-12-30* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ftXP3524-12-40* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ftXP3524-12-50* Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ftXP3524-16-30 Steel Liner 1.6mm / 0.063" x 3m / 10ftXP3524-16-40 Steel Liner 1.6mm / 0.063" x 4m / 13ftXP3524-16-50 Steel Liner 1.6mm / 0.063" x 5m / 16ftXP4024-24-30 Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 3m / 10ftXP4024-24-40 Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 4m / 13ftXP4024-24-50 Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 5m / 16ft

D XP2024PC-12-30 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ftXP2024PC-12-40 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ftXP2024PC-12-50 Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ftXP3524PC-16-30 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ftXP3524PC-16-40 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ftXP3524PC-16-50 Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ftXP4024PC-20-30 Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 3m / 10ftXP4024PC-20-40 Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 4m / 13ftXP4024PC-20-50 Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 5m / 16ftXP3524PS-16-30 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ftXP3524PS-16-40 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ftXP3524PS-16-50 Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ftXP4024PS-20-30 Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 3m / 10ftXP4024PS-20-40 Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 4m / 13ftXP4024PS-20-50 Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 5m / 16ft

Liners



XP3002-13 13mm ~ 1/2"XP3002-16 16mm ~ 5/8" 75.0 3.0mm ~ 1/8"XP3002-19 19mm ~ 3/4" 27.0 21.0

XP3002-16L 16mm ~ 5/8" 78.5 6.5mm ~ 1/4"XP3002-19L 19mm ~ 3/4"

TIP DIMENSIONS PART NO. WIRE SIZE THREAD (T) DIAMETER (D) LENGTH (L) MATERIALmm mmXP3003-10 1.0mm ~ 0.040"XP3003-12 1.2mm ~ 0.045"XP3003-13 1.3mm ~ 0.052"XP3003-16 1.6mm ~ 0.063"

M10 x 1.5 10.0 45.0 CuCrZrXP3003-20 2.0mm ~ 0.080"XP3003-24 2.4mm ~ 0.095"

XP3003-10A 1.0mm ~ 0.040"XP3003-12A 1.2mm ~ 0.045"

B

H

L

D

TL

D

Note: Standard nozzles give a tiprecess of 3.0mm which is ideal for the majority of weldingapplications.The long series nozzles have a6.5mm recess which should be used for core wire welding, pulsewelding and high amperagewelding requiring long wire stick outs.


27

Alternate Ends – Air Cooled

1 H2022E Hobart Rear End Kit c/w Housing

Hobart


1 L2022E Lincoln Rear End Kit c/w Housing

Lincoln


1 ML2022E Miller Rear End Kit c/w Housing2 ML2022-116 Wire Guide (Up to 1.6mm Wire)

ML2022-332 Wire Guide (2.0 to 3.2mm Wire)

Miller


1 T2022E Tweco Rear End Kit c/w Housing

Tweco


28

Alternate Ends – Water Cooled

1 L3241E Lincoln Rear End Kit c/w Housing

Lincoln


1 ML3241E Miller Rear End Kit c/w Housing2 ML2022-116 Wire Guide (Up to 1.6mm Wire)

ML2022-332 Wire Guide (2.0 to 3.2mm Wire)

Miller


1 T3241E Tweco Rear End Kit c/w Housing

Tweco


Parweld LimitedBewdley Business ParkLong BankBewdleyWorcestershireEngland

tel. +44 1299 266800fax. +44 1299 266900

[email protected]

parweld xp8 mig torch

Documents

Transcript of parweld xp8 mig torch