P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor...

97
P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below: · 85 Ill G.M. - 6DG101 thru 6DG999 Data covering .Machine Serial Ranges prefixed with designation 7DG, 8DG, etc., and machines powered with optional power plants will be found contained in Supplements at rear of this Manual. CLAR~ EQUIPMENT COMPANY ¢'/_ 7' Construction Machinery Division l!hmton Harbor, Michigan, U.S. A. 1,i/ii~nada: Canadian Clark, Ud., St. Thomas, Ontario ~-~- -

Transcript of P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor...

Page 1: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

P.A.RTS ·.wANUAL

Noe 2086

odel 5 III Tractor Shovel

Information contained herein pertains to Machine Serial Numbers listed below: ·

85 Ill G.M. - 6DG101 thru 6DG999

Data covering .Machine Serial Ranges prefixed with designation 7DG, 8DG, etc., and machines powered with optional power plants will be found contained in Supplements at rear of this Manual.

CLAR~ EQUIPMENT COMPANY ¢'/_ 7'

Construction Machinery Division • l!hmton Harbor, Michigan, U.S. A.

1,i/ii~nada: Canadian Clark, Ud., St. Thomas, Ontario ~-~- -

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CLARK warrants that the products manufactured by it shall be free from defects in material and workmanship. CLARK'S warranty obligation shall be limited to replacing or repairing F.0.B. CLARK'S factory, or allowing credit for, at CLARK'S option, any part which under normal and proper use and maintenance, proves defective in material and workmanship within six months after delivery to or 1,000 hours of use by the first ultimate user, which­ever shall occur first; provided, however, that the product is placed in use not later than one year after shipment from CLARK'S plant; and that notice of any such defect and satisfactory proof thereof is promptly and properly given to CLARK; and such material shall have been returned to the factory, transportation charges prepaid and found by CLARK lo have been defective. No products shall be returned to the factory without prior written approval by CLARK. CLARK shall not be liable for any contingent or special damages or liabilities, or for failures arising out of any application of its products not expressly approved by it in writing for such specific application.

CLARK makes no warranty in respect to damage to or defects in any product caused by overloading or other misuse, neglect or accident, nor does CLARK make any warranty as to any product which has been repaired or altered in any way which, in the sole judgment of CLARK, affects the performance, stability or purpose for which it was manufactured.

CLARK makes no warranty whatsoever in respect of parts, attachments or trade accessories not manufactured by it but instead the applicable war­ranties, if any, of the respective manufacturers thereof shall apply.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES (EXCEPT OF TITLE), EXPRESS OR IMPLIED INCLUDING WARRANTY OF MER­CHANTABILITY AND OF FITNESS.

It is CLARK'S policy to constantly strive to improve its products. The right therefore is reserved to make changes in design and improvements when­ever it is believed the efficiency of the product will be improved thereby, but without incurring any obligation to incorporate such improvements in any product which has been shipped or is in service.

Revised July, 1962

CLARK EQUIPMENT COMPANY Construction Machinery Division

BENTON HARBOR, MICHIGAN, U.S.A. In Canada: Canadian Clark, Ltd., St. Thomas, Ontario

Page 3: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

PARTS ANUAL No. 2086

DEL 8S Ill

Information contained herein pertains to Machine Serial Numbers listed below:

8S m G.M. - 6DG101 thru 6DG999

Data covering Machine Serial Ranges prefixed with designation 7DG, 8DG, etc., and machines powered with optional power plants will be found contained in Supplements at rear of this Manual.

2M661 S 1833C6 l 94SPR-215

Record Your Machine

Serial Number Here

(L'IRK EQUIPMENT COMPANY Construction Machinery Division BENTON HARBOR, MICHIGAN, U.S.A. In Canada: Canadian Clark, Ltd., St. Thomas, Ontario

ffllGHIGAH

Printed in U.S.A.

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BUCKET INDICATOR

BATTERY COMPARTMENT CO'lER

BUCKET BELLCRANK----!

BUCKET PUSHRODS

BUCKET CYLINDERS

'" "'\"

FRONT AXLE BOOM

MODEL 85 Ill TRACTOR SHOVEL

~

J

HOOD

GRILLE

'~OD SIDE L-PANEL

HYDRAULIC RESERVOIR

REAR AXLE

STEP ASSEMBLY

BOOM CYLINDER

TS-6766-P

J

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~ rm:rm:m CONSTRUCTION MACHINERY DIVISION

WHEN OR.DER.ING REPAIR PARTS To assure the best results and to maintain the original quality built into the machine it is important that only Clark-Approved Parts be used when new parts are required.

IMPORTANT: Always furnish the distributor with the machine serial number when ordering parts. Order through your nearest Clark Distributor, for THE MICHIGAN LINE. Always give serial number of machine. Furnish: Quantity, Part Number and Description.

WHEN PARTS ARE RECEIVED Check immediately for quantity, correctness and condition. Advise your Michigan Distributor of any error. Claims for damages, during shipment, should be made to the carrier immediately.

INDEX MODEL 85 III A Page

Accelerator Pedal and linkage ---·-·······---·············--········ 17 Accelerator Rods .............................. ,............................. 17

Accessories, Engine .......................................................... 1

Air. Brake Pedals -------------------------------------------------------------- 50

Air -Brake Valve ---------------------------------------------------------------- 50 Air Breather Check Valve, Torque Converter ............ 21, 27

Air Breather, Torque Converter ................................ 21, 27 Air Breather, Transmission .............................................. 21

Air Cleaner Assembly ------------------------------------------------------ 13 Air Cleaner Connections ····---·-----------····-··---------····-···----- 12

Air Cleaner, Element -···········-·.·-------·······----------·······---------- 13

Air Lines, Brake ·······--------------······ .. ··----------·····--····-----······· 53 Air Pressure Gauge -----------·······-------------········--------····.73, 75

Air Pressure Sender Unit ---········-··--------·········-··----······------ 53

Air Reservoir ····-----------·········-··--------········--···------······-··--··- 53 Ammeter ---------------------------------------------------------------------.73, 75 Axle Assembly - Front Drive ------------------------------------------ 33 A:kle Assembly - Rear Drive Steer ---------·········---------····· 3-j

B Back Rest Cushion ···-···-------·······-------------··--·····------ 10 Back-Up Lamp Assembly ------------------------------------------------ 3 Battery, Battery Hold Down and Cables ------------------------ 82

Battery Cables ------------------------------------------------------------------ 82 Battery Hold Down -------------------------------------------------------- 82 Bellcranks, Boom and Push Rod -------------------------------------- 7

Boom ····-------········-···---------············-··-··------·--·······-···-----···-- 7 Boom Cylinder Assembly ------------------------------------------------ 66 Brake Air Lines ······-------------···········-··-------------······------------ 53 Brake Assembly - Front -------------------------------------------------- 42 Brake Assembly - Rear --------"'---------------------------------------- 43 Brake Assembly, Parking ------------------------------------------------ 45 Brake Controls, Parking -------------------------------------------------- 46 Brake Lever Assembly, Parking -------------······-····-------------- 47

Brake Pedals -------------------------------------------------------------------- 50 Brake Valve, Air -------------------------------------------------------------- 50 Brake Valve and Controls ················-·-····-----------··········-·-- 50 Brake Wheel Cylinder ------------------------------------------------------ 44

PM 2086 [A]

Page

Breather, Torque Converter Air __________________________________ 21, 27

Breather, Transmission Air ---·······················-·····-··-···-······ 21 Bucket Assembly Data ---------------------------------------------------- 7 Bucket and Boom Hydraulic Pump ---------------------------------- 68 Bucket and Boom Hydraulic System -------------------------------- 65

Bucket Cutting Edges ------------------------------------------------------ 7 Bucket" Cylinder Assembly ---------------------------------------------- 67 Bucket Indicator -------··-·-···········-------------------------------------·· 7 Bucket, Indicator, Boom, Bellcranks and Pushrods ---·--··-· 7

Bucket Pushrods ---------------------------------------------------------------- 7 Bucket, Seat ---------------------------------------------------------------------- 10 Bucket Seat Assembly ------------,----------------------------------------- l 0 Bucket Teeth Data ------------------------------------------------------------ 7 Button, Starter ---------------------::------------------------------------.73, 7 5

C

Cab Assembly ------------------------------------------------------------------ 79 Cab Head Lamp -------------------------------------------------------------- 79 Cab Wiring Harness ---------------------···············-·········-··-··--·- 79 Cable, Emergency Shut-Off -------------------------------------------- 17 Cable, Engine Shut-Off -------------------------------------------------- 17 Cables ------------------------------------------------------------------------------ 82 Cap, Fuel Tank---------------------------------------------------------------- 14 Cap, Oil Reservoir ---·--·········-······----------------------·-·-············ 30 Cap, Radiator ·········--·-------·----------------·-·········-----····---------- 11 Cap, Steering Gear Filler----············----····--·-··------------------ 61

Case, Transmission ····················-----···-------------·------·······-·· 21 Cartridge Kit, Transmission and Converter Filter ----····-- 27

Charging Pump~ Convertc; ···-- ················--····-··--·-·····---· 29 Cleaner, Air---··--·····------·-····----------··············---------------------· 13 Clips, Wiring, Pipe and Hose ------------------------------------80, 81 Clutch Group, Forward, Reverse and Low -···-·-··············- 22

Cluster Assembly - Power ---------------·········-··-····-------------- 51 Clutch Group - High ------------------------------------------------------ 23 Cockpit and Inspection Plates ------------··-························.4, 5

Cockpit Wiring Harness-------·---·····-······-···-----····--------····-·-- 82 Column Assembly, Steering -------------------------------------------- 60 Connections, Muffler, Tailpipe and Air Cleaner-----··-···· 12

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~ ~

CONSTRUCT/ON MACHINERY DIVISION -Page

Connections, Radiator ···---------············-------······················· 11 Control Valve Assembly - Transmission .......................... 24 Control Rod, Governor .................................................... 17 Control Valve Assembly .................................................. 71

Converter Assembly, Torque ------------······························ 29 Converter Charging Pump .............................................. 29 Converter Pressure Regulating Valve .............................. 25

Counterweight .................................................................. 3

Cover Assembly, Front ········----------············------·············· 9 Converter to Transmission Prop Shaft ------------······--·------- 48 Cradle Assembly .............................................................. 2

Cushion, Back Rest -----------······-------------···-······-··------------··- 10 Cushion, Seat --------------······-------------·······-----------------········· 10 Cutting Edges, Main ---------------··········------------·-····------------· 7 Cutting Edges, Side ........................................................ 7 Cylinder, Brake Wheel .................................. : ................. 44 Cylinder Assembly, Boom ................................................ 66 Cylinder Assembly, Bucket .............................................. 67 Cylinder Assembly, Steering .......................................... 63

D Dash lamp ................................................................ ..73, 7 5

Decals and Instruction Plates -------··-------------------------------·· 82 De-Clutch Valve, Transmission -------····-----·-·········---------···· 24 Diagram, Cockpit Wiring ............................................ 83, 84

Diagram, Engine Wiring ····--------·····------------------··········----- 85 Differential and Carrier Assembly - Front Drive -------··· 35 Differential and Carrier Assembly - Rear Drive Steer .. 39 Dipstick, Fuel Tank ............................................................ 14

Dipstick, Oil Reservoir ··--····----------······-------------··········------- 30 Dipstick, Transmission Oil Level ······-------------·----------------·· 21 Drag link Assembly .................................................. 54

E

Element, Air Cleaner ---·········------------···········- 13 Element, Hydraulic Reservoir Filter -----------········---------···· 31 Element, Lighter ........................................................ ..73, 75 Emergency Shut.Off Cable ............................................ 17 Emergency Stop Plate .................................................... 82

Engine and Accessories -----------------------··-······-----------······· Engine Oil Pressure Gauge ---------------------------------------.73, 75

Engine Hourmeter ----------------------·············---------······-······· 82 Engine Shut-Off Cable .................................................... 17

Engine Support Parts ··········-····------------······---------------····-- 1 Engine Temperature Gauge -·--·-·······------------------------.73, 75

F

Fan Shroud, Radiator ...................................................... 11

Fenders --·········------------·······---------------------···········-----·--······ 9 Filler Cap, Oil Reservoir -------------------········-···--------··········- 30 Filler Cap, Steering Gear---------------------------········-··------·-·· 61 Filter Assembly, Hydraulic Reservoir Oil -------···············-- 31 Filter Assembly, Transmission and Converter Oil -------····· 27

Filter Element, Hydraulic Reservoir Oil ----------··········--·-·· 31 Forward, Reverse and Low Clutch Group ------------------··-- 22

[ B ]

Page

Foot Switch, Horn ····················-------------------·········---------··· 76 Foot Valve ........................................................................ 50 Frame and Cradle Assembly .......................................... 2 Front Brake Assembly ...................................................... 42

Front Cover Assembly --·-····-------------------···········---------------· 9

Front Drive Axle Assembly ···············-······--·--·-··---··········-- 33 Front Drive Differential and Carrier Assembly ······-···· 35

Front Drive Planet Carrier Assembly -----···-----------------····· 41 Fuel Lines -------------· ________ -----·--·-·················---------------·-·-····-- 15 Fuel Tank .......................................................................... 14 Fuel Tank Cap.................................................... 14 Fuel Tank Dipstick ............................................................ 14

Fuel Tank Inspection Plate------------·········-····-------------·-···-- 14

Fuel Tank Strainer ---···-·················-----------------··············-·· 14 Fuse - .75 Amp ......................................................... .73, 75 Fuse - 20 Amp ........................................................... .73, 75. Fuse, lighter ............................................................... .73, 75

G

Gauge, Air Pressure ---··-·········-·······--------- ··---·········-···.73, 75 Gauge, Engine Oil Pressure ------------···----·-···········-------.73, 75 Gauge, Engine Temperature -----------········------------------.73, 75 Gauge, Torque Converter Temperature --------·----········.73, 75

Gear Assembly, Steering ··--------------------··············------------ 61 Glass Pattern Kit -----------------------················----------------······- 79

Governor ·········--------------·-··········-····-------········-·········-····---- 53 Governor Control Rod ---------------------------·············------------·· 17 Grille and Counterweight ·-·······-------------------··--················ 3 Grille and Shroud Assembly .......................................... 3

Group, Seat and Support ----·--·····----------------------------····-- 10

Group, Steering Linkage ··············----------------····-·········------ 56

H Hand Brake ...................................................................... 47

Handle and Cover, Reservoir Filter---------------·-···-·-··········· 31 Hand Rails .. ,................................................................... 9

Harness, Cab Wiring -----------···------····-----------------------········· 79 Harness, Cockpit Wiring -------------------··-··················-·--··-··· 82 Harness, Instrument Panel Wiring ----········-----------------·-····· 75

Harness, Main Wiring ············------------------·················--·-· 82 Harness, Tail Light Wiring -----------················-··-·····---------- 82 Head lamp Assembly- Cab .......................................... 79 Head lamp Assembly - Standard .................................. 9 High Clutch Group .......................................................... 23

Hood, Cover, Panels, Fenders and Steps ----------------------·· 9

Horn and Foot Switch ------··········-------------------·················-· 76 Hourmeter, Engine ···-----------------·-··············--------------------·· 82

Hourmeter Pressure Switch ········-----------------····-··············-­Hydraulic Oil Reservoir ---------------··········-------------------·-···· 30 Hydraulic Pump - Bucket and Boom .............................. 68 Hydraulic Pump - Steering ............................................ 62

Hydraulic Reservoir Filter Assembly -------------------------------- 31

Hydraulic System - Bucket and Boom --------···················· 65 Hydraulic System - Steering ----··············--·-------------------·· 59 Hydraulic System - Transmission and Torque Converter 27

PM 2086

( ',

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~ ~

CONSTRUCTION MACHINERY DIVISION -Pcige

Ignition Switch ........................................................... .73, 75 Inspection Plates, Cockpit ................................................ 45 Indicator, Bucket .............................................................. 7 Inspection Plate, Fuel Tank ............................................ 14

Inspection Plate, Oil Reservoir ······················:················· 30 Instruction Plates .............................................................. 82 Instrument Panel Assembly ....................................... .73, 75 Instrument Wiring Harness .......................................... 73, 75

K Kit, Brake lining - Parking Brake .................................. 45

Kit, Glass Pattern ---------·-···············-----------···---·----····--·---·· 79 Kit, Horn ··---··························--····-·-··-·························---··· 76 Kit, Steering Shaft Dust Cup ............................................ 55 Kit, Transmission and Converter Oil Filter Cartridge 27

L Lamp Assembly, Back.Up .......................... 3 Lamp Assembly, Cab Head .............................................. 79 Lamp Assembly, Head - Standard .................................. 9 Lamp Assembly, Tail and Stop ........................................ 3 Lamp, Dash ....... , ....................................................... .73, 7 5 Levers, Shift ...................................................................... 19

Levers, Valve Control ·························,·-·························- 69 Light Switch .............................................................. ..73, 75 Lighter Element ......................................................... .73, 75 Lighter Fuse ............................................................... .73, 75 Lighter Receptacle ..................................................... .73, 75 Lines, Fuel ........................................................................ 15 Link, Drag ........................................................................ 54

Linkage, Accelerator Pedal ·-··--····-·····················--·-········ 17

Linkage Group, Steering ··-··························-······-·-········· 56 Linkage, Transmission Control Levers ········-··-················ 19 Linkage, Valve Control Levers ·····--························-·····--- 69 Lubrication Instruction Plate ························--·-················ 82

M Main Cutting Edges 7

Main Wiring Harness ···············-·······-·-----··----···············: .. 82 Michigan Name Plate ········---········-·····-·······················----- 3

Mounts, Transmission ····--·-······--·························-·····-·-···· 21 Muffler, Tailpipe and Air Cleaner Connections .............. 12

0 Oil Reservoir Cap ·····--······································---····--······ 30 Oil Reservoir Dipstick ························-···--··--···················· 30 Oil Reservoir, Hydraulic ··-············································-·· 30 Oil Reservoir Inspection Plate ·-··-··-············-·--················ 30 Oil Sump Assembly .......................................................... 21

Operating Precaution Plate ··············-·························60, 82

p

Panels, Side ··········-···········-·······--···-····-····--······················· 9 Parking Brake Assembly .................................................. 45

Parking Brake Controls ··-·······-··--····-·····-·-·····················- 46 Parking Brake Lever Assembly .................................. : ..... 47 Pedal, Accelerator 17

PM 2086 [ C]

Page

Pedals, Brake 50 Pitman Arm, Steering Gear ............................................ 61

Planet Carrier Assembly - Front Drive ··········-··············· 41 Planet Carrier Assembly- Rear Drive Steer ····-·--······-··· 41 Plate, Emergency Stop .................................................... 82

Plate, Fuel Tank Inspection·····-········································ 14 Plate, Lubrication Instruction ·····················-···-···········-·--· 82

Plate, Michigan Name ········································-··-·········· 3 Plate, Oil Reservoir Inspection ·········································- 30 Plate, Operating Precaution ·---·········---·······-··············60, 82 Plate, Patent .................................................................... 82 Plate, Shift Quadrant ...................................................... 82

Plates, Cockpit Inspection ······--·······-·················-············4, 5

Power Cluster Assembly ·-········-········-··-··-························ 51 Pressure Regulating Valve Assembly ········---··················· 25 Pressure Relief Valve - Steering System ··········-············· 57 Pressure Switch, Hourmeter ....... : ... ---························-··-·· l Pressure Switch, Voltage Regulator ................................ 1 Propeller Shalt Assemblies ....................................... .48, 49

Pushrods, Bellcrank to Bucket ······································-··· 7 Pump, Bucket and Boom Hydraulic ········--·-··-··-·············· 68

Pump, Converter Charging ·······························-·····-·-······ 27 Pump, Main Hydraulic ...................................................... 68 Pump, Steering Hydraulic ................................................ 62

Q Quadrant, Shilt ................................................................ 19

R Radiator Assembly .......................................................... 11 Radiator Cap .................................................................. 11

Radiator and Connections ··········································-··· 11 Radiator Fan Shroud ...................................................... 11 Rail, Hand ........................................................................ 9 Rear Brake Assembly ...................................................... 43

Rear Drive Steer Axle Assembly ···············-···················· 37 Rear 'Drive Steer Differential and Carrier Assembly .... 39 Rear Drive Steer Planet Carrier Assembly .................... 41

Regulator, Voltage ···················-···········-···--··-·················· l Reservoir, Air ···················································-·····-······-··· 53 Reservoir, Hydraulic Oil .................................................. 30 Rod Assembly, Tie .......................................................... 40

Rod, Governor Control ············-·······--···---························ 17 Rods, Accelerator ························-·--·········-······-··-·····--····· 17 Rods, Shilt ........................................................................ 19 Rods, Valve Control 69

s Seat Assembly, Bucket .................................................... 10 Seat Bucket ...................................................................... 10

Seat Cushion ······-·············································-······-········ 10 Seat Support .................................................................... 10 Seat and Support Group ................................................ 10 Sender Unit, Air Pressure ................................................ 53

Sender Unit, Engine Oil Pressure ······················-·······-·-····· Sender Unit, Engine Temperature ··-··············-··················

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~ ~

CONSTRUCTION MACHINERY DIVISION

Page

Sender Unit, Torque Converter Temperature .................. 27

Shaft Assemblies, Propeller ....................................... .48, 49 Shaft, Steering Slip .......................................................... 55 Shift Levers ...................................................................... 19 Shift Quadrant ................................................................ 19 Shift Quadrant Plate ........................................................ 82 Shift Rods .......................................................................... 19 Shroud, Radiator Fan ...................................................... 11 Shut,Off Cable, Emergency .............................................. 17 Shut-Off Cable, Engine .................................................... 17 Side Cutting Edges .......................................................... 7 Side Panels ...................................................................... 9 Slip Shaft, Steering .......................................................... 55 Starter Button ............................................................. .73, 7 5 Steering Column Assembly ............................................ 60 Steering Cylinder Assembly ............................................ 63 Steering Gear Assembly .................................................. 61 Steering Hydraulic System .............................................. 59 Steering Linkage Group .................................................. 56 Steering Pressure Relief Valve Assembly ........................ 57 Steering Slip Shaft Assembly .......................................... 55 Steering System Hydraulic Pump .................................... 62 Steering Wheel ................................................................ 60 Steps ................................................................................ 9 Stop Lamp Assembly ........................................................ 3 Strainer, Fuel Tank .......................................................... 14 Support, Seat .................................................................. 10

Supports, Engine ----------------··········---------·-···············----······ Switch, Horn .foot ------------·-····-----------------"························ 76 Switch, Hourmeter Pressure ----·················-------------·-··········

Switch, Ignition ···········---------············----------······--·········.73, 75 Switch, Light ............................................................... .73, 75

Switch, Voltage Regulator Pressure·-------------------·-·-·········· l

T

Tail Light Wiring Harness ---·········-·------------------······--·-··-·-- 82 Tailpipe ............................................................................ 12

Tailpipe Connections----------·····································---······ 12 Tail and Stop Lamp Assembly.......................................... 3 Tank, Fuel ........................................................................ 14

Tank, Oil Reservoir ··············-·························-····-···········- 30 Tie Rod Assembly ............................................................ 40 Tire Data .......................................................................... 77

Torque Converter Air Breather ····················--···········-21, 27 Torque Converter Air Breather Check Valve .............. 21, 27

Torque Converter Assembly ···-·······-···············----············· 29

[ D]

Page

Torque Converter Temperature Gauge ----·-···--··---·····.73, 75

Transmission Air Breather ··--······-···················-················· 21

Transmission Assembly ·····-··································-··-·····-·· 21

Transmission Case ·············-········--·······-··-··-·-········-··-········ 21 Transmission Control Valve Assembly ............................ 24 Transmission Control Levers and Linkage ...................... 19

Transmission and Converter Oil Filter ····················---···-- 27 Transmission De-Clutch Valve Assembly ·····-··-····-·········· 24

Transmission Mounts ········-·--·········---·····---·······-·····-·········· 21 Transmission to Front Axle Prop Shaft········-·-···············-· 49 Transmission to Rear Axle Prop Shaft ···························- 48 Transmission and Torque Converter Hydraulic System . 27

u Unit, Air Pressure Sender ·-·-·········-·······-·························· 53

Unit, Engine Oil Pressure Sender ··························-·······-·

Unit, Engine Temperature Sender ···············-···········-····-· Unit, Torque Converter Temperature Sender---··············· 27

V Valve Assembly, Air Brake ............................................ 50 Valve Assembly, Control ................................................ 71 Valve Assembly, Foot ...................................................... 50

Valve Assembly, Pressure Regulating ···········-·-·············· 25

Valve Assembly, Steering Gear ············-··-··-·--··········-····- 61 Valve Assembly, Steering Pressure Relief ---····················· 57

Valve Assembly, Transmission De-Clutch ··-···········-·····-··· 24 Valve Assembly, Transmission Control-.... ·--····················· 24

Valve Control Levers and Linkage ·····················-··········-- 69 Valve, Torque Converter Air Breather Check ··-·········21, 27 Voltage Regulator ............................................................ 1

w Wheel Cylinder - Brake .................................................. 44 Wheel, Sleering .............................................................. 60 Wheel and Tire Data ...................................................... 77 Windshield Wiper ............................................................ 82 Wiring .............................................................................. 82 Wiring Diagram - Cockpit ........................................ 83, 84

Wiring Diagram - Engine ·····-·-··-··································· 85

Wiring Harness, Cab ······--·······-················----··-··············· 79

Wiring Harness, Cockpit ·-···················---·························· 82 Wiring Harness, Instrument Panel ·---················-······.73, 75

Wiring Harness,_Main ··········-'·····-·····················-·············· 82

Wiring Harness, Tail Light ··-······-················-·······-·-········· 82 Wiring, Pipe and Hose Clips ...................................... 80, 81

PM 2086

(

Page 9: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

C

~ ~

CONSTRUCTION MACHINERY DIVISION

ENGINE AND ACCESSORIES

All orders for engine assembly or components thereof should be placed with the nearest G.M. Diesel Distributor. To obtain proper items, it is necessary to provide your engine model, serial number and necessary group type number for the equipment required. This data is stamped on the options and accessories plate on the rocker cover of engine.

ltom No.

1 2 3 4

5 6 7 8 9

10 11 12 13 14 15 16

Part No.

14D-10 12E-10 551323

18C-836 8C-824 570938 71 D-08 518624

70D-08 636260 14D-10 12E-10 940643 21 F-1 636260

tNot Illustrated

TS-6753-P

ENGINE ACCESSORIES AND SUPPORT PARTS

Description No.

Roq'd.

NUT, Sender Unit .............................. 1 LKWSHR, Sender Unit ........................ 1 SENDER UNIT, Engine Temperature .. 1 ENGINE - See G.M. Engine

Parts Manual ····---------············---------BOLT, Support to Frame - L.H. ........ 2 BOLT, Support to Engine .................... 4 SUPPORT, Engine ................................ 1 BASE, Support Mounting .................... 2 BLOCK, Support Mounting -

Welded to Frame Only.................... 2 NUT, Support to Frame ...................... 2 SWITCH, Hourmeter Pressure ............ 1 NUT, Sender Unit .............................. 1 LKWSHR, Sender Unit ........................ 1 SENDER UNIT, Engine Oil Pressure .... 1 CROSS, Connecting ............................ 1 SWITCH, Voltage Regulator Pressure.. 1

ltom No.

17 18 19 20

21 22 23 24

25 26 27 28 29 30

31

Part No.

5K-106 570938 71 D-08 518624

70D-08 8C-824 570935 616792

18D-08 619029 18C-864 18C-832 1621888 18C-424

18D-04

No. Description Roq'd.

NIPPLE, Cross to Engine ...................... 1 SUPPORT, Engine ................................ 1 BASE, Support Mounting .................... 2 BLOCK, Support Mounting -

Welded to Frame Only .................. 2 NUT, Support to Frame .................... 2 BOLT, Support to Engine .................... 4 SPRING, Engine Mounting-R.H. Only 2 WASHER, Engine Mounting -

R.H. Only ........................................ 2 NUT, Engine Trunnion to Frame ........ 2 WASHER, Engine Trunnion to Frame.. 2 BOLT, Support to Frame - R.H. ........ 2 BOLT, Engine Trunnion to Frame-------- 2

t VOLTAGE REGULATOR ...................... 1 t BOLT, Regulator to Air Cleaner

Bracket ............................................ 3 t NUT, Regulator to Air Cleaner Bracket 3

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 1 ]

Page 10: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

Item No,

2

3 4 5 6 7 8 9

10 11

12 13 14 15

25

Part No,

549988 570864

18C-856 536100 18D-08 lOH-25 564126 571022 18C-880 18D-08 18C-880 lOH-25 556960 18D-08 585007

:J:As Required

CONSTRUCTION MACHINERY DIVISION -4 5

24 23 22 21 20 19 18 17

6 7 8 9

~ ~10

11

v;:12 ~

~-,- ',, .. , ~~ 13

~14

15

16

TS-6644-P

FRAME AND CRADLE ASSEMBLY No. I torn Part No.

Description Req'd, No. No. Description Roq'd.

PIN ASSY, Drawbar ............................ 16 68D, 16 NUT, Front Axle to Frame ······-··---·----· 8 FRAME ASSY (Inc. 7, 15, 19) .............. 1 17 24C-16160 BOLT, Front Axle to Frame .................. 8 BOLT, Pin Retaining ............................ 2 18 lOH-25 FITTING, Lower Pivot Tube Grease .... 2 PIN, Cradle Pivot ................................ 2 19 564129 BUSHING, Lower Pivot Tube .............. 2 NUT, Pin Retaining ............................ 2 20 587960 SHAFT, Cylinder Pivot ........................ 1 FITTING, Upper Pivot Tube Grease .... 2 21 18D-08 NUT, Pivot Shalt Retaining ................ 2 BUSHING, Upper Pivot Tube .............. 2 22 18C-872 BOLT, Pivot Shaft Retaining .............. 2 SHAFT, Boom Pivot - Upper .............. 1

23 lOH-25 FITTING, Cradle Pin Grease .............. 2 BOLT, Pivot Shaft Retaining ............ r 2 NUT, Pivot Shaft Retaining ................ 2

24 564140 CRADLE ASSY, Rear /;xle (Inc. 27) .... 1

BOLT, Pivot Pin Retaining ············------ 2 25 68D-16 NUT, Rear Axle to Cradle .................. 8

FITTING, Pivot Pin Grease .................. 2 26 24C-16152 BOLT, Rear Axle to Cradle .................. 8

PIN, Bucket Cylinder Pivot .................. 2 27 538585 BUSHING, Cradle Pivot ...................... 2

NUT, Pivot Pin Retaining -------------------- 2 28 551348 tSHIM, Cradle to Frame ......................

BUSHING, Upper Pivot ---------------------- 2 29 551347 t SHIM, Cradle to Frame ......................

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO, OF MACHINE

[ 2 ] PM 2086

( \,,_____)

Page 11: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION -1

24~~

::~ l8l

TS-6657-P

GRILLE AND COUNTERWEIGHT Item No.

Part No.

563881

2 1 BD-08

3 619029

4 lBC-824

5 619029

6 619029

7 4E-08

8 lBC-816

9 lBD-12

10 556574

11 590499

No. Doscription Req'd.

GRILLE ASSY, Rear ........................... .

NUT, Grille to Tank ............................ 2

WASHER, Grille to Tank.................... 2

BOLT, Grille to Tank .......................... 2

WASHER, Grille to Tank .................... 2

WASHER, Grille to Frame .................. 2

LKWSHR, Grille to Frame .................. 2

BOLT, Grille to Frame ........................ 2

NUT, Counterweight to Frame .......... 3

COUNTERWEIGHT ........................... .

WASHER, Counterweight to Frame .... 3

12 24C-12192 BOLT, Counterweight to Frame.......... 3

13 1010736 PLUG, Lamp- R.H. Only ................. .

14 562641 LAMP ASSY, Tail & Stop- R.H. (Inc. 14A) ....................................... .

14A 1103680 tLENS, Tail Lamp ................................. .

14B 942746 tBULB, Tail & Stop Lamp ..................... .

Item No.

Part No. Description

No. Roq'd.

15 566849 CONDUIT, Tail &Stop Lamp Wire Protector ............................... .

16 14D-10 NUT, Lamp Mounting .......................... 6

17 2G-1012 SCREW, Lamp Mounting .................... 6

18 17E-10 LKWSHR, Lamp Mounting .................. 6

19 562641 LAMP ASSY, Tail & Stop - L.H. (Inc. 19A) ....................................... .

19A 1103680 tLENS, Tail Lamp ............................... .

l9B 942746 tBULB, Tail & Stop Lamp ..................... .

20 44G-418 SCREW, Name Plate to Grille ............ 4

21 564011

22 17D-6

23 584092

NAME PLATE, Michigan .................. ..

NUT, Back-Up Lamp Mounting .......... 2

WASHER, Back-Up Lamp Mounting.... 2

24 547529 LAMP ASSY, Back-Up (Inc. 25) ............ 2

25 944907 t SEALED UNIT, Head Lamp .................. 2

26 509320 tSPACER, Back-Up Lamp...................... 2

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 3 ]

Page 12: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

Item No.

2 3 4 5 6 7 8 9

10 11 12 13

(

CONSTRUCTION MACHINERY DIVISION -2 3 4

J @//~

//~ /

/

'

5 I ®-7

I

I

Q-a I : 1~9 I I

/

/ /

10 11

l tr

I

~ / /

/ /

23

/

) /

TS-5232-P

COCKPIT AND INSPECTION PLATES For Serial - 6DG101 thru 6DG136

Part No.

l 8D-04 557057 664421 18C-412 588021 568829 1612583 568828 568830 566649 18G-806 l 8C-832 619029

No. Dosc:ription Req'd.

NUT, Cover Plate Mounting ----····---··- 4 PLATE, Heater Cover ······-·--·---------······ WASHER, Cover Plate Mounting -···-- 4 BOLT, Cover Plate Mounting ········-·-- 4 COCKPIT -·--········-·---------·············-·-·---- l SCREW, Cover Mounting ················---· 2 WASHER, Cover Mounting ···-········-·-- 2 COVER, Transmission Check (Inc. 6, 7)

NUT, Cover Mountiog -···--··-------··---···- 2 PLATE, Steer Cover -·--············---·-------­SCREW, Cover Plate Mounting ····--··-- 3 BOLT, Cockpit Mounting ···-········-···---­WASHER, Cockpit Mounting --··-·······--

Item No.

14 15 16 17 18 19 20 21 22 23 24 25 26

Part No.

569912 4E-06 18C-612 616798 619029 l 8D-08 589991 l 8C-616 619024 18D-06 18C-824 619029 l 8D-08

Description No.

Req'd.

PLATE, Valve Levers Cover ·-····--··-····· LKWSHR, Cover Plate Mounting ........ 3 BOLT, Cover Plate Mounting -···········-· 3

tSPACER, Cockpit Mounting ···-·-·-····-··· WASHER, Cockpit Mounting ---·---···-·-­NUT, Cockpit Mounting ······-·-···-···---­PLATE, Panel - R.H. ····----···········-······ BOLT, Plate Mounting ··············-···---··· 2 WASHER, Plate Mounting ········---··---·· 2 NUT, Plate Mounting ----················---- 2 BOLT, Cockpit Mounting ·-················ 4 WASHER, Cockpit Mounting ··-···•···-··· 8 NUT, Cockpit Mounting -····················· 4

:J:As Required

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 4 J PM 2086

( .

Page 13: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

C

~ ~

Item No.

2 3

4

5

6

7

8

9

10

11

12

13

14

15

Part No.

18D-04

557057

664421

18C-412

588021

568828

568829

1612583

568830

17C-616

4E-06

656672

572729

18G-806

566649

tAs Required

CONSTRUCT/ON MACHINERY DIVISION

TS-6648-P

COCKPIT AND INSPECTION PLATES For Serial 6DG 137 and Thereafter

Description No.

Req'd,

NUT, Cover Plate Mounting .............. 4

PLATE, Heater Cover ......................... .

WASHER, Cover Plate Mounting ........ 4

BOLT, Cover Plate Mounting ............ 4

COCKPIT ........................................... .

COVER, Transmission Check (Inc. 7, 8) 1

SCREW, Cover Mounting .................... 2

WASHER, Cover Mounting ................ 2

NUT, Cover Mounting ........................ 2

BOLT, Plate Mounting ........................ 2

LKWSHR, Plate Mounting .................. 2

WASHER, Plate Mounting .................. 2

NUT, Plate Mounting .......................... 1

SCREW, Cover Plate Mounting .......... 3

PLATE, Steer Cover ........................ : .. .

Item No.

16

17

18

19

20

21

22

23

24

25

26

27

28

29

Part No.

18C-832

619029

616798

17C-612

4E-06

569912

619029

18D-08

574026

4E-06

17C-616

18C-828

619029

l 8D-08

No. Description Req'd.

801" Cockpit Mounting ................... .

WASHER, Cockpit Mounting ............. .

t SPACER, Cockpit Mounting ............... .

BOLT, Cover Plate Mounting .............. 3

LKWSHR, Cover Plate Mounting ........ 3

PLATE, Valve levers Mounting ........... .

WASHER, Cockpit Mounting ............. .

NUT, Cockpit Mounting ..................... .

PLATE, Panel - R.H .......................... .

LKWSHR, Plate Mounting ................. .

BOLT, Plate Mounting ........................ 1

BOLT, Cockpit Mounting .................... 4

WASHER, Cockpit Mounting .............. 8

NUT, Cockpit Mounting ...................... 4

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO, OF MACHINE

PM 2086 [ 5]

Page 14: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

"" co ....

l~l l - - - -

-

CONSTRUCTION MACHINERY DIVISION Ill

... C> -- - -JJi

' ' CN \ , -\ ,

V)

Cl 0

\ "' :r: \ V)

\ ::, c..

\ Cl \ z

\ <( ... V) - :,,,: z <(

"' u -' -' ( w "' i 0 0 "' - a< N 0

N ~ .... u iS

.., z .... 1-' w :,,,:

"',~~ u ::,

"' \

' .... ., F"" \ '

Bi---~co , .... , , I ~ ....

!) .....

,; "" .... co "" ;,; ~ N - ~ ~ ~ ( .., .., .., .., ... ... "-J

[ 6] PM 2086

Page 15: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

C

C

CONSTRUCTION MACHINERY DIVISION -BUCKET, INDICATOR, BOOM, BELLCRANKS AND PUSHRODS Item No.

Part No.

587832

2 589023

3 664428

No. Description Req'd.

BOOM ASSY (Inc. 2, 13) ................... .

BUSHING, Bellcrank Pivot .................. 2

WASHER, Bellcrank Mounting............ 2

4 24C-12120 BOLT, Bellcrank to Boom .................... 2

5 18C-864 BOLT, Pin Retaining............................ 2

6 542631 PIN, Pushrod to Bucket........................ 2

7 18D-08 NUT, Pin Retaining ............................ 2

8 BUCKET - See Chart Below ............... .

9 18C-880 BOLT, Pin Retaining............................ 2

10 568483 PIN, Boom to Bucket............................ 2

11 lSD-08 NUT, Pin Retaining ............................ 2

12 lOH-25 FITTING, Pin Grease .......................... 2

13 568482 BUSHING, Boom Arm ........................ 2

14 18C-656 BOLT, Pin Retaining............................ 2

15 514921 PIN, Boom Cylinder to Boom ............ 2

16 18D-06 NUT, Pin Retaining --------···············----- 2

17 18C-872 BOLT, Pin Retaining............................ 2

18 lOH-25 FITTING, Pushrod Grease.................. 2

19 587908 BUSHING, Pushrod ............................ 2

20 570846 PUSHROD ASSY (Inc. 19) .................... 2

21 587900 PIN, Bucket Cylinder to Bellcrank ...... 2

Item No.

Part No.

22 18D-08

23 542031

24 8D-24

25 lOH-25

26 570850

27 587908

28

28A 570210

28B 570211

Ooscription

NUT, Pin Retaining ................. .

No. Req'd.

2

BUSHING, Bellcrank .......................... 2

NUT, Eye Jam .................................... 2

FITTING, Eye Grease .......................... 2

EYE ASSY - Pushrod (Inc. 27) .......... 2

BUSHING, Pushrod Eye ...................... 2

BELLCRANK ASSY (Inc. 23) ............. .

RIGHT HAND ..................................... .

LEFT HAND ....................................... .

29 l BC-672 BOLT, Pin Retaining ............................ 2

30 587901 PIN, Bellcrank to Pushrod .................. 2

31 18D-06 NUT, Pin Retaining.............................. 2

32 557117 WASHER, Bellcrank Mounting ........... 2

33 18D-12 NUT, Bellcrank to Boom .................... 2

34 12H-25 FITTING, Bellcrank Grease ................ 2

35 BUCKET CYLINDER - See Index ....... .

36 BOOM CYLINDER - See Index ......... .

37 573551 INDICATOR, Bucket ........................... .

38 4E-06 LKWSHR, Indicator to Bucket Cylinder 2

39 lBC-620 BOLT, Indicator to Bucket Cylinder.... 2

BUCKET ASSEMBLY DATA- STANDARD

BUCKET MAIN CUTTING EDGE SIDE CUTTING EDGE

Approx. Width Capacity Part No. Part No. Size Weight R.H. Part No. L.H. Part No. Size

Approx. Weight

96 11 21,4 cu. yd. 570230 551765 lx9x97 218 570108 570110 *3Ax6x42% 43

*NOTE: 3,411 x 6 11 x 1011 Segments are available for above side cutting edges 572141 R.H. and 572142 L.H. -Approximate weight 10 lbs.

BUCKET TEETH DATA

REPLACEABLE TOOTH ASSY NO.

PM 2086

111 Thick Cutting Edge REPLACEABLE TIP NO. REPLACEABLE TIP PIN NO.

562662 562663 562664

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[7]

Page 16: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ r.ri:m:mm

CONSTRUCTION MACHINERY DIVISION

~------~ :::----~

co----·!

..... ....

0

[ 8 )

, ,

(

I I

o;

r--~ , co ~ .... ®'---­, ....

-f:::~ ...

)> - -

t::;

co ...

:~iii

V) C. UJ ... V)

Cl z <(

V)

"' UJ Cl z UJ

C u..

<I) ...I UJ z ~ a<' UJ > 0 u o' 0 0 :c

PM 2086

Page 17: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

C - '

Item Part No. No.

l 142396 2 730432

3 3A 571646 36 571645

4 5 6 556323 7 619029 8 18C-820 9 18D-08

10 18C-824 11 619029 12 18D-08 13 17D-6 14 509320 15 547529 15A 944907 16 566764 17 4E-06 18 17C-620

19 19A 563980 198 563981

19C 563994 20 619029 21 4E-08 22 l 8C-816 23 619029 24 4E-08 25 18C-816

26 26A 556691 266 556692

27 18C-812 28 4E-08 29 619029

30 30A 563928 30B 563929

31 619029 32 4E-08 33 18C-812

34 34A 557847 348 557848

35 18D-08 36 619029 37 619029 38 18C-824 39 619029 40 4E-08 41 18C-816 42 3G-1008 43 551433 44 120-10

tNot Illustrated :j:As Required

CONSTRUCTION MACHINERY DIVISION

HOOD, COVER, PANELS, FENDERS AND STEPS No.

Description Req'd.

KIT, Handle (Inc. 2, 4, 5) ............................................................................................ 4 PIN, Handle Roll .......................................................................................................... 4

PANEL, Side (Inc. 1, 2, 4, 5, 42, 43, 44) LEFT HAND ................................................................................................................. .

t RIGHT HAND .............................................................................................................. ..

§SPACER, Shalt ............................................................................................................ .. §SHAFT, Handle .......................................................................................................... ..

HOOD .......................................................................................................................... 1 WASHER, Hood to Cockpit .......................................................................................... 2 BOLT, Hood to Cockpit ................................................................................................ 2 NUT, Hood to Cockpit .................................................................... ,............................. 2 BOLT, Fender to Step .................................................................................................. 2 WASHER, Fender to Step ............................................................................................ 2 NUT, Fender to Step .................................................................................................... 2 NUT, Head Lamp Mounting ........................................................................................ 2 SPACER, Head Lamp Mounting .................................................................................. 2 LAMP ASSY, Head (Inc. 15A) ...................................................................................... 2

t SEALED UNIT, Head Lamp .......................................................................................... 2 COVER ASSY, Front .................................................................................................... l LKWSHR, Hand Rail to Cockpit .................................................................................. 4 BOLT, Hand Rail to Cockpit ........................................................................................ 4

HAND RAIL RIGHT HAND ............................................................................................................... .

tLEFT HAND ............................................................................................................... ..

CLAMP, Head Lamp to Hand Rail ................................................................................ 2 WASHER, Step to Frame .............................................................................................. 2 LKWSHR, Step to Frame .............................................................................................. 2 BOLT, Step to Frame.................................................................................................... 2 WASHER, Step to Frame.............................................................................................. 4 LKWSHR, Step to Frame .............................................................................................. 4 BOLT, Step to Frame.................................................................................................... 4

STEP ASSEMBLY RIGHT HAND .. ............................................................................................................. 1

t LEFT HAND .................................................................................................................. 1

BOLT, Panel to Fender ................................................................................................ 4 LKWSHR, Panel to Fender .......................................................................................... 4 WASHER, Panel to Fender .......................................................................................... 4

SIDE PANEL RIGHT HAND ................................................................................................................ 1

tLEFT HAND .................................................................................................................. l

WASHER, Panel to Frame............................................................................................ 4 LKWSHR, Panel to Frame ............................................................................................ 4 BOLT, Panel to Frame.................................................................................................. 4

FENDER RIGHT HAND ............................ ................................................................................... 1

t LEFT HAND .................................................................................................................. l

NUT, Fender to Tank.................................................................................................... 4 WASHER, Fender to Tank ............................................................................................ 4 WASHER, Fender to Tank ............................................................................................ 4 BOLT, Fender to Tank.................................................................................................. 4 WASHER, Hood to Tank .............................................................................................. 2 LKWSHR, Hood to Tank ................................................................................................ 2 BOLT, Hood to Tank .................................................................................................... 2 SCREW, Side Panel Mounting ...................................................................................... 4 BUMPER, Side Panel Mounting .................................................................................... 4 NUT, Side Panel Mounting .......................................................................................... 4

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM2086 [9]

Page 18: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

r.rnm ~

Item No.

A

1 2 3 4 5 6 7 8 9

Pcut No.

546687

944981 944982 1 C-610 558779 619019 18D-05 557455 557458 1 F-420

CONSTRUCTION MACHINERY DIVISION -2

13 12

1----4

I I

cy;l)-----5

~----6

TS-5233-P

SEAT AND SUPPORT GROUP No.

Description Req'd.

SEAT ASSY, Bucket (Inc. 1, 2, 3, 17, 19) ·················································· 1

CUSHION, Back Rest ........................ 1 BUCKET, Seat .................................... 1 BOLT, Cushion Mounting .................. 3 ANGLE, L.H. Seat Mount .................... 1 WASHER, Seat Mounting .................. 4 NUT, Seat Mounting ·--········---------······ 4 SUPPORT, Seat .................................. 1 BAR, Seat Mounting .......................... 1 COTTER, Mounting Bar .................... 2

Item No.

10 11 12 13 14 15 16 17 18 19

Part No.

619029 18C-824 18D-08 550301 619029 4E-08 17C-820 lC-610 558777 944499

No. Description Req'd.

WASHER, Mounting Bar .................... 2 BOLT, Angle to Support .................... 2 NUT, Angle to Support .................... 2 SPRING, Angle .................................. 1 WASHER, Support to Cockpit .......... 5 LKWSHR, Support to Cockpit ............ 5 BOLT, Support to Cockpit ................ 5 BOLT, Cushion Mounting .................. 1 ANGLE, R.H. Seat Mount .................. 1 CUSHION, Seat .................................. 1

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 10 ] PM 2086

(

Page 19: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

C

~ ~

Item t_.lo,

Part No,

l 8D-08

2 8D-08

3 8D-08

4 584502

5 351495

6 585950

7 564003

7A 945460

8 540266

9 564005

10 540266

11 540108

12 564006

CONSTRUCTION MACHINERY DIVISION -2 3 4

' / <

22 ------/W~"'(/§) 21 a

20 -----1ij 19 18~ (Q

' '

17--v 16-® 15-@

7

~'@:

I 14 13 12 11

TS-6672-P

RADIATOR AND CONNECTIONS No.

Description Req'd.

NUT, Rod to Grille ............................ 2

NUT, Rod Jam .................................... 2

NUT, Rod Jam .................................... 2

WASHER, Rod Mounting .................... 2

CAP, Radiator .................................. ..

GROMMET, Radiator Shroud ............. .

RADIATOR ASSY (Inc. 5, 7 A) ........... .

HOSE, Overflow ............................... .

CLAMP, Hose .................................... ..

HOSE, Upper Radiator .................... ..

CLAMP, Hose .................................... ..

CLAMP, Hose .................................... ..

HOSE, Lower Radiator ------------------------

Item No.

Part No.

13 540108

No. Description Req'd.

CLAMP, Hose .................................... ..

14 73F-2 DRAIN COCK, Radiator .................... ..

15 l 8D-08 NUT, Radiator to Frame...................... 2

16 584502 WASHER, Radiator to Frame ............ 2

17 584501 MOUNT, Radiator to Frame................ 2

18 18C-836 BOLT, Radiator to Frame .................. 2

19 18D-08 NUT, Rod Mounting............................ 2

20 584502 WASHER, Rod Mounting .................... 2

21 584501 MOUNT, Rod to Radiator.................... 2

22 563889 SHROUD, Radiator .......................... ..

23 l 8G-806 SCREW, Shroud to Radiator .............. 10

24 l 8C-828 BOLT, Rod to Grille ............................ 2

25 570499 ROD, Radiator to Grille ...................... 2

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 11 ]

Page 20: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

ltom No.

2 3 4 5 6 7 8

Part No.

1 2

18D-08 18D-08 589826 18C-616 568391 543573 543531

9 420945 10 18D-06 lOA 619029 11 547585 12 660738 13 568806 14 17C-620 15 4E-06 16 656672 17 509303 18 540103 19 540103

CONSTRUCTION MACHINERY DIVISION -Ln'---11

~-12

Fl I

1-13

38 37 36

TS-6566-P

MUFFLER, TAIL PIPE AND AIR CLEANER CONNECTIONS No.

Description Roq'd.

NUT, Bracket to•Cockpit ·····----------····· 2 NUT, Bracket to Cockpit ·-··-····--------··· 2 BRACKET, Air Cleaner Mounting ______ l

BOLT, Air Cleaner to Bracket ······------ 4 CAP, Air Inlet ------·····---------····---·-------·

EXTENSION, Air Inlet ·-·-·----------····----· CLAMP, Extension to Air Cleaner ..... .

AIR CLEANER - See Index --------·-···--­BAND, Air Cleaner Mounting -------···-- 2 NUT, Air Cleaner to Bracket --------···· 4

tWASHER, Air Cleaner to Bracket______ 2

TAIL PIPE -----·-··-··········----------····-·--------CLAMP, Tail Pipe to Muffler ---······---·-MUFFLER -----------·---······--------------······---BOLT, Muffler to Engine ------------···-·--- 4 lKWSHR, Muffler to Engine -----·····--·- 4 WASHER, Muffler to Engine -------·--···· 4 GASKET, Muffler to Engine ·--·--------···· CLAMP, Hose ------------------······-----------·-­CLAMP, Hose ----------------·····-----------····--

Item No.

20 21 22 23 24 25 26 27

28

29

30

31

32

33 34

35

36

37

38

Part No.

509711 540103 589852 509711 540103 539042 515424 17C-516

4E-05

539042

527095

527096

589791

539042

515425

539042

18C-824

619029

l 8C-824

Oosc::ription No.

Req'd.

HOSE, Tube to Air Compressor ....... .

CLAMP, Hose ········--------------············----TUBE, Compressor Intake ................. .

HOSE, Tube to Tube ----·········---------------CLAMP, Hose -----------·--·······-··-----------­

CLAMP, Hose ·····----------·········------------HOSE, Tube to Adapter ······-------------- l

BOLT, Adapter to Engine ---·······-------- 4

LKWSHR, Adapter to Engine ········---- 4

CLAMP, Hose ·······---------·--··········------- l ADAPTER, Air Intake ----------------········

GASKET, Adapter to Engine ---·---------­

TUBE, Air Intake ······-----------------·········

CLAMP, Hose --------------···--··----------------­

ELBOW, Tube to Air Cleaner ·---····-·-­

CLAMP, Hose --------······------------------·----- l

BOLT, Bracket to Cockpit ------------------ 2

WASHER, Bracket to Cockpit ------------ 2

BOLT, Bracket to Cockpit ············---··· 2

tNot Illustrated

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 12 ] PM 2086

(

(

( '-._.;

Page 21: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ l'JlT.!llm

Item No.

Part No.

CONSTRUCTION MACHINERY DIVISION

=c::::::=:J====::::,:, -----2

1 _____ 4

]t: ____ 5

c·· I ··~. 6

AIR CLEANER ASSEMBLY No. Item Part

Dosi::ription Roq'd, No. No. Descr,iption

TS-5266-P

No. Req'd.

A 1632441 AIR CLEANER ASSY (Inc. l thru 8) ... . 5 886285 BOLT, Element Attaching ................ .. §BODY, Air Cleaner- See Item A .... .. 6 944955 CLAMP, Dusi Cover .......................... ..

2 886288 GASKET, Air Cleaner ...................... .. 7 894653 BAFFLE ............................................... . 3 944954 ELEMENT .......................................... .. 8 894652 CUP, Dust .......................................... .. 4 886287 WASHER, Element Attaching .......... ..

§Not Sold Separately

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO, OF MACHINE

PM 2086 [ 13 ]

Page 22: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

mm ~

ltom No.

Part No.

943957

2 556655

3 569914

4 567864

5 589200

6 18D-12

7 616813

8 4E-06

CONSTRUCTION MACHINERY DIVISION -

' '

~'

@)'

I 15 14 13 TS-6649-P

FUEL TANK No.

Doseription Roq'd,

STRAINER, Fuel Tank ....................... .

CAP, Fuel Tank ............................... .

RING, Cap Retaining ....................... .

DIPSTICK ........................................... .

FUEL TANK ....................................... .

NUT, Fuel Tank to Side Plate ............ 5

WASHER, Fuel Tank to Side Plate .... 5

LKWSHR, Inspection Plate to Tank .... 6

ltom No.

Port No.

11 587613

Description No.

Roq'd.

PLATE, Inspection ............................. .

12 25K-40428 "O" RING, Inspection Plate ............. .

13 525293

14 616813 WASHER, Fuel Tank to Side Plate .... 5

15 18C-1244 BOLT, Fuel Tank to Side Plate .......... 5

16 70D-12 NUT, Tank to Frame ......................... .

17 71D-12 BASE, Tank to Frame ....................... .

9 18C-612 BOLT, Inspection Plate to Tank ........ 6 18 616813 WAS:;ER, Tank to Frame ................. .

10 40K-16 PLUG, Drain ....................................... . 19 18C-1244 BOLT, Tank to Frame ....................... .

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF .MACHINE

[ 14 J PM 2086

(

Page 23: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

I i • '

'

1

~ ~

\

\

I

\ \

\ \

CONSTRUCTION MACHINERY DIVISION

2

I

\'1- --

3

I -~

4 5 6 7

13 12 11 10 9 8

TS-6667-P

FUEL I.ONES Item Part No. No. Doscription

567847 TUBE, Breather ........................................................................................................... .

2 49F-3 CONNECTOR, Tube to Tank ..................................................................................... .

3 FUEL TANK-See Index ............................................................................................... .

4 27F-3 ELBOW, Hose to Tank ............................................................................................... .

5 62F-5 ELBOW, Hose to Tank ............................................................................................... .

6 * MANIFOLD, Injector Drain ......................................................................................... .

7 563903 HOSE, Fuel Return ..................................................................................................... .

8 *FILTER, Fuel ................................................................................................................. .

9 29F-l ELBOW, Filter ............................................................................................................. .

10 531792 V Al VE, Check ........................................................................................................... .

11 36F-2 ADAPTER UNION, Valve to Hose ............................................................................... .

12 610236 HOSE, Fuel Suction ................................................................................................... .

13 19F-5 BUSHING, Tank Reducing ......................................................................................... .

*NOTE: See your local authorized G.M. Distributor for service and replacement of these parts.

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 15 ]

No. Req'd.

Page 24: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~

0, ~

i< tl 00

"'

1 2 3 4 5 6

/~--((

•A/'&~/ ~ ( ,'") ,9>; ,t--JJ./'' a-,, ' ,, /-~' t-1y.:,/

(~

\

J<: f-'

~~

"""' ,..,;.., ,:,), ' 'j.!_ ,--:::r·, ! -----=:::.t~

i 48 47 46 45 44 43

7 8

lk ~ JJJ

----=-:::__/ ~!i 32

33

<!Y/ t

42

~-34

I 36

e f

41 40 39 38 37 ACCELERATOR PEDAL AND LINKAGE

9 10 11 12 13 14 15

n

/ -16

-17 lLIJf ~ c:: 29 ', if'~, -22 28 ® ,,.# 21~/ ~,-23 26// 25 24

TS-6565-P

/")

0

0 :z "' ... "' C: 0 .. -0 :z

3: )>

0

:i: -:z .. "' -<

ti -< -"' -0 :z

Page 25: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~-

- ' CONSTRUCTION MACHINERY DIVISION

Item No.

1 2 3

4 5 6 7 8 9

10

11 12

13 14 15 16 17 18 19 20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

PM 2086

ACCELERATOR PEDAi. AND LINKAGE Part No. Description

No. Req'd.

535003 CONNECTOR, Cable ................................................................................................. .

3G-1008 SCREW, Cable Connector ......................................................................................... . SHUT-OFF, Emergency - See Engine Paris Manual ............................................... .

3G-1008 SCREW, Cable Connector ....................................................................................... .

351131 CONNECTOR, Cable ................................................................................................. .

1 F-308 COTTER, Cable Connector ....................................................................................... .

1520190 CABLE, Emergency Shut-Off ....................................................................................... .

1520193 CABLE, Engine Shut-Off ........................................................................................... .

lF-316 COTTER, Pivot Pin ....................................................................................................... .

623762 PIN, Pedal Pivot ....................................................................................................... .

623829 PEDAL, Accelerator ................................................................................................... .

550619 ROD, Pedal lo Clevis ................................................................................................. .

4F-04051 PIN, Rod to Pedal ....................................................................................................... .

1 F-207 COTTER, Pedal Pin .................................................................................................... 1

18C-412 BOLT, Bellcrank lo Floorboard .................................................................................... 2

18C-448 BOLT, Pedal Stop ....................................................................................................... .

551016 STOP, Pedal ............................................................................................................... .

774337 WASHER, Pedal Stop ............................................................................................... .

18D-04 NUT, Pedal Stop ....................................................................................................... .

572174 BELLCRANK, Front ..................................................................................................... .

18D-04 NUT, Bellcrank lo Floorboard .................................................................................... 2

lF-216 COTTER, Clevis Pin ...................................................................................................... 1

4F-04051 PIN, Rod to Bellcrank ............................................................................................... .

4F-04051 PIN, Clevis lo Bellcrank ............................................................................................. .

1 F-207 COTTER, Clevis Pin .................................................................................................... 1

18D-04 NUT, Bracket to Floorboard ........................................................................................ 2

2J-4200 CLEVIS, Rod to Bellcrank ........................................................................................... .

8D-04 NUT, Clevis Jam ....................................................................................................... .

572556 SPACER, Bracket to Floorboard ............................................................................... .

623760 BRACKET, Pedal Pivot ................................................................................................ 1

18C-416 BOLT, Bracket to Floorboard .................................................................................... 2

1301361 BALL JOINT. ................................................................................................................ .

8D-05 NUT, Ball Joint Jam ................................................................................................... .

18D-05 NUT, Ball Joint to Bellcrank ....................................................................................... .

18D-06 NUT, Bellcrank to Transmission Filter Bracket ·······------·······--------········--------·········------· 2

569352 BELLCRANK, Rear ....................................................................................................... .

551090 SPRING ....................................................................................................................... .

571111 ROD, Accelerator (Inc. 39, 40) ................................................................................. .

8D-05 NUT, Ball Joint Jam ................................................................................................... .

1301361 BALL JOINT ............................................................................................................... .

18D-05 NUT, Ball Joint to Bellcrank ....................................................................................... .

18C-628 BOLT, Bellcrank to Trans. Filter Bracket .................................................................... 2

571112 ROD, Governor Control (Inc. 32, 33, 44, 45) ........................................................... .

8D-05 NUT, Ball Joint Jam ................................................................................................... .

1301361 BALL JOINT ................................................................................................................. .

18D-05 NUT, Ball Joint to Governor Lever -------····------------····------------······-------··········------··········

GOVERNOR, - See Engine Parts Manual ................................................................. .

SHUT-OFF, Fuel - See Engine Parts Manual ........................................................... .

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 17]

Page 26: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~

0,

~ i'l 00

"'

73

63----

62

61---

r·, \

2 3

60 59 58

\

43

'\ ~ 46

\ 47

TRANSMISSION CONTROL LEVERS AND LINKAGE

/"""

-26

\ 36

TS-6673-P

('\

0 :z "' .. "' C: ('\ ... 0 :z

.:: ~ ('\

:c -:z "' "' -<

1:1 -< -"' -0 :z

Page 27: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

Item No.

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

Part No.

563753

549580

550646

616796

18C-844

8D-05

4F-05062

lF-312

557032

17C-724

616795

66D-06

585500

585597

585596

616795

l 8C-856

l 2H-l 5

1301362

8D-06

CONSTRUCTION MACHINERY DIVISION

TRANSMISSION CONTROi. I.EVERS AND LINKAGE No.

Do$ctiption Roq'd,

KNOB, Shift Lever ............................. .

BUSHING, Shift lever ....................... .

SLEEVE, Shift Lever ........................... .

WASHER, Shift lever Mounting ......... .

BOLT, Shilt Lever Mounting ............. .

NUT, Control Cable Jam ................... .

PIN, Clevis ......................................... .

COTTER, Clevis Pin ............................. .

BRACKET, Bellcrank Mounting ......... .

BOLT, Bracket Mounting .................... 2

WASHER, Bellcrank Mounting .......... 2

NUT, Ball Joint to Bellcronk ............... .

BELLCRANK ....................................... .

BUSHING, Bellcrank ......................... .

SLEEVE, Bellcrank ............................. .

WASHER, Bellcrank Mounting ........... .

BOLT, Bellcrank Mounting ................. .

FITTING, Bellcrank Grease ............... .

BALL JOINT ........................................ 2

NUT, Ball Joint Jam ............................ 2

Item No.

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

Part No.

66D-06

1301362

8D-06

557030

556424

17C-724

568803

8D-05

556413

556411

4F-06106

lF-312

562608

557034

4F-06106

lF-312

66D-06

12H-l 5

556422

No. Description Roq'd.

NUT, Ball Joint to Shilt Lever .......... 2

BALL JOINT ....................................... .

NUT, Ball Joint Jam .......................... 2

ROD ASSY, Hi-Lo Control (Inc. 19, 20, 36, 41) ..................... .

ROD ASSY, Fwd. & Reverse (Inc. 19, 20, 40, 41) ....................... .

BOLT, Bracket Mounting .................... 2

BRACKET, Anchor (Hi-lo Cable) ..... .

NUT, Control Cable Jam ................... .

CLEVIS, Cable End ........................... .

CABLE, Hi-lo Range Control ............. .

PIN, Clevis ......................................... .

COTTER, Clevis Pin ........................... .

CLIP ................................................... .

ROD, Hi-Lo ......................................... .

PIN, Clevis .......................................... 2

COTTER, Clevis Pin ............................ 2

NUT, Ball Joint to Bellcrank ............... .

FITTING, Bellcrank Grease ............... .

ROD, Forward & Reverse ................... .

21 l 8D-05 NUT, lever Mounting Support ------------ 4 58 4F-06106 PIN, Clevis.......................................... 2

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

589906 PLATE, Support Back-Up .................... 2

581979 SUPPORT, Lever Mounting ................ 2

562227 LEVER, Shilt - Forward & Reverse ... .

562224 LEVER, Shift - Four Speed ............... .

509772 KNOB, Shift Lever .............................. 2

6C-605 SCREW, Plate Mounting Drive ............ 6

567977 PLATE, Shift Quadrant - Hi-lo ......... .

567947 PLATE, Shift Quadrant-Forward & Reverse --------------------------

567946 QUADRANT, Sbift ............................. .

l 8C-4 l 2 BOLT, Shilt Quadrant Mounting ........ 2

567945 CLAMP, Shilt Quadrant Mounting ... .

557246 U-BOLT, Levers to Steering Column ..

l 8D-04 NUT, Shilt Quadrant Mounting ........ 2

581978 SUPPORT, Lever Mounting ............... .

1301362 BALL JOINT ....................................... .

557246 U-BOLT, Levers to Steering Column ..

581978 SUPPORT, lever Mounting ................. .

59 lF-312

60 18D-08

61 18D-08

62 562607

63 18C-864

64 616795

65 585596

66 585597

67 585500

68 8D-05

69 589411

70 18C-620

71 l 8D-06

72 l 8D-08

73 562606

74 562605

75 7D-06

COTTER, Clevis Pin ............................ 2

NUT, Bellcrank Mounting ................... .

NUT, Brocket Mounting ..................... .

BRACKET, Hi-Lo Cable Mounting ....... .

BOLT, Bracket Mounting ................... .

WASHER, Bellcrank Mounting ......... .

SLEEVE, Bellcrank ............................. .

BUSHING, Bellcrank ......................... .

BELLCRANK

NUT, Control Cable Jam ................... .

FITTING, Cable End ......................... .

BOLT, Bracket Mounting .................... 2

NUT, Bracket Mounting .................... 2

NUT, lever Mounting ---------············--·-­

BRACKET, Hi-lo Range lever Mounting

LEVER, Hi-Lo Range ........................... .

NUT, Hi-Lo Range Lever Jam --·--------·

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 19 ]

Page 28: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

..., 0

i,' ~ m <>

56

6

/-~ \.

891011

15

68 69

TRANSMISSION ASSEMBLY AND MOUNTING BRACKETS

~

21 22 23 24 25 26

31 c,,,,,:-. ----- 32

33

75 76 77

TS-6775-P

r)

I n 0 ;;;:

"' .. "' c:: n .. 0 z

:!: ):,

n :t -z "' "' -<

0 -< -"' -0 z

I

Page 29: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

- CONSTRUCTION MACHINERY DIVISION

TRANSMISSION ASSEMBLY AND MOUNTING BRACKETS

Item No.

A

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15

16 17 18 19 20 21 22

22A 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

PC1rt No.

281986

No. Description Req'd,

TRANSMISSION ASSY (2420-17) (Inc. 1 thru 91) ............................... .

1 F-428 COTIER, Flange Nut ......................... . 201951 NUT, Input Flange ........................... . 1027 45 WASHER, Input Flange ................... . 25K-40112 "O" RING, Input Flange ................... . 214940 FLANGE, Input Shaft ....................... . 206864 SEAL, Input Shaft Oil ....................... . 228494 CASE ASSY, Transmission (Inc. 6) ..... . 215146 FORK, Range Shift ............................ 1 214295 PIN, Cover to Case Dowel ................ 2 225603 BEARING, Input Shaft ..................... . 215166 GEAR, Input Shaft ............................. . 201566 SCREW, Shift Fork Lock ................... . 217952 SHAFT, Input ..................................... . 215145 RAIL, Range Shift ............................. .

CLUTCH GROUP - Foward, Reverse & Low - See Index (Inc. 20) ....... .

215144 GASKET, Cover to Case ................... . 215143 PLATE, Oil Circuit ............................. . 215142 COVER ASSY, Trans. (Inc. 17, 41, 42) 225824 BEARING, Input Shaft Locating ....... . 945374 RING, Bearing Retaining .................... 4 25K-40316 "O" RING, Input Shaft Bearing Cap 215198 CAP ASSY, Input Shaft Bearing

206864 228961

5C-718 211433 25F-3

(Inc. 22A) ...................................... 1 t SEAL, Input Shaft Oil ........................ 1

CAP, Distributor Bearing --------------------LKWSHR, Bearing Cap - See 25 ... . BOLT, Bearing Cap (Inc. 24) ............ 3 BREATHER, Air .................................. 1 ELBOW ............................................. .

215162 SPACER, Input Flange ........................ 1 659065 RING, Bearing Retaining .................. 1 209412 CAP, Input Shaft .............................. 1 25K-30016 "O" RING, Bearing Cap .................. 4 5C-718 BOLT, Bearing Cap (Inc. 33) ............ 12

215163 16F-02 215164 207873 220725 1 C-720 4E·07 5E-06

LKWSHR, Bearing Cap - See 32· ... . CAP, Distributor Bearing ---------··········· 3 PLUG, Bearing Cap Pipe .................. 4 GASKET, Bearing Cap ...................... 4 SCREW, Name Plate .......................... 2 PLATE, Name ................................... . BOLT, Cover to Case ........................ 20 LKWSHR, Cover to Case .................... 20 LKWSHR, Plate to Cover .................. 15

42 lC-614 BOLT, Plate to Cover ........................ 15

43

44 225075 45 228943 46 40K-04 47 215191

tNot Illustrated +As Required

CLUTCH GROUP - High - See Index (Inc. 20) ......................................... .

SEAL, Range Shift Oil ....................... . PLATE, Baffle ..................................... . PLUG, Range Shift Rail Detent ......... . SPRING, Range Shift Rail Detent ..... .

Item No.

48 49 50 51 51A 51B 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85

86 87 88 89 90

Part No. Description

No. Roq'd.

1 OJ-12 BALL, Range Shift Rail Detent ......... . 40K-04 PLUG, Oil level .................................. 2 215162 SPACER, Brake Flange ...................... 1 215156 tSHIM, Bearing Cap- .004" ............. . 215157 tSHIM, Bearing Cap- .007" ........... . 215158 tSHIM, Bearing Cap- .010" ............. . 215155 CAP, Output Shaft Bearing .............. 1 206864 SEAL, Bearing Cap Oil ...................... 1 214985 FLANGE, Output ................................ 1 102745 WASHER, Flange Nut ....................... . 201951 NUT, Flange ..................................... . 1 F-428 COTTER, Flange Nut ....................... . 25K-40112 "O" RING, Flange ............................. . 1 C-820 BOLT, Bearing Cap ............................ 4 5E-08 LKWSHR, Bearing Cap ...................... 4 25K-40524 "O" RING, Bearing Cap .................... 1 215757 PLUG, Drain - Magnetic .................... 1 219370 PLUG, Suction Screen ........................ 1 219373 GASKET, Suction Screen Plug ........... . 215205 SCREEN, Suction ............................... . 675544 CUP, Output Shalt Bearing ................ 1 215154 WASHER, Output Shaft Thrust.......... 1 215150 GEAR ASSY, low (Inc. 89, 90) (61T) .. 1 215149 HUB, Output Shalt Shift .................... 1 225079 BEARING, High Gear ....................... . 225079 BEARING, High Gear ....................... . 675548 CONE, Output Shalt Bearing ........... . 215162 SPACER, Brake Flange ..................... .

CONTROL VALVE-See Index ....... . 215155 CAP, Output Shaft Bearing ............... . 206864 SEAL, Bearing Cap Oil ..................... . 214985 FLANGE, Output ............................... . 102745 WASHER, Flange Nut ....................... . 1 F-428 COTTER, Flange Nut ......................... . 201951 NUT, Flange ..................................... . 25K-40112 "O" RING, Flange ........................... . lC-820 BOLT, Bearing Cap............................ 4 5E-08 LKWSHR, Bearing Cap ...................... 4 25K-40524 "0" RING, Bearing Cap ................. . 675544 CUP, Output Shalt Bearing ............. . 215154 WASHER, Output Shalt Thrust ......... . 215152 GEAR ASSY, High (Inc. 70, 71) (34T) 215551 SHAFT, Output ................................. . 225079 BEARING, Low Gear ....................... . 225079 BEARING, low Gear ....................... .

91 675548 CONE, Output Shalt Bearing ............ 1 92 589573 t BRACKET, Trans. Mounting ................ 2 93 18C-832 tBOLT, Bracket to Frame .................... 4 94 619029 tWASHER, Bracket to Frame-LH ..... 2 95 18D-08 tNUT, Bracket to Frame...................... 4 96 17C-1228 tBOLT, Bracket to Trans. .................... 8 97 4E-12 tLKWSHR, Bracket to Trans. .............. 8

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 21 ]

Page 30: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ rnam CONSTRUCTION MACHINERY DIVISION -

2 3 4 5 6 8 9 10 11

23 22 20 19 18

CLUTCH GROUP- FORWARD, REVERSE AND I.OW

12 13 14

15 TS-3912-P

(This Group used 3 times in Transmission - Quantities listed below are for 1 Clutch Group) Item Part No. .....

No. Port No. Description

No. Req'd. No. No. Doscriptlon Roq'd.

215178 DISC, Clutch Inner ............................ 6 11 666559 BEARING, Clutch Shaft (Inc. 12) ......

2 224772 DISC, Clutch Outer ............................ 5 12 945374 RING, Bearing Retaining ------------------3 225076 BEARING, Clutch Disc Hub ............... . 13 659065 RING, Clutch Shaft Bearing Retaining

4 654613 RING, Return Spring Retaining ......... . 14 215183 RING, Clutch Shaft Sealing ·····-······· 2

5 616848 WASHER, Return Spring Retaining ... . 15 224774 PLATE, Clutch Disc End ......................

6 215179 SPRING, Clutch Piston Return ........... . 16 215190 RING, End Plate Retaining ·········-·····

7 215177 PISTON, Clutch ................................. . 17 225077 RING, Clutch Disc Hub Oil Baffle ....

B 224771 RING, Piston Outer Sealing .............. 1 18 215180 GEAR & HUB ASSY (28n ··················

9 223085 RING, Piston Inner Sealing ............... . 19 215182 SPACER, Clutch Disc Hub Bearing ....

10 215663 DRUM ASSY, Clutch (Inc. 1 OA, 1 OB) 20 225076 BEARING, Clutch Disc Hub ................

C40n ···········-································· 21 658016 BEARING, Clutch Shaft ......................

lOA 215176 tSEAT, Bleed Valve Ball ..................... . 22 659065 RING, Clutch Shaft Bearing Retaining

108 lOJ-06 t8ALL, Bleed Valve ............................. . 23 §CLUTCH ASSY ....................................

tNot Illustrated §Not sold as an Assembly - Order individual parts.

WHEN ORDERING PART$, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 22] PM 2086

(

Page 31: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

c

"-·

~ ~

Item Na.

l 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 21A 21ll 22 23 24 25

2

25

Pa,t Na.

215178 224772 224774 215190 225077 215179 616848 654613 225076 215188 215189 225076 666559 945374 215183 659065 223085 215177 224771 215184 227952 215176 lOJ-06 215166 799595 659065

tNot Illustrated

CONSTRUCTION MACHINERY DIVISION

4 5 6 7 8 9 10 11 12

24 23 22 21 19

CLUTCH GROUP - HIGH

De1crlptl1?n

18

-

17

15

16

TS-3904-P

Na. Roq'd.

DISC, Clutch Inner ·············-----······--··-···--···-···-------····-··--··----·-·-····---···--·····--·--··--- 6 DISC, Clutch Outer -------·····----------------···-------·-···-------·····------····------·-·· 5 PLATE, Clutch Disc End ·····-·······--·········---····-·-··············----·--·····-··----·····----······--·---·-- 1 RING, End Plate Retaining ·····----------······-------···---------····---------------··---------- 1 RING, Disc Hub Oil Baffle ····-··--···----········-------······-··- _ ------·······-------·····-···------······------ 1 SPRING, Piston Return --------··-----------·····-----··------··-···--------····-------------- l WASHER, Return Spring Retaining --··-··-····------------······----------······-----------------·-··--·-- 1 RING, Return Spring Retaining ----------------··-----------····--------·····--------·-··--------···· 1 BEARING, Clutch Disc Hub ------····-·--------···------------·······-------·-········--------····---------····· l HUB & GEAR, Clutch Disc (40n ----···----------·---------·····--------····--------····----------·-·- 1 SPACER, Clutch Disc Hub Bearing ····----------····-·------------------------············-----··----------·· l BEARING, Clutch Disc Hub ----··---------------------···------·-····-------------------······----· 1 BEARING, Clutch Shaft (Inc. 14) ------·-··----------····-----------···----------------····--··----·-·····--·- 1 RING, Bearing Retaining ------·-····-------·····------····--------····-----------·····----------·--· 1 RING, Clutch Shaft Sealing ---····---------····------------·····----------····-····--------··----------·--·- 2 RING, Bearing Retaining ----------------------------------·····-----------------·· 1 RING, Piston Inner Sealing --------····-----------······----·······---------·····-----------······--------·--- l PISTON, Clutch ··-------····---------··--------------··-··-------····--------·-···------- 1 RING, Piston Outer Sealing ------······----------·····-------·-··-···-------······-·--------------·-····---- 1 SHAFT, Clutch ---·····------···-------------·------------------------------··------- 1 DRUM & GEAR ASSY, Clutch (Inc. 21A, 218) (53n---···-------·····-··-------·--·········----- 1

tSEA T, Bleed Valve Ball ----------------------------------------------------------- l tBALL, Bleed Valve ····------·····-----------······------·-····--------··---------------------------········ l

GEAR, High Clutch Shaft (26n --------·····----------------------·····--------····-···- l BEARING, Clutch Shaft High Gear -·······--------····----------······-------------····-··--------··--·- 1 RING, Bearing Retaining -------------····---------------------------- l

§CLUTCH ASSY ---······-·--·····----------····-------···-------·-·-····------·-------------

§Not Sold as an Assembly - Order individual parts.

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 23 J

Page 32: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

Item No.

A

T 2 3 4

CONSTRUCTION MACHINERY DIVISION -

9 10 11

20

19

18

17

16

15

14

13

12

------4

5

I :~6 ~I

0 ~7

0 0 8

TS-6756-P

CONTROL VALVE - TRANSMISSION No. Port

No. Description Req'd.

229047 CONTROL VALVE ASSY (Inc. 1 thru 20) ............................. .

215200 PLUG, Stop ......................................... . 25K-30020 "O" RING ......................................... . 215199 SPACER, Cup ..................................... . 215196 VALVE, De-Clutch

(Inc. 1, 2, 3, 4A, 16 thru 20) .......... 1

Item No.

Port No.

215147 215194 lOJ-12 215169 40K-02 220363

Description No.

Req'd.

SPRING, Detent .................................. 2 PIN, Detent Stop ................................ 2 BALL, Detent ...................................... 2 GASKET, Housing to Cover ................ 1 PLUG .................................................. 1 SPRING, Control Valve ...................... 1

§ V Al VE, De-Clutch Control - See A .. 1 4A 215197 5

HOUSING, Valve De-Clutch .............. 1 §VALVE, Manual Control -See A...... 2

9 10 11 12 13 14 15 16 17 18 19 20

25K-30022 "O" RING .......................................... 1 228931 SEAL, Band ........................................ 1

6 7 8

225075 SEAL, Manual Control Valve Oil ........ 2 224315 SEAL, Oil ............................................ 1 § HOUSING, Control Valve - See A .... 1 1 06358 Pl N, Push ............................................ 1

5C-718 BOLT & LKWSHR, Housing to Cover .. 4 22787 4 CUP, Piston .......................................... 1

§Not Sold Separately

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 24 J PM 2086

(,-.,

(

( '----'

Page 33: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ '1mm

2

J

Item No.

A

l

2

3

4

5

6

7

8

9

10

11

12

1.3

14

Part No.

214969

660178

220983

25K-30018

lC-616

4E-06

40K-02

214946

220981

220982

25K-30018

660178

220983

CONSTRUCTION MACHINERY DIVISION

8 9 10 11

15 TS-1534-P

PRESSURE REGULATOR VAi.VE ASSEMBLY No.

Description Req'd.

VALVE-AS-SY, Pressure Regulator (Inc. 1, 2, 3, 6, 8 thru 15) ..................................... .

PIN, Piston Stop ·---·····-···············································-------------------------------------------·--·--STOP, Piston ............................................................................................................... . 110 11

RING, Piston Stop ····················------------------------------------········································ 1 BOLT, Valve to Converter ............................................................................................ 4

LKWSHR, Valve lo Converter ...................................................................................... 4

§PISTON, Valve - See Item "A" ................................................................................. .

PLUG, Valve Housing .................................................................................................. 2

SEAT, Safety Valve ..................................................................................................... .

§ BODY, Valve - See Item 11A11

··················--·······-----------------------------------------------------·---··

SPRING, Valve - Inner ............................................................................................... .

SPRING, Valve - Outer ............................................................................................. . 110 11 RING, Piston Stop --------------------·--······························-------------------------------------------

PIN, Piston Stop --------------------··------------------···---·-···------······----- ·---------------------------------------STOP, Piston ............................................................................................................... .

15 25K-40104 110 11

RING, Valve to Converter ----------------··--·-·····---------------------------------------------------------16 214949

§Not Sold Separately tNot Illustrated

tGASKET, Valve lo Housing ....................................................................................... .

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 25]

Page 34: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~I "' "'

~ i'l m ~

,.,-)I 1

/ I/ I I I ; /1 I 11 It ; I I 111~,) I i\1 y~

I ,1lt:' / 1"1, /1/

l~ TrJ, 50 49 48 47

40

2 3 4 5

~~ 1

6 7 16 17 18 19 20

"'

39 38 37 36 35 34 33

HYDRAULIC SYSTEM - TRANSMISSION AND TORQUE CONVERTER

u~21

,l'l!I -;~ j

22

28

TS-6642-P

I 0

0 2:

"' ... ... C: 0 ... 0 2:

,::: ):,

0 ::c -2:

"' ... -<

0 -< -"' 0 2:

I

Page 35: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

"-·

Item No.

Part No.

2 36F-5

3 526847

4 589477

5 40K-04

6 546803

7 91 F-8

8 211433

9 227265

10

11 25F-6

12 13F-16

13 91F-8

14 18K-8

15 31F-6

16 14D-10

17 12E-10

18 551323

19 84F-8

20 26F-6

21 83F-8

22 542626

23 91 F-8

24 17K-8

CONSTRUCTION MACHINERY DIVISION

HYDRAI.II.IC SYSTEM - TRANSMISSION AND TORQUE CONVERTER No.

Description Req'd.

RADIATOR - See Index

ADAPTER UNION, Hose to Radiator ..

HOSE, Radiator to Cooler Line ---------­

LINE, Radiator to Converter Cooler (Inc. 5) ........................................... .

PLUG, Cooler Line ............................. .

HOSE, Converter to Filter ------------------

11011 RING, Elbow - See Serial Group "B" Below ----------------------------

BREATHER, Converter Air ................. .

VAL VE, Air Breather Check ............... .

CONVERTER - See Index ................. .

ELBOW, Converter Fill ....................... .

PLUG, Converter Fill ......................... .

110 11 RING, Elbow - See Serial Group "B" Below ----------------------------

ELBOW, Line to Converter (Inc. 13) - See Serial Group "B" Below ------

ADAPTER UNION, Hose to Converter Pump ............................................. .

NUT, Sender Unit ............................. .

LKWSHR, Sender Unit ....................... .

SENDER UNIT, Converter Temperature ------------------------------------

ELBOW, Cooler Line to Converter -See Serial Group II A" Below --------·-

ELBOW, Hose to Converter Drain -----­

ELBOW, Cooler line to Transmission -See Serial Group "C" Below --------

HOSE, Converter Drain -------·------------

11011 RING, Elbow - See S,erial Group "D" Below ---------------·----------

ELBOW, Cooler Line to Transmission (Inc. 23) - See Serial Group "D" Below -------------------·------------------

Item No.

Port No.

27 91 F-6

28 29F-2

29

30 26F-6

31 556575

32 589367

33 690279

34 91 F-6

35 31 F-5

36 36F-3

37 553843

38 526676

39 18D-06

40 546810

41 526676

42 91 F-8

43 228190

43Al!l5502

44 18C-628

45 91 F-8

46 526676

47 589476

No. Description Req'd.

"O" RING, Elbow - See Serial Group "D" Below --------------------------

ELBOW, Hose to Transmission - See Serial Group "C" Below ----------------

TRANSMISSION - See Index ........... .

ELBOW, Hose to Transmission ----------

HOSE, Converter to Transmission _____ _

HOSE, Converter to Transmission -----­

CONNECTOR, Hose to Converter Valve (Inc. 34) - See Serial Group

11 B11 Below --------------------------

"0" RING, Connector - See Serial Group 11B" Below --------------------------

ADAPTER UNION, Hose to Converter Pump ............................................. .

CONNECTOR, Hose to Converter Valve - See Serial Group 11A" Below ............................................. .

ADAPTER UNION, Hose to Converter Valve - See Serial Group 11A11

Below ............................................. .

ADAPTER UNION, Hose to Converter Valve - See Serial Group 11811

Below .............................................. 1

NUT, Filter Mounting .......................... 4

HOSE, Pump to Filter ....................... .

ELBOW, Hose to Filter (Inc. 42) ....... .

110 11 RING, Elbow -----------------------------­

FILTER, Converter & Transmission (Inc. 43A) ....................................... .

tCARTRIDGE KIT, Filter ....................... .

BOLT, Filter Mounting ........................ 4

110 11 RING, Elbow ---·-----------·--------------

ELBOW, Hose to Filter (Inc. 45) ....... .

LINE, Transmission to Radiator Cooler (Incl. 48) ....................................... .

25 362653 ELBOW, Hose to Transmission (Inc. 27) 48 40K-04

49 526847

50 36F-5

PLUG, Cooler Line ---------------------------­

HOSE, Cooler line to Radiator ---------­

ADAPTER UNION, Hose to Radiator ..

- See Serial Group "D" Below ___ _

26 31 F-6 ELBOW, Drain Hose to Transmission __

Serial Group "A" - For Converter with pipe fitting - 6DG l O 1 thru 6DG 123 Serial Group "B" - For Converter with "O" Ring fitting -6DG124 and thereafter Serial Group "C" - For Transmission with pipe fitting - 6DG 101 thru 6DG 123, 6DG127 Serial Group "D" - For Transmission with 110" Ring fitting - 6DG124, 6DG125, 6DG126, 6DG128 and thereafter

tNot Illustrated

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO, OF MACHINE

[ 27]

Page 36: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

3

2

96

95

94

91

90

89

4 5

88~

CONSTRUCTION MACHINERY DIVISION

36 37

9 11 13 15 10 12 14 16

87 86 85 84 83 82 81 80 79 78 77 76 75 74 13 72

TORQUE CONVERTER ASSEMBLY

[ 28 J

-

40 41

49

50

51

52

53

54

55 (

56

57

58

59

60

61 62

63

64

65

66

67

68

69

71 70 ( ~

TS-1566-P

PM 2086

Page 37: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

ltom No.

A

2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

38 39 40 41

42 43 44 45 46 47 48

49 50

CONSTRUCTION MACHINERY DIVISION

TORQUE CONVERTER ASSEMBLY Part No.

281161

No. Description Req'd.

CONVERTER ASSY, Torque (C-273T-5) (Inc. 3, 5 thru 10, 13 thru 96) ....... .

Fl YWHEEL, Engine - See Engine Parts Manual ·---------··---·····-------····--·

224795 BOLT, Drive Gear to Flywheel .......... 8 215264 GEAR, Converter Drive .................... l 215909 WASHER, Drive Gear to Flywheel .... 8 lC-616 BOLT, Impeller to Cover .................... 24 4E-06 LKWSHR, Impeller to Cover .............. 24 214939 "0" RING, Impeller to Cover ............ 1 7 43035 RING, Reaction Member Retaining .... 1 214957 MEMBER, Reaction .............................. 1 214959 IMPELLER ............................................ 1 17C-620 BOLT, Converter to Flywheel Hsg. .... 12 4E-06 LKWSHR, Converter to Flywheel Hsg. 12 658244 PIN, Spacer to Reaction Member lock 1 220725 PLATE, Name ...................................... 1 214934 SPACER, Reaction Member................ 1 207873 SCREW, Name Plate Drive ................ 2 214953 RING, Impeller Hub Bearing Retaining 1 214596 BEARING, Impeller Hub .................... 1 619025 WASHER, Hub to Impeller ................ 8 4C-714 BOLT, Hub to Impeller ...................... 8 214941 SEAL, Oil Baffle ................................ 1 711298 RING, Gear Retaining ........................ 3 214931 GEAR, Pump Drive (39T) .................... 3 214928 SHAFT, Pump Drive .......................... 3 214936 BEARING, Pump Drive Shaft ............ 3 40K-02 PLUG, Valve Housing .......................... 2 214930 SPACER, Pump Shaft ........................ 3 214946 SEAT, Safety Valve ............................ 1 222318 PLUNGER, Safety Valve .................... 1 222312 SPRING, Safety Valve ........................ 1 25K-40104 "O" RING, Valve to Converter.......... 1

lC-616 4E-06 214949

13F-16

214954 214956 224039 214961 8D-06 207647 450072

214929 713186

VALVE, Regulator-See Item 37 ..... . BOLT, Valve Body .............................. 4 LKWSHR, Valve Body ........................ 4 GASKET, Valve to Converter .............. 1 SHAFT, Output - See Item 67 ......... . VALVE ASSY, Pressure Regulator

- See Index ··········---------------------··--· COVER - Shipping ........................... . COVER - Shipping ........................... . PLUG, Converter Housing ···--·········-· 4 PUMP, Converter Charging - See

Item 48 ........................................... . RING, Bearing Retaining --------------······ 3 BEARING, Shaft .................................. 3 RING, Bearing Retaining -··----------------- 3 SLEEVE, Pump Drive Adapter ............ 1 NUT, Pump Stud ................................ 6 STUD, Pump ........................................ 6 PUMP, Converter Charging - See

Note II A" ----------------·······-···-·········· 1

WASHER, Pump Shalt ........................ 3 RING, Washer Retaining .................... 3

§Not Sold Separately tNot Illustrated

Item No.

51 52 53 54 55 56

57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 71A 71B 72 73 74 75 76 76A 77 78 79 80 81 82 83 84 85 86 86A 86B 86C 87 88 89 90 91 92 93 94 95 96 97 98

Part No.

4E-06 551906 214953 742002 224026

No. Description Req'd.

LKWSHR, Pump Stud .......................... 6 GASKET, Pump Mounting .................. 1 RING, Bearing Retaining .................... 1 BEARING, Turbine Shaft .................... 1 RING, Gear Retaining ·······--·--···········- 1

§SLEEVE, Stator Support - See Item 58 ......................................... .

222079 RING, Turbine Shaft Sealing ............ 1 214932 STATOR SUPPORT ASSY (Inc. 56) ...... 1 214935 GEAR, Turbine Shaft (28T) ................ 1 25K-40512 "O" RING, Bearing Retainer ............ 1 214945 RETAINER & SEAL, Bearing (Inc. 63) 1 214940 FLANGE, Companion ........................ 1 206864 SEAL, Oil ............................................ 1 1027 45 WASHER, Output Shaft .................... 1 25K-40112 "0" RING, Companion Flange .......... 1 1 F-424 PIN, Cotter .......................................... 1 214937 SHAFT, Output .................................. 1 201951 NUT, Output Shaft ............................ 1 743439 BEARING, Output Shaft-Rear ............ 1 223901 RING, Bearing Retaining .................... 1 lC-720 BOLT, Bearing Retainer...................... 3 214730 STUD, Bearing Retainer .................... 2 8DM07 NUT, Bearing Retainer ...................... 2 4E-07 LKWSHR, Bearing Retainer ................ 5 214938 GEAR, Output Shaft (27T) ................ 1 742056 BEARING, Output Shaft- Front........ 1 214955 RING, Bearing Retaining .................... 1 1 C-820 BOLT, Stator Support ........................ 6 7E-08 tlKWSHR, Stator Support.................... 6 224009 RING, Gear Retaining ........................ 1 214951 GEAR, Impeller Hub (41T) .................. 1 221653 RING, Sealing .................................... 1 214925 BAFFLE, Oil ........................................ 1 1 C-628 BOLT, Oil Baffle ................................ 3 4E-06 LKWSHR, Oil Baffle ............................ 3 214939 "0" RING, Oil Baffle ....................... . 25K-40616 "O" RING, Impeller Hub ................... . 214958 HUB, Impeller ................................... . 801546 HOUSING, Converter ....................... . 16F-08 tPLUG, Pipe ....................................... . 40K-02 tPLUG, Pipe ........................................ 1 13F-20 tPLUG, Pipe ........................................ 1 223833 TURBINE .............................................. 1 214922 COVER, Impeller ................................ 1 619023 WASHER, Turbine Hub ...................... 8 209313 BOLT, Turbine to Hub ........................ 8 214924 HUB, Turbine ...................................... 1 666542 RING, Bearing Retaining .................... 1 222006 SLEEVE, Impeller Cover ...................... 1 214933 SHAFT, Turbine .................................. 1 214988 BEARING, Impeller Cover ................ 1 659065 RING, Turbine Hub Retaining .......... 2 211433 tAIR BREATHER .................................... 1 227265 t CHECK V Al VE, Air Breather ............ 1

NOTE "A": When Converter Charging Pump replacement is required, only a new factory built and tested pump should be used. Proper operation of Converter and Transmission is dependent on an efficient charging pump. Damage possible by use of a field rebuilt pump can result in repair cost exceeding cost of new pump alone.

PM 2086

WHEN ORDERING PARTS, Ai.WAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 29]

Page 38: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION -~\~~/ \\~,-, ------1

21~

20

19

(,,. I I ' .J 0 0

I 0 - o

I '

I 0 I

~ ' ' I

/

tr -----8

' ® J -----9

;1

' ® ----10

11 ' ~

15~;: \:) , 14~'~ ';@."0[)

"-..G?(ji'~ 1 13 12

TS-6650-P

HYDRAULIC OIL RESERVOIR Item

No. Part No.

569425

Description No.

Req'd.

DIPSTICK ........................................... .

2 25K-40624 "0" RING, Filler Neck ..................... .

3 564175 NECK, Filler ....................................... .

4 569759 CAP, Oil Reservoir ............................. .

5 4E-06 LKWSHR, Filler Neck to Tank ............ 6

6 1 SC-612 BOLT, Filler Neck to Tank .................. 6

7 569927 HOSE, Overflow ............................... .

8 lSC-1244 BOLT, Tank to Frame ...................... ·.

9 616813 WASHER, Tank to Frame ................. .

10 710-12 BASE, Tank to Frame·------------------·-·····

11 70D-12 NUT, Tank to Frame ......................... .

tNot Illustrated

No. Item No.

Port No. Description Req'd.

12 1 BC-1244 BOLT, Tank to Side Plate .................. 5

13 616813 WASHER, Tank to Side Plate ............ 5

14 lBC-612 BOLT, Inspection Plate to Tank.......... 6

15 40K-16 PLUG, Drain ..................................... .

16 4E-06 LKWSHR, Inspection Plate to Tank .... 6

17 587613 PLATE, Inspection ............................... .

18 25K-40428 "0" RING, Inspection Plate ............. .

19 lBD-12 NUT, Tank to Side Plate .................... 5

20 616813 WASHER, Tank to Side Plate............ 5

21 589186 OIL RESERVOIR ................................. .

22 525293 t MAGNET ........................................... .

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 30] PM 2086

(

Page 39: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ r.mmm:m

Item Part No. No.

A 562118

B 946105

1 2 946060 3 4 946058 5 946057

6 946056 7 1303459

8 946062 9 946108

10 946062 11 946106

§Not Sold Separately

CONSTRUCTION MACH/NERY DIVISION -

TS-5271-P

HYDRAULIC RESERVOIR FIi. TER ASSEMBLY

D05cription

FILTER ASSY (Inc. 1 thru 11) -------------------------------------------------------------------------------------­HANDLE & COVER ASSY (Inc. 1 thru 7) ---·········----------·····-·------·····--------····--------------

§HANDLE, Filter - See Item B ------------------------------------------------------------------------------------LKWSHR, Handle & Cover ------------------------------------------------------------------------------------------

§COVER, Filter - See Item B ----------------------------------------------------------------------------------------GASKET, Cover ----------------------------------------------------------------------------------------------------------PLATE, Cover Valve ----------------------------------------------------------------------------------------------------SPRING, Cover -----------------------------------------------------------------------------------------------------------­"E" RING, Cover --------·········--------------··········-------·-·········--------···········-----·······---------·····-­GASKET, Element --------------------------------------------------------------------------------------------------------ELEMENT, Filter (Inc. 8, 10) ----------------------------------------------------------------------------------------GASKET, Element -------------------------------------------------------------------------------------------------------­BASE, Filter ------------------------------------------------------------------------------------------------------------------

No. Req'd.

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 31 ]

Page 40: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

4 5 6 7

:oi

32 31 30

I L_ ___ _

35 ~

c:.,

"' ~

8 9 10 11

\ m{~

" ;= 29 28 27 26 25 24 23 22 21

- -43 44 -4fl ,. ·u· ,,-\ ·~ / \ i

1 - ;1?&(9~

I r, 0 2:

"' .. "' C: r, .. -0 2:

== ~ r, :c -2: ... "' -<

ti -< -"' -0 2:

52 51 50 I : AXLE ASSEMBLY - FRONT DRIVE TS-678:2-P -

<>

"~ )

Page 41: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

CONSTRUCTION MACHINERY DIVISION

AXLE ASSEMBLY - FR.ONT DRIVE Item No.

Part No. Description

No. Req'd.

A 131599 AXLE ASSY (Inc. 1 thru 58) ............... .

799408 CONE, Inner Hub Bearing ................ 2

2 658985 CUP, Inner Hub Bearing .................... 2

3 11 F-12 PLUG, Hub Filler ................................ 2

4 112073 HUB ASSY (Inc. 2, 5) .......................... 2

5 672181 CUP, Outer Hub Bearing.................... 2

6 672162 CONE, Outer Hub Bearing ................ 2

7 112077 AXLE SHAFT ........................................ 2

8 106060 HUB, Internal Gear ............................ 2

9 106059 GEAR, Internal .................................... 2

10 114433 NUT, Inner Spindle ............................ 4

11 PLANET CARRIER - See Index ..........

12 116419 STUD, Planet Carrier Mounting ........ 10

13 112287 DOWEL, Planet Carrier Mounting .... 10

14 106762 LKWSHR, Planet Carrier Mounting .... 10

15 64D-10 NUT, Planet Carrier Stud .................. 10

16 109050 GEAR, Sun .......................................... 2

17 114089 "O" RING, Cap lo Carrier ................ 2

18 106455 WASHER, Sun Gear Thrust Cap ........ 2

19 945129 KIT, Sun Gear Thrust Cap (Inc. 17, 18, 20) ............................ 2

20 11 F-04 PLUG, Thrust Cap ,............................. 2

21 lC-720 BOLT, Thrust Cap .............................. 12

22 112278 LKWSHR, Thrust Cap ........................ 12

23 106247 RING, Sun Gear Snap........................ 2

24 1 C-808 BOLT, Planet Puller Hole .................. 4

25 3E-08 LKWSHR, Planet Puller Hole .............. 4

26 100970 BOLT, Planet Carrier lo Hub ............ 10

27 106762 LKWSHR, Planet Carrier to Hub ........ 10

28 101274 LOCK, Spindle Nut ............................ 2

Item No,

Part No.

29 106880

30 103522

Description No.

Req'd.

BOLT, Internal Gear to Hub .............. 16

NUT, Wheel ........................................ 20

31 l 03445 STUD, Wheel ...................................... 20

32 103076 NUT, Wheel Stud .............................. 20

33 112086 HOUSING, Axle .............................. ..

34 11 F-12 PLUG, Housing Filler ........................ ..

35 106656 BREATHER, Axle Housing ................ ..

36 112078 SPINDLE .............................................. 2

37 lC-612 BOLT, Dusi Shield Mounting .............. 12

38 4E-06 LKWSHR, Dust Shield Mounting ........ 12

39 114453 SHIELD, Brake Dust ............................ 2

40 FRONT BRAKE ASSY - See Index .. ..

41 107256 BOLT, Brake Drum to Hub .................. 24

42 104412 WASHER, Brake Drum to Hub ............ 24

43 112085 DRUM, Brake ...................................... 2

44 109055 CATCHER, Oil .................................... 2

45 112055 SEAL, Hub Oil .................................... 2

46 116350

47 104412

48 106998

BOLT, Spindle & Brake Attaching ...... 18

LKWSHR, Spindle & Brake Attaching 18

NUT, Spindle & Brake A!laching ...... 18

49 11 F-12 PLUG, Housing Drain ........................ ..

50 1067 62 WASHER, Carrier to Axle Housing .... 14

51 17C-82B BOLT, Carrier to Axle Housing ........ 3

52 17C-824 BOLT, Carrier to Axle Housing .......... 8

53 64D-08 NUT, Carrier lo Axle Housing ............ 3

54 106762 WASHER, Carrier to Axle Housing.... 3

55 112287 DOWEL, Carrier to Axle Housing ...... 3

56 550318 TEE, Brake line ................................... .

57 DIFF. & CARRIER ASSY - See Index

58 112286 STUD, Carrier to Axle Housing .......... 3

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 33]

Page 42: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

-(,) ... ~

i< ~ 0 ~ ~

4 5 6

i.1-1 60______..(;)it!), 59-- f/l:) 58 ~

• •• •

ITT ~ ~ /

~

,,

~. . " ~ ~· ~ ~· -·· 42 41 40 ~ \ , /~ JU a9

·~~ , ·;,/ ~N,:

r,,,

34 JJ

49 48 47 46 45 44 43

·~ ·'

16

.-f'~II

, 26 25 '~

/ .. I 24 23 22 21

f<? \\\ 32 JI JO 29 28 27

I t"I

0 :z "' ... :,,

C: t"I ... -0 :z

3: ~

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-<

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DIFFERENTIAL AND CARRIER ASSEMBLY - FRONT DRIVE ,-,,·· ,I ,,..-,, .)

Page 43: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

CONSTRUCTION MACHINERY DIVISION

DIFFERENTIAi. AND CARRIER ASSEMBI. Y - FRONT DRIVE No. Item

No. Part No. Do$cription Req'd.

A 118508

100941

2 4E-06

3 3C-614

4

5

6

7

8

9

10

11

12

104168

118475

101196

118474

104167

101244

815745

13 117022

14

DIFFERENTIAL & CARRIER ASSY (Inc. l thru 60) ............................. .

LOCK, Adjusting Nut ...................... ..

LKWSHR, Adjusting Nut Lock .......... ..

BOLT, Adjusting Nut Lock .............. ..

NUT, Ring Gear Bolt .......................... 12

BOLT, Differential Case .................... 8

§DIFFERENTIAL CASE - Flange Hall -See 62 .......................................... ..

§ RING GEAR - See 63 .................... ..

BOLT, Ring Gear .............................. 12

WASHER, Side Gear Thrust ............ ..

GEAR, Differential Side Gear ........ ..

WASHER, Differential Pinion Thrust .

PINION KIT, Differential (Inc. 14, 20, 22) ........................... .

SPIDER, Differential .......................... ..

§ PINION, Differential - See Item 12 ..

15 101244 WASHER, Differential Pinion Thrust ..

16 104167 GEAR, Differential Side Gear ........ ..

17 118474 WASHER, Side Gear Thrust ............ ..

18 104168 NUT, Differential Case ...................... 8

19 § DIFFERENTIAL CASE - Plain Hall -See 62 .......................................... ..

20 §PINION, Differential - See Item 12

21 101244 WASHER, Differential Pinion Thrust.

22 §PINION, Differential - See Item 12 ..

23 101244 WASHER, Differential Pinion Thrust ..

24 667466 BEARING, Inner Pinion .................... ..

25 §PINION - See 63 ............................ ..

26 101210 BOLT, Carrier Cap ............................ 4

26A 111658 tWASHER, Carrier Cap ...................... 4

27 3C-6 l 4 BOLT, Adjusting Nut Lock ................ ..

28 4E-06 LKWSHR, Adjusting Nut Lock .......... ..

29 100941 LOCK, Adjusting Nut ...................... ..

30 101252 NUT, Differential Adjusting .............. ..

31 667275 CUP, Differential Bearing ................. .

32 654144 CONE, Differential Bearing ............ ..

§Not Sold Separately tNot Illustrated +As Required

Item No,

Port No. De$ctiption

No, Req'd.

33 §CAP, Differential Carrier - See 34 ....

34 116646 CARRIER ASSY, Differential

35 667276

36 658988

37 104226

38 101257

38A 101258

388 101259

39 110843

40 667278

41 667277

42 101254

43 4E-09

43A 4E-08

44 lC-936

(Inc. 26, 26A, 33) ........................ ..

CONE, Center Pinion Bearing ............ 1

CUP, Center Pinion Bearing .............. 1

SPACER, Pinion Bearing ................... .

tSHIM, Bearing Cage - Thin ............ ..

HSHIM, Bearing Cage -Medium ...... ..

HSHIM, Bearing Cage - Thick .......... ..

CAGE ASSY, Pinion Bearing (Inc. 36, 40) ................................... .

CUP, Outer Pinion Bearing ............... .

CONE, Outer Pinion Bearing ........... .

GASKET, Pinion Oil Seal Retainer ... .

LKWSHR, Oil Seal Retainer ................ 7

tLKWSHR, Oil Seal Retainer ............ ..

BOLT, Oil Seal Retainer .................... 7

44A lC-836 tBOLT, Oil Seal Retainer ..... , ............ ..

45 2D-06

46 2E-06

47

48 107261

49 101144

50 101262

51 l F-732

52 101263

53 112084

54 lC-920

55 4E-09

56 110897

57 110847

58 654144

NUT, Drum to Companion Flange .... 8

LKWSHR, Drum to Companion Flange 8

PARKING BRAKE - See Index ........ ..

DRUM, Brake ..................................... .

BOLT, Drum to Companion Flange .... 8

NUT, Pinion Shalt ............................. .

COITER, Pinion Shalt Nut ............... .

WASHER, Pinion Shalt .................... ..

FLANGE, Companion ........................ l

BOLT, Brake to Oil Seal Retainer ...... 4

LKWSHR, Brake to Oil Seal Retainer 4

SEAL, .Pinion Shaft Oil ..................... .

RETAINER, Oil Seal ......................... .

CONE, Differential Bearing ............ ..

59 667275 CUP, Differential Bearing ................ ..

60 101252 NUT, Differential Adjusting ............. .

61 118512 tDIFFERENTIAL ASSY (Inc. 4 thru 23, 25) ......................................... .

62 118499 t DIFFERENTIAL BODY SUB - ASSY (Inc. 5, 6, 9 thru 23) ..................... .

63 815170 tGEAR & PINION SET (Inc. 7, 25) .... ..

64 815736 tDIFFERENTIAL CASE KIT (Inc. 5, 6, 9, 11, 15, 17 thru 19, 21, 23) ........

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 35)

Page 44: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~

(,) 0, ~

:al'. ~ w ~

90

89

83

82

81~_/i

80~

~

12

72 67 66

AXLE ASSEMBLY - REAR DRIVE STEER

23 24

33

,~ 39 is \\ ~ 37 36

~ ' 56 57 58 I

59 60 I \ i ~)

/

/~

'

Mil'Hhy I ,,

TS-6767-P

,~, )

n 0 2:

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C: n .. -0 2:

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I

Page 45: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

Item No.

A 1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 15A 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 48A 486 49

Part No.

131600 667277 106287 10.6286 106284 106285 106283 106281 106282

106297 106296 106298 106306 106298 106296 106313 111656 117220 103076 llF-12 103445 103522 668553 675261 117223 106059 114433 101274 114433

106762 109050 100970 114089 117242 111805 11 F-04 1 C-720 112278 1 C-808 64D-08 106762 3E-08 112287 106880 116419 106313 111656 109340 106316 106317 106318 lOH-25

CONSTRUCTION MACHINERY DIVISION -AXLE ASSEMBLY - REAR DRIVE STEER

Description No.

Req'd,

AXLE ASSY (Inc. 1 thru 97) .............. 1 CONE, Upper Trunnion Bearing ________ 2 RING, Outer End Seal Retainer ........ 4 RETAINER, Outer Dust Seal .............. 2 SEAL, Outer End Dust ........................ 2 SPRING, Outs r End Dust Seal ............ 2 SEAL, Outer End O,; ...... ................... 2 RETAINER, Outer End Oil Seal .......... 2 GASKET, Outer End Oil Seal

Retainer -------··--·····-·-····---------·········· 2 WASHER, Oil Seal ............................ 2 SEAL, Universal Joint Shaft Oil ........ 2 WASHER, Universal Joint Thrust ........ 2 SHAFT ASSY, Axle & Universal Joint 2 WASHER, Universal Joint Thrust ...... 2 SEAL, Universal Joint Shaft Oil .......... 2 BOLT, Steering Arm .......................... 2 WASHER, Steering Arm .................... 2 HUB ASSY (Inc. 21, 61) ...................... 2 NUT, Wheel Stud .............................. 20 PLUG, Hub Filler & Drain .................. 2 STUD, Wheel ...................................... 20 NUT, Wheel ........................................ 20 CUP, Outer Hub Bearing .................. 2 CONE, Outer Hub Bearing ................ 2 HUB, Internal Gear ............................ 2 GEAR, Internal .................................... 2 NUT, Steering Spindle ........................ 2 LOCK, Spindle Nut ............................ 2 NUT, Steering Spindle ...................... 2 PLANET SPIDER - See Index ........... . WASHER, Planet Spider to Hub., ...... 10 GEAR, Sun .......................................... 2 BOLT, Planet Spider to Hub .............. 10 SEAL RING, Cap to Carrier .............. 2 CAP, Sun Gear Thrust ........................ 2 VALVE, Thrust Cap Relief .................. 2 PLUG, Thrust Cap .............................. 2 BOLT, Thrust Cap ................................ 12 WASHER, Thrust Cap ........................ 12 BOLT, Planet Puller Hole.................... 4 NUT, Planet Carrier Stud ----·············· WASHER, Planet Carrier Stud LKWSHR, Planet Puller Hole ....... '. ... .

10 10 4

DOWEL, Planet Carrier to Hub ........ 10 BOLT, Internal Gear to Hub .............. 16 STUD, Planet Carrier to Hub ............ 10 BOLT, Steering Arm ............................ 2 WASHER, Steering Arm .................... 2 ARM, Steering ··········-----------------··-······

*SHIM, Steering Arm - Thin ............. . HSHIM, Steering Arm - Medium ....... . HSHIM, Steering Arm - Thick ............. .

FITTING, Upper Trunnion Grease ...... 2

Item No.

Part No.

50 106290 50A 109887

51 llF-12 52 111126 52A 111125 53 106276 54 106744 55 56 106545

107256 104412 107608 672005 672004 111708 107646 106546 111127 106547 886886 106316 106317 106318 109886 4E-12

Description

TRUNNION, Upper Steering - L.H. tTRUNNION, Upper Steering

No. Req'd.

Flanged - R. H. ............................ 1 PLUG, Spindle Support Filler ............ 2 SUPPORT, Spindle - L.H. (Inc. 71) .... 1

t SUPPORT, Spindle - R.H. (Inc. 71) .... 1 BUSHING, Spindle .............................. 2 SPINDLE ASSY (Inc. 53) ................... . BRAKE ASSY - See Index ................. . CATCHER, Oil .................................... 2 BOLT, Brake Drum to Hub ................ 12 WASHER, Brake Drum to Hub .......... 12 PLUG, Button Inspection Hole ............ 2 CONE, Inner Hub Bearing ................ 2 CUP, Inner Hub Bearing ·····-·······---·--- 2 SEAL, Hub Oil .................................... 2 DRUM, Brake ...................................... 2 BOLT, Spindle & Brake Attaching .... 16

t BOLT, Spindle & Brake Attaching .... 16 WASHER, Spindle & Brake Attaching 16 COVER, Brake Adjusting Hole .......... 8

*SHIM, Steering Arm - Thin ............... . HSHIM, Steering Arm - Medium ....... . H SHIM, Steering Arm - Thick ............. .

TRUNNION, Lower Steering Flanged 2 LKWSHR, Trunnion Attaching ............ 12 OMIT (Use Bolt Item 71) ................... .

57 58 59 60 61 62 63 64 64A 65 66 67 67A 676 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97

17C-1228 BOLT, Trunnion Attaching ................ 12

109624 112158 1 lF-12 106762 112923 17C-828 17C-824 64D-08 106762 112287

112286 106656 12F-204 11 F-12 667277 675258 4E-06 lC-612 107089 111656 108877 106291 675258 .550320

TIE ROD ASSY - See Index ............. . HOUSING, Axle ................................ 1 STUD, Housing to Outer End ............ 16

PLUG, Housing Drain ····················-·-· 1 WASHER, Carrier Attaching .............. 11 STUD, Brake Line Tee Attaching ........ 1 BOLT, Carrier Attaching .................... 2 BOLT, Carrier Attaching .................... 9 NUT, Carrier Stud .............................. 3 WASHER, Carrier Stud ...................... 3 DOWEL, Carrier Stud ........................ 3 DIFF. & CARRIER ASSY - See Index .. STUD, Carrier Attaching -------------------· 2 BREATHER, Axle Housing .................. 1 PLUG, Housing Expansion ------------····-- 1 PLUG, Housing Filler .......................... 1 CONE, Lower Trunnion Bearing -----··· 2 CUP, Lower Trunnion Bearing ---·-···-··· 2 LKWSHR, Outer End Retainer ............ 24 BOLT, Outer End Retainer ................ 24 NUT, Outer End to Housing .............. 16 WASHER, Outer End to Housing ...... 16 OUTER END, Housing ........................ 2 RETAINER, Upper Trunnion Oil ........ 2 CUP, Upper Trunnion Bearing ------------ 2

tTEE, Brake Line .................................. 1

tAs Required tNot Illustrated

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 37]

Page 46: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~

"' 00 ~

~ ~ 0 ~ ~

it~f\ 45 44 43

1 2 3

4 5 6 . '

" "

.~&. ~ ~.v,~:: !Sc ~"'lf#!'J/ /"

\!lb..,.

/'-=~,'

··.. ) -~~·\ \\\\\=\\ ~~',, ~.,,,-~w

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34 33

DIFFERENTIAL AND CARRIER ASSEMBLY - REA R DRIVE STEER

.~

------~----"'-"-"

TS-5007-P

n 0 :z "' ... ;,o C: t'I ... -0 :z

3:: )>

n :i: -:z ... ;,o -<

t7 -< -"' -0 :z

Page 47: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~--

CONSTRUCTION MACHINERY DIVISION

DIFFERENTIAi. AND CARRIER ASSIEMBI. Y - REAR DRIVE STEER Item No,

Port No. Description

No. Req'd.

A 118509 DIFF. & CARRIER ASSY (lnc.1 thru 57)

100941

2 4E-06

3 3C-614

4 104168

5 118475

6

7

8 101196

9 118474

10 104167

11 101244

12 815745

13 117022

14

15 101244

16 104167

17 118474

18 104168

19

20

21

22

101244

23 101244

24 667466

25

26 101210

LOCK, Differential Adjusting Nut ..... .

LKWSHR, Adjusting Nut Lock ........... .

BOLT, Adjusting Nut Lock ................. .

NUT, Ring Gear Bolt .......................... 12

BOLT, Differential Case .................... _8

§DIFF. CASE - Flange Hall - See 61

§ RING GEAR - See 60 ....................... .

BOLT, Ring Gear ................................ 12

WASHER, Side Gear Thrust ............ ..

GEAR, Differential Side .................. ..

WASHER, Differential Pinion Thrust ..

KIT, Differential Pinion (Inc. 14, 20, 22) ............................ ..

SPIDER, Differential .......................... ..

PINION, Differential - See 12 ........ ..

WASHER, Differential Pinion Thrust ..

GEAR, Differential Side .................... ..

WASHER, Side Gear Thrust ............ ..

NUT, Differential Case Bolt ................ B

§DIFF. CASE - Plain Half - See 61 .. ..

Pinion, Differential - See 12 ----········

WASHER, Differential Pinion Thrust ..

PINION, Differential - See 12 ..........

WASHER, Differential Pinion Thrust ..

BEARING, Inner Pinion .................... ..

§ PINION, Differential - See 60 ........ ..

BOLT, Differential Carrier Cap ........ 4

26A 111658 tWASHER, Carrier Cap Bolt................ 4

27 3C-614 BOLT, Adjusting Nut Lock ................ ..

28 4E-06 WASHER, Adjusting Nut Lock ........ ..

29 100941 LOCK, Differential Adju.sting Nut .... ..

30 101252 NUT, Differential Adjusting .............. ..

31 667275 CUP, Differential Bearing ................. .

32 654144 CONE, Differential Bearing ............ ..

§Not Sold Separately tAs Required tNot Illustrated

Item No.

33

Part No,

34 116646

35 667276

36 658988

37 104226

Desc::ription No,

Req'd.

§ CAP, Differential Carrier - See 34 ..

CARRIER ASSY, Dill. (Inc. 26, 26A, 33) ..................................... ..

CONE, Center Pinion Bearing ......... .

CUP, Center Pinion Bearing -----······---

SPACER, Pinion Bearing .................. ..

38 101257 *SHIM, Bearing Cage - Thin ............ ..

38A 101258 HSHIM, Bearing Cage-Medium ...... ..

38B 101259 HSHIM, Bearing Cage-Thick .......... ..

39 101250 CAGE ASSY, Pinion Bearing (Inc. 36, 40) .................................. ..

40 667278 CUP, Outer Pinion Bearing ............... .

41 667277 CONE, Outer Pinion Bearing ---·-·····--

42 110897 SEAL, Pinion Oil .............................. ..

43 4E-09 LKWSHR, Oil Seal Retainer ................ 7

44 lC-928 BOLT, Oil Seal Retainer ...................... 7

45 101262 NUT, Pinion Shalt ............................ ..

46 1 F-732 COTTER, Pinion Shalt Nut .............. ..

47 101263 WASHER, Pinion Shalt Nut .............. ..

48 117218 FLANGE, Companion ........................ ..

49 101261 SHIELD, Companion Flange Dust .... ..

50 lC-828 BOLT, Oil Seal Retainer .................. ..

51 4E-08 LKWSHR, Oil Seal Retainer ............... .

52 101253 RETAINER, Pinion Oil Seal .............. ..

53 101254 GASKET, Oil Seal Retainer .............. ..

54 101256 GASKET, Pinion Oil Seal ................ ..

55 654144 CONE, Differential Bearing ............ ..

56 667275 CUP, Differential Bearing -----------------·

57 101252 NUT, Differential Adjusting .............. ..

58 118513 tDIFF. ASSY (Inc. 4 thru 23, 25) ..........

59 118499 tDIFF. BODY SUB ASSY (Inc. 5, 6, 9 thru 23) ...................................... ..

60 815369 tGEAR & PINION SET (Inc. 7, 25) .... ..

61 815736 tDIFF. CASE KIT (Inc. _5, 6, 11, 15, 18, 19, 21, 23) ...................... ..

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 39 ]

Page 48: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

Item No.

A

2

3

4

5

6

7

Part No.

523467

106267

106266

112175

523461

541880

661416

§Not Sold Separately

CONSTRUCTION MACHINERY DIVISION

TIE ROD ASSEMBLY

Description

-

5

6

7

TS-3163-P

No. Roq'd,

TIE ROD ASSY (Inc. 1 thru 7) ..................................................................................... .

§HOUSING, Tie Rod - See A ....................................................................................... .

RETAINER, Felt ............................................................................................................ 2

FELT .............................................................................................................................. 2

NUT, Ball Stud ............................................................................................................ 2

BALL STUD .................................................................................................................. 2

PLATE, Ball Stud Retainer ............................................................................................ 2

SNAP RING, Retainer Plate ........................................................................................ 2

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 40] PM 2086

Page 49: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION

Item No.

A

2 3 4 5 6 7 8 9

PM 2086

2 3

/ /

Part No.

114449

/

4 5 6

9

TS-2836-P

PLANET CARRIER ASSEMBLY

Description No.

Req'd.

CARRIER ASSY, Planet (Inc. 1 thru 9) .......................................................................... 4

NOTE: Four (4) Planet Carrier Assemblies used per machine. Quantities listed below are for 1 Planet Carrier.

106350 WASHER, Pinion Thrust................................................................................................ 3 106351 ROLLER, Pinion ............................................................................................................ 87 106352 SPACER, Pinion Roller .................................................................................................. 3 109088 PINION, Planet ............................................................................................................ 3 106351 ROLLER, Pinion ............................................................................................................ 87 106350 WASHER, Pinion Thrust ................................................................................................ 3 106349 SHAFT, Pinion .............................................................................................................. 3 1 OJ-12 BALL, Pinion Shaft ........................................................................................................ 3 114450 SPIDER, Planet ............................................................................................................. .

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 41 ]

Page 50: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

CONSTRUCTION MACHINERY DIVISION

3 4 7

i 20

~10

----------11

15 14 13 12

17 16

TS-3213-P

BRAKE ASSEMBLY - FRONT Item Pcm No. Item Part No. No. Description Req'd. No. No. Description

No. Rcq'd.

A 117150 BRAKE ASSY (Inc. 1 thru 20) .............. 2 8 114173 PIN ASSY, Brake Shoe Adjusting

NOTE: 2 Brake Assemblies used on axle - Quantities listed (Inc. 9) ............................................ 2 WASHER, Brake Shoe Adjusting Pin 2

B C D

1 2 3 4 5 6 7

below are for 1 Brake Assembly

LINING KIT, Brake (Inc. 1, 20) 945614 Standard -----------································· 945621 * ~/' Oversize ·---·---------------------------------

§LINING, Brake Shoe -See C & D ...... 2 §SHOE, Brake - See 15 ........................ 2

116949 SPRING, Brake Shoe Return .............. 1 WHEEL CYLINDER - See Index ........ 1

4E-06 LKWSHR, Wheel Cyl. Mounting .......... 2 lC-614 BOLT, Wheel Cylinder Mounting ........ 2 112060 SPIDER ASSY, Brake (Inc. 8, 9, 12,

13, 14) ············································

§Not Sold Separately

9 10 11 12 13 14 15 16 17 18 19 20

100867 2D-14 2E-14 851771 943859 112062 118267 112068 112069 710776

112070 23H-l 008

NUT, Anchor Pin ................................ 2 LKWSHR, Anchor Pin Nut .................... 2 WASHER, Cam Spring........................ 2 KIT, Adjusting Cam Spring (Inc. 12) .. 2 CAM, Shoe Adjusting ........................ 2 SHOE ASSY, Brake (Inc. 1, 2, 16, 20) 2 BUSHING, Brake Shoe ........................ 2 PIN, Brake Shoe Anchor .................... 2 RING, Anchor Pin Retaining .............. 2

STRUT, Anchor Pin ............................. . RIVET, Lining to Shoe ........................ 40

*NOTE: When 945621 lining Kit is utilized Drums must be turned down to 16.37011-16.380 11• Do Not Exceed this Dimension.

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 42] PM 2086

Page 51: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~--

CONSTRUCTION MACHINERY DIVISION

2 3 4 5 6 7 8 9 10

~

23 22

19

BRAKE ASSIEMBL Y - REAR Item No.

Port No.

A 117558

Description No,

Req'd.

BRAKE ASSY (Inc. 1 thru 23) .............. 2

NOTE: 2 Brake Assemblies used on axle - Quantities listed

1 2 3 4 5 6 7 8 9

10 11

lC-610 4E-06 114169 100867 106549 106373 851771 943859 100864

102322

below are for 1 Brake Assembly.

BOLT, Cylinder to Brake Disc ............ 2 LKWSHR, Cylinder to Brake Disc ...... 2 PIN, Cam (Inc, 4) ................................ 2 WASHER, Cam Pin ............................ 2 DISC ASSY, Brake (Inc. 3, 4, 6 thru 9) 1 PIN, Guide .......................................... 4 WASHER, Cam Spring ........................ 2 KIT, Cam Spring (Inc. 7) .................... 2 CAM, Brake Shoe Adjusting .............. 2 CYLINDER, Brake Wheel - See Index WASHER, Guide Pin .......................... 8

ltom No.

12 13 14 15 16 17 18

19 19A 19B

20 21 22 23

Part No.

100878 118254 101332 106970 106969 106216 100872

944217 945100

3H-1216 958553 4E-12 2D-12

11

11 17 16

Description

12

TS-1743-P

No. Req'd.

11C11 WASHER, Guide Pin .................... 4 SHOE ASSY, Brake (Inc: 18, 19, 20) 2 11

C" WASHER, Anchor Pin -----·······---- 2 STRUT, Anchor Pin ............................ 1 PIN, Anchor ........................................ 2 SPRING, Brake Shoe Return .............. 1 BUSHING, Brake Shoe ...................... 2

LINING KIT, Brake /Inc. 20) STANDARD ........................................ 1

* ~/' Oversize ··················------······-------- l RIVET, Lining to Shoe ........................ 36 LINK, Wheel Cylinder Connector ...... 2 LKWSHR, Anchor Pin ........................ 2 NUT, Anchor Pin ................................ 2

*NOTE: When 945100 Lining Kit is utilized, drums must be turned down to 16.370"-16.38011• DO NOT EXCEED THIS DIMENSION.

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 43]

Page 52: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION -2

~

'\ 14 13 12 11 10 9 8

BRAKE WHEEi. CYLINDER Item No.

A

Part No.

B 112072

C 107014

Description

CYLINDER ASSY /Inc. 1 thru 15)

No. Req'd.

For Front Brake .................................. 2

For Rear Brake .................................... 2

NOTE: 2 Wheel Cylinders used per axle. Quantities listed below are for 1 Wheel Cylinder

D

E 957995

F 940130

2

2A 861356

2B 208805

3

4

5

6 958553

REPAIR KIT, Cylinder (Inc. 3, 5, 12, 14)

For Front Cylinder ····--·---------···---------..

For Rear Cylinder -----··--·-··--------------··-

§CYLINDER, Wheel - See "A" ---·······

SCREW, Bleeder

For Front Cylinder

For Rear Cylinder ·-----------·-··--······------

§CUP, Piston - See 11D11 ·-------··------·····­

§PISTON - See "A" ········-------------------·

§ BOOT - See "D" -----------------·····-···-··· LINK, Wheel CyHnder Connector

§Not Sold Separately

!tom No.

7

7A

7B

8

9

9A

9B

10

11

llA

11 B

12

13

14

15

Part No.

944966

692722

620238

944967

620235

613750

956664

956622

958553

3 4

J

Description

BOl T, Fitting to Cylinder

TS-3239-P

No. Req'd.

For Front Cylinder ........................... .

For Rear Cylinder ............................. .

GASKET, Outer fitting

FITTING, Cylinder

For Front Cylinder ·······-------···········---··

For Rear Cylinder .............................. .

GASKET, Inner Fitting -----···---------------­

SPRING, Cylinder

For Front Cylinder ............................. .

For Rear Cylinder ............................. .

§CUP, Piston - See uD 11 ••••••••••••••••••••••

§PISTON - See "A" ----------------------------

§ BOOT - See "D" ---------------------·-·-----­

ROD, Push ----------------·--·······----------------

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 44] PM 2086

I

(

Page 53: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

r.:rr:rn mBm

Item Part No. No.

A 112439

2 945084

:i 945046

4

5 220968

6 220965

7

8 942405

9 945051

10 220969

11 872712

§Not Sold Separately

CONSTRUCTION MACHINERY DIVISION -J

3 4 5 6 7 8 9

•• 0 0

TS-3298-P

PARKING BRAKE ASSEMBLY No.

Description Req'd.

BRAKE ASSY (Inc. l thru 11) ....................................................................................... .

§NUT, Pawl to Plate - See 3 ........................................................................................ 2

PLATE, Backing ........................................................................................................... .

BRAKE PAWL KIT (Inc. 1, 4, 5) .................................................................................... 2

§BOLT, Pawl to Plate - See 3 ........................................................................................ 2

ROLLER, Braki Act~~ting ........................................................................................... .

LEVER, Cam Operating ................................................................................................ l

§SHOE, Brake - See 11 ................................................................................................ .2

LINING KIT, Brake Shoe (Inc. 9) .................................................................................. 2

RIVET, lining to Shoe .................................................................................................. 28

SPRING, Shoe Return .................................................................................................. 2

SHOE ASSY, Brake (Inc. 7, 8, 9) .................................................................................. 2

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO, OF MACHINE

PM 2086 [ 45 J

Page 54: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

Item No.

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Part No.

545006

545005

18D-05

545006

544512

645092

556693

18D-06

645092

lF-312

4F-06106

544512

lSC-618

1 SC-528

17C-636

4E-06

CONSTRUCTION MACHINERY DIVISION

/ / /

/

f'~ 17 16 15 14

/ /

Gt/~ f

1 f~ u 12 11 m

/

/

'

/ /

\ I

J

TS-5238-P

PARKING BRAKE CONTROLS No.

Description Roq'd.

SPACER, Lever Mounting ............................................................................................ 2

SPACER, Lever Mounting ............................................................................................ 2

NUT, Cable Mounting ................................................................................................ 2

SPACER, Coble Clamp ................................................................................................ 2

CLAMP, Cable Mounting ........................................................................................... .

LINK, Cable Mounting ............................................................................................... .

CABLE, Parking Brake ................................................................................................ 1

NUT, Clamp Attaching ................................................................................................ 2

LINK, Cable Mounting ............................................................................................... .

COTTER, Clevis Pin ..................................................................................................... .

PIN, Cable Clevis Attaching ..................................................................................... .

CLAMP, Cable Mounting ........................................................................................... .

BOLT, Clamp Attaching .............................................................................................. 2

BOLT, Cable Mounting ................................................................................................ 2

BOLT, Lever Mounting ................................................................................................ 2

LKWSHR, Lever Mounting .......................................................................................... 2

LEVER ASSY, Brake Hand - See Index ..................................................................... .

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO, OF MACHINE

[ 46 J PM 2086

Page 55: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~-

Item No.

Part No.

A 544998 1 866349 2 941227 3 941226 4 946163 5 866348 6 619024 7 862738 8 862656 9 862653

10 862655

CONSTRUCTION MACHINERY DIVISION -' I '"-1 ' . '

!

I

I I

20 I I I l__

' ' <l>

6

18--~ 7

~

' ' ' 17~>'

~I)

'

16~/ I) I),/ I) ' '

• • 15 • • • • • • • TS-3240-P 14 13 12 11

PARKING BRAKE LEVER ASSEMBLY

De,eriptlon No.

Req'd.

LEVER ASSY (Inc. 1 thru 20) .............. 1 SCREW, Adjusting .............................. 1 CAP, Adjusting Knob .......................... 1 BASE, Adjusting Knob ........................ 1 WASHER, Base to Body •................... 1 BODY, Brake Lever ............................ 1 WASHER, Body to Bracket .................. 2 PIN, Aajusting Screw Link Pivot ........ 1 SPACER, Pivot Brqcket ........................ 1 BRACKET, Pivot . ,······························· 1 SPACER, Pivot Bracket ........................ 1

Item No.

Part No.

11 862653 12 862656 13 lF-312 14 645095 15 944969 16 619019 17 944054 18 862652 19 941238 20 944968

De,cription No.

Req'd.

BRACKET, Pivot .. _ .............. ___ ............ .. SPACER, Pivot Bracket ....................... . COTTER, Link Pivot Pin ...................... 1 SPACER, Mounting Bracket ................ 2 _BRACKET, Lever Mounting ................ 2 WASHER, Link Pivot Pin .................... l RIVET, Pivot Bracket .......................... l LINK, Adjusting Screw .................. ,... l PIN, Link to Tube ............................. . TUBE, Adjusting Screw ..................... .

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AIIID SERIAL 1110, OF MACHINE

[ 47]

Page 56: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION -

Item

No.

A

2

2A

3

4

5

6

7

8

9

9A

10

11

12

13

14

15

16

2 4 5 6 1

I ID -1

I I I o I

I I r~ L_, 16 15 14 13

PROPELLER SHAFT ASSEMBLIES

Description

PROPELLER SHAFT ASSY (Inc. 1 thru 16) ..................................... .

SOLT, Spider & Bearing to Tube ................................................... .

SPIDER & BEARING ASSY (Inc. 2A, 15) ....................................... .

tSEAL, Spider & Bearing Grease .................................................. ..

TUBE ............................................................................................ ..

NUT, Spider & Bearing to Tube .................... : ............................. ..

R ET Al N ER, Fe It ............................................................................ ..

WASHER, Felt Retainer ................................................................ ..

SL! P YOKE (Inc. 12) ...................................................................... ..

NUT, Spider & Bearing to Slip Yoke ............................................ ..

SPIDER & BEARING ASSY (Inc. 9A, 11) ...................................... ..

tSEAL, Spider & Bearing Grease .................................................. ..

BOLT, Spider & Bearing_ to Slip Yoke .......................................... ..

FITTING, Spider & Bearing Grease .............................................. ..

FITTING, Slip Yoke Grease .......................................................... ..

WASH ER, Fe It .............................................................................. ..

BOLT, Spider & Bearing Attaching .............................................. ..

FITTING, Spider & Bearing Grease .............................................. ..

NUT, Spider & Bearing Attaching .............................................. ..

Converter to Transmission

589891

945256

944866

944863

946111

SD-05

940654

940653

942658

SD-05

944866

944863

945256

lOH-35

lOH-25

940081

945256

lOH-35

1 SD-05

tNot Illustrated

10

11

TS-1138-P

Transmission to Rear Axle

562694

940089

944862

944861

946109

SD-06

940090

OMIT

946110

8D-06

944862

944861

940089

lOH-35

lOH-25

940092

940089

lOH-35

SD-06

No. Req'd

4

4

4

2

. 1

4

4

4

8

8

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 48 J PM 2086

Page 57: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

Item No.

A 1 2 2A 3 4 5 6 7

8 9 9A

10 11 12 13 14 15 16 17 18

' I I I I

18

Ptut No.

525659 940089 944862 944861 944111 8D-06 940090 940091 8D-06 940093 944862 944861 940089 8D-06 lOH-35 940089 lOH-25 940092 940089 4E-05 lOH-35

tNot Illustrated

CONSTRUCTION MACHINERY DIVISION

3 4 5 6 8 9 10

\ \ !1 0 - - --®

( © © I

(r-j \\ I I L. @)-

I 17 16 15 14 13 12 11

TS-6757-P

PROPELLER SHAFT ASSEMBLY Transmission to Front Axle

PROPELLER SHAFT ASSY (Inc. 1 thru 16, 18) ............................................................... .

No. Req'd.

BOLT, Spider & Bearing to Tube.................................................................................. 4 SPIDER & BEARING ASSY (Inc. 2A, 18) ....................................................................... .

t SEAL, Spider & Bearing Grease ................................................................................... 4 TUBE ASSY .................. ............................................................................................ 1 NUT, Spider & Bearing to Tube.................................................................................... 4 RETAINER, Felt ........................................................................................................... . WASHER, Felt Retainer ................................................................................................ 2 NUT, Spider & Bearing to Slip Yoke ............................................................................ 4 SLIP YOKE (Inc. 14) ..................................................................................................... . SPIDER & BEARING ASSY (Inc. 9A, 12) ....................................................................... .

t SEAL, Spider & Bearing Grease .................................................................................... 4 BOLT, Spider & Bearing to Slip Yoke............................................................................ 4 NUT, Spider & Bearing Attaching ................................................................................ 4 FITTING, Spider & Bearing Grease .............................................................................. 1 BOLT, Spider & Bearing Attaching ............................................................................ 4 FITTING, Slip Yoke Grease .......................................................................................... .

WASHER, Felt ···········································································································-·· 1 BOLT, Spider & Bearing Attaching ............................................................................ 4 LKWSHR, Spider & Bearing Attaching ........................................................................ 4 FITTING, Spider & Bearing Grease ............................................................................. .

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 49 J

Page 58: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ b.mE

Item No.

l 2 3 4 5

6 7 8 9

10 11 12 13 14

Part No.

875767 l F-320 589912 875766 lF-312 875767 l F-320 518259 18C-516 556562 18D-05 66D-06 8D-06 562444

CONSTRUCT/ON MACHINERY DIVISION

13-~

12-®

4

"

/\

~-11

5

I

/

6 7

I ~

/

/ /

TS-5234-P

BR.AKE VALVE AND CONTROLS No.

Description Req'd.

PIN, Pedal to Eye ....................................................................................................... . COTTER, Pedal Pin ..................................................................................................... . PEDAL, Air Brake ....................................................................................................... . PIN, Pedal to Roller ............................................... , ................................................... . COTTER, Pedal Pin ..................................................................................................... . PIN, Pedal to Valve ................................................................................................... . COTTER, Pedal Pin ..................................................................................................... . ROLLER, Pedal ........................................................................................................... . BOLT, Valve to Cockpit .............................................................................................. 3

*VALVE, Air Brake - B.W. #277 472 .......................................................................... l NUT, Valve lo Cockpit ................................................................................................ 3 NUT, Eye Mounting ................................................................................................... . NUT, Eye Jam ............................................................................................................. . EYE, Pedal ................................................................................................................. .

*NOTE: Your local authorized Bendix-Westinghouse Distributor is equipped to service and supply this part.

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 50] PM 2086

(.

Page 59: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

Item No.

CONSTRUCTION MACHINERY DIVISION

2 3

\ 30-@llJ( :a 29-------'" / 2s-------l!, ,

Part No.

,-·------------- -- ___ __,, I '

L. @ {i@ (lJ):;j) Ql ._

i \ \ \ \ 27 26 25 24 23 22 21

Do:r.cription

POWER CLI.ISTIER ASSIEMBI. Y No.

Req'd. lt.m No,

Part No. Description

TS-3220-P

No. Req'd.

A 526879 POWER CLUSTER ASSY (Inc. 1 thru 17 lOF-02 PLUG, Master Cylinder

2

3

30) ------------------------------------------------

945034 SHELL, Air Cylinder ----------------------------

§CUP, Piston-See 31 -------------------------­

§WIPER, Piston-See 31 ------------------------

4 945035 PISTON, Air Cylinder ---·--------------------

5

6

7

8

9

10

11

12 13

14

15

16

945036

945037

945029

945044

945029

945043

858305 857933

lC-624

4E-06

945038

§BOOT, Piston Rod-See 31 ---------------­

SPRING, Piston Return --------------·------­

HEAD ASSY, Air Cylinder (Inc. 8 thru 11 ) --------------------------------------------------

SCREEN, Filtering ----------------------------­

HAIR, Filtering -----------------------------------­

SCREEN, Filtering -----------------------------­

RING, Filter Reta!ning -----------------------­

CAP, Master Cylinder Filler -------------­GASKET, Filler Cap -------------------------- 1

BOLT, Master Cyl. to Air Cylinder ---·-- 3

LKWSHR, Master Cyl. to Air Cylinder 4

INDICATOR, Stroke ---------------------------

§Not Sold Separately tNot Illustrated

18 945039 CASTING, Master Cylinder -----···---------

19 §VALVE, Check-See 31 ------·---------------

20 945026 SPRING, Check Valve ------------------------

21 945042 RETAINER, Check Valve Spring ---·----

22 955321 SPRING, Piston Return ---------------------­

§CUP, Primary-See 31 ---------------------­

§PISTON ASSY, Master Cyl.-See 31 -·

23

24

25

26

27

28

29

30

31

32

33

955326 PLATE, Piston Stop ----------------------------

955323 RING, Stop Plate Retaining ----------------

945040 PLATE, Master Cyl. Mounting ------------

lC-510 BOLT, Shell to Head -----------·------------ 8

6E-05 LKWSHR, Shell to Head --------------- __ 8

356612 BUSHING, Shell Reducing ----------------945041 REPAIR KIT (Inc. 2, 3, 5, 13, 19, 23,

24) ------------------------------------------------18C-720 tBOLT, Power Cluster Attaching__________ 3

4E-07 tLKWSHR, Power Cluster Attaching._____ 3

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 51 ]

Page 60: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

5,

4

3-.... ~ 2

1

~I~ ,~~ 7

:a: l,l m

"'

( ('\'t 76 75 74 73 72

, .. "]1~1

71 70

BRAKE AIR LINES

27 28 /29 30

/ 31 ,;~// "

46 45

34 '~~ -',

' ' ' ' ' ' '

I ' AJ,I;;

~>~ \\6 35 37

'-.....~./ ,_,--

41 40 39 38

TS-6569-P

I n 0 2:

"' .. ,. C: n .. 0 2:

s:: ):,

n :c -2: "' ,. -<

t, -< -"' -0 2:

Page 61: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

-Item No.

Part No.

550334

2 17C-514

2A 4E-05

3 540664

4 875012

5 17C-516

5A 4E-05

6

7 510452

8 17F-4

9 19F-4

10 31F-l

11 523786

12 942646

13 540306

14 31F-l

15 4E-05

16 17C-548

17 545528

18 563978

19 874007

20 613750

21 38F-10

22 593370

23

24 507815

25 l 9F-5

26 17F-4

27 620238

27A 613750

28 692722

29

30 535049

31 633242

32 609733

33 535050

34

35

36 72F-4

37 589429

38 574439

39 31F-4

CONSTRUCTION MACHINERY DIVISION -BRAKE AIR LINES

Description No.

Roq'd.

LINE, Hose to Wheel Cylinder - L. H. Rear Axle........................................ 1

BOLT, Elbow to Compressor................ 2

LKWSHR, Elbow to Compressor ........ 2

ELBOW, Compressor Air Inlet ........... .

GASKET, Elbow to Compressor ......... .

BOLT, Flange to Compressor······--·-·--- 2

LKWSHR, Flange to Compressor ........ 2

AIR COMPRESSOR - See Engine Parts Manual ··················--·-·----------­

FLANGE, Discharge (B.W. #213042)

TEE, Connecting ................................. .

BUSHING, Reducing .......................... 1

ADAPTER UNION, Hose to Tee .......... 1

HOSE, Tube to Tee ............................. .

*GASKET, Governor (B.W. #236577) .. 1

*GOVERNOR, (B.W. #275200) .......... 1

ADAPTER UNION, Hose to Governor

LKWSHR, Governor to Compressor: .... 2

BOLT, Governor to Compressor.......... 2

HOSE, Governor to Connecting Tee---­

TUBE, Compressor to Air Reservoir ---- 1

PLUG, Master Cylinder ........................ 2

GASKET, Master Cylinder Plug .......... 2

CONNECTOR, Tube ........................... .

VALVE, Check ................................... .

POWER CLUSTER ASSY - See Index

*VALVE, Safety (B.W. #205105) ...... ..

BUSHING, Tee Reducing ................... .

TEE, Connecting ----------------------------------

GASKET, Fitting to Master Cylinder .. ..

GASKET, Bolt to Fitting ..................... .

BOLT, Fitting to Master Cylinder ....... .

CYLINDER, Wheel - See Index ......... .

LINE, Tee to Wheel Cylinder -L. H. Front Axle ............................... .

FITIING, Connecting ......................... .

TEE, Brake Line - Furnished with Axle

LINE, Tee to Wheel Cylinder -R.H. Front Axle ............................... .

CYLINDER, Wheel - See Index ......... .

§AIR RESERVOIR - Welded to Frame ..

DRAINCOCK - Air Reservoir ........... .

TUBE, Power Cluster to Front Axle ..... .

HOSE, Brake Valve to Air Reservoir, .. .

ADAPTER UNION, Hose to Valve ....... .

Item No.

Part No.

40 18C-720

40A 4E-07

41 26F-3

42 636260

43 356616

44 l 3F-08

45 940643

45A 14D-10

45B 12E-10

46 19F-l

47

48 l 3F-08

49 13F-04

50

51

52

53

54

55 56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

589427

592784

19F-6

l 3F-08

31 F-3

589428

62F-3

609733

l 8D-07

18C-724

589426

8D-10

550334

8D-10

550325

552350

8D-10

563786

550320

533814

563787

8D-10

552350

74 550325

75 8D-10

76

Description No.

Req'd.

BOLT, Power Cluster Mounting .......... 3

LKWSHR, Power Cluster Mounting ...... 3

ELBOW, Hose to Power Cluster ......... .

SWITCH, Air Pressure ....................... .

BUSHING, Switch Reducing ................ 1

PLUG, Brake Valve .............................. 1

SENDER UNIT, Air Pressure (Inc. 45A, 456) ............................... .

NUT, Sender Unit ............................... .

LKWSHR, Sender Unit ...................... ..

BUSHING, Sender Unit Reducing ....... .

BRAKE VALVE - See Index ............... .

PLUG, Brake Valve ............................. .

PLUG, Brake Valve ............................. .

TUBE, Power Cluster to Connecting

Tee ·········-----------------------------------------

HOSE, Power Cluster to Valve ------------

BUSHING, Valve Reducing ............... .

PLUG, Brake Valve ............................. .

ADAPTER UNION, Hose to Valve ....... .

TUBE, Tee to Declutch Valve ............. .

ELBOW, Tube to Valve ..................... .

TEE, Connecting -------············-·········-··--NUT, Tee to Frame ............................. .

BOLT, Tee to Frame----------------------------TUBE, Tee to Frame Clip ................... .

NUT, Hose Jam ................................. .

CYLINDER, Wheel - See Index ......... .

LINE, Hose to Wheel Cylinder -R.H. Rear Axle ................................ 1

NUT, Hose Jam -----------------------------------· 1

CLIP, Hose - Mounted on Axle Cradle

HOSE, Line to Line ------------------------------

NUT, Hose Jam ................................... .

LINE, Tee to Hose ............................... .

TEE, Brake Line -Furnished with Axle ....................... .

HOSE, Tube to Tee ............................. .

LINE, Tee to Hose ............................... .

NUT, Hose Jam --------------------------------···­

HOSE, Line to Line -----------------------------­

CLIP, Hose -Mounted on Axle Cradle ............... .

NUT, Hose Jam ................................. .

CYLINDER, Wheel - See Index ......... .

§Not Sold Separately *NOTE: Your local authorized Bendix-Westinghouse Distributor is equipped to service and supply these parts.

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 53]

Page 62: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ mmrm CONSTRUCTION MACHINERY DIVISION

Item No.

A

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

2345678 9 10 11 12 13 14 15 16

Part No.

564121

1 F-432

876575

865965

lOH-25

865965

865961

662691

865963

865963

865965

1 OH-25

865965

865961

662691

876575

1 F-432

TS-1259-P

DRAG LINK

Description

DR'AG LINK ASSY (Inc. 2, 3, 5 thru 10, 12 thru 15) -------··-······················------------------

COTTER ·····-··--···---····--··-·······················································----------------·---·········-········

NUT, Adjusting ·····························------··---···---------····--·-------------·-·-··············--·--------------­

SEAT, Ball Stud --------------------------------·----···-····--·····--···············-·-·-----------------··--·····-··--··

FITTING, Grease ···---··--··----··-·--------·····-···-------·······-----·--------------------·-·--·-·······-···-·--------­

SEAT, Ball Stud -----------------·--------------·-···--·--------··-·-------·····----·······-··--····-------·····-·······---­

SPRING ----··--·--·--·-----··········---······-··--··--··-··-··----·----------------------·----······--·---··----------·-·····­

SEAT, Spring ·-------·-----·---------·--------··-····-···---··-·······------·····--·-·····--·---------------·········---·---­

SEAT ····-···-----·--····---·----····---·----··-·------------·--------·------··---------------··-····--······-·---------·----···­

SEAT ·------·-----------------------·---·-·---···--·---·-----···-·-··---···-·····--·-···-···-------------·-······-··------------­

SEAT, Ball Stud ·-------··---·---------------------------···------··--·------······--······-···----------····------·-----­

FITTING, Grease --------····-----------·------------·-------------------------------·-·-·----···-·--------····---·----··

SEAT, Ba II Stud --··--------···----···--·---------·----.. ·----··----··-··--------------·--------------------·------·----··

SPRING --·-·---···-····-----------·--------····------------···-·-·-----··--····--·-----··------------- ·-···-···-·---·---------­

SEAT, Spring -··-·-------··--··---··-·-······-----·------·-···--·---------·----------------------····---·-----·-·---··---··

NUT, Adjusting --------·-------··---·------············--------··-·---·----·---····----··--------------··--···------------­

COTTER -···················-··----·--··--·-···----·----------------------·-----------------·--··-···········-----------········

No. Req'd.

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE.

[ 54] PM 2086

Page 63: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

(

~ ~

CONSTRUCTION MACHINERY DIVISION -6

21 20

TS-5224-P

STEERING SLIP SHAFT ASSEMBLY Item No.

Part No. Dctscription

No. Req'd.

A 562144 SHAFT ASSY, Slip (Inc. 1 thru 24) ... .

B 946023 KIT, Dust Cap (Inc. 7, 8, 9) ............... .

18C-628 BOLT, Clamp Yoke Mounting ........... .

2 868214

3

4 868215

5 1 OH-35

6 946102

7

8

9

10 946103

11 868214

12

RING, Bearing Assy Retaining .......... 4

§BUSHING, Bearing Assy Cap -See Item 21 ................................... .

WASHER, Bearing Assy ...................... 4

FITTING, Slip Yoke Grease ............... .

YOKE, Slip (Inc. 5) ........................... .

§WASHER, Dust Cap - See Item "B" ..

§ WASHER, Dust Cap - See Item "B" ..

§ CAP1 Dust - See Item 11811 ----------------

YOKE & SHAFT ASSY ....................... .

RING, Bearing Assy Retaining ------------ 4

§BUSHING, Bearing Assy Cap -See Item 13 ................................... .

§Not Sold Separately

Item No.

Part No.

13 946020

14 868215

15 946021

No. Description Req'd,

SPIDER & BEARING ASSY (Inc. 11, 12, 14, 19) ······································

WASHER, Bearing Assy .................... 4

CLAMP YOKE ..................................... .

16 18C-628 BOLT, Clamp Yoke Mounting ........... .

17 4E-06 LKWSHR, Clamp Yoke Mounting ..... .

18 8D-06 NUT, Clamp Yoke Mounting ............. .

19 15H-15 FITTING, Bearing Assy Grease ......... .

20 15H-15 FITTING, Bearing Assy Grease _________ _

21 946020 SPIDER & BEARING ASSY (Inc. 2, 3,

4, 20) ··············································

22 8D-06 NUT, Clamp Yoke Mounting ............. .

23 4E-06 LKWSHR, Clamp Yoke Mounting ..... .

24 946021 CLAMP YOKE ..................................... .

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 55]

Page 64: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ rmm:m:D

CONSTRUCTION MACHINERY DIVISION -

TS-6665_-P

STEERING LINKAGE GROUP Item No.

Purl No.

2 562443

3 4E-06

No. Descri,ption Req'd.

STEERING COLUMN - See Index ....

CLAMP, Steering Column Mounting __

LKWSHR, Steering Column to Cockpit 2

4 18C-612 BOLT, Steering Column to Cockpit.... 2

5 557997 U-BOLT, Steering Column Mounting ..

6 545941 U~BOLT, Steering Gear Mounting ___ _

7 PITMAN ARM - See Index ................ ..

8 TIE ROD - See Index ...................... ..

9 STEERING CYLINDER - See Index .. ..

10 l 8C- l 252 BOLT, Cylinder Anchor ...................... 4

11 l 8D- l 2 NUT, Cylinder Anchor ...................... 4

12 513122 BALL STUD, Drag Link Mounting ..... .

§Not Sold Separately

Item No.

13

Pait No,

14 4D-10

15 lF-332

16

17 18D-08

18 550044

19

De$cription No.

Req'd.

§BRACKET, Rear Axle ........................ ..

NUT, Drag Link Mounting ................. .

COTTER, Ball Stud Nut .................... ..

DRAG LINK - See Index ................ ..

NUT, Gear to Frame Bracket ------------ 2

CLAMP, Steering Gear Mounting _____ _

§BRACKET, Frame Cross Member ........

20 lSC-836 BOLT, Gear to Frame Bracket............ 2

21 l 8D-08 NUT, Gear to Frame Bracket ............ 2

22

23

24 18D-04

STEERING GEAR - See Index .......... ..

SLIP SHAFT, Steering - See Index .. ..

NUT, Steering Column to Cockpit ____ 2

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 56] PM 2086

Page 65: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

r.:rr;rn r.mm:mm

2

16 15

Item Part No. No.

A 536539 1 47D-05 2 663792 3 944467 4 883734 5 25K-20018 6 944469 7 944646 8 944645 9

10 11 944643 12 944468 13 91F-6 14 944471 15 8D-05 16 33G-514 17 799584

§Not Sold Separately tNot Illustrated

CONSTRUCTION MACHINERY DIVISION -3 4 5 6 7

14 13 12 11 10 9 8 TS-1961-P

PRESSURE RELIEF VALVE - STEERING SYSTEM No.

Description Req'd.

VALVE ASSY (Inc. 1 thru 17) (Parker #VPR3-P-4F) ................................................. . NUT, Acorn .................................................................................................................. 1 WASHER, Stat-0-Seal ................................................................................................ 2 CAP, Valve ................................................................................................................. . PLUNGER, Pilot ........................................................................................................... . 11

011

RING --------·················----------·····················-··--------······························--···--·-··----···· SEAT, Pilot ................................................................................................................. . SPRING, Relief ........................................................................................................... . SEAT, Poppet ............................................................................................................. .

§BODY, Valve- See Item "A11

----·····················--·--------······································-·········

§SCREEN, Poppet - See Item 11 ......................•........................................................... POPPET ASSY (Inc. 10) ............................................................................................. . RING, Back-Up ........................................................................................................... . 11

011

RING -----················--·························-------·---·-····················-----------------------·-········ SPRING, Pilot ............................................................................................................. . NUT, Jam ................................................................................................................... . SCREW, Adjusting ........................................................................................................ 1

tPLUG .............................•.............................•............................ ................................... 2

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 57 J

Page 66: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

r.rnm mmmm

\ \

~ \

CONSTRUCTION MACHINERY DIVISION -

\ ' \ I

,._ -z- - -~~ ~, /,.._ \\ "'::::A. ...,~ -,,

- I/ J --f:s.._ I

~,:,J--'

[ 58)

' ----,-1_1_~

' - ....... ___ !!:

~~~, --=----~

0..

0

~ J, I-

(;) z o2 UJ UJ 1-<f)

I :E UJ 1-<f)

>­Cf)

u ..., ::,

~ Cl >­:c

PM 2086

Page 67: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

- '

Item Part No. No.

1 784398 2 572731 3 89F-7 4 784398 5 572731 6 89F-7 7 589487 8 589488 9 1520061

10 11 540127 12 526676 13 14 91F-8 15 81F-3 16 17 91 F-11 18 540127 19 564087 20 535625 21 519275 22 91F-6 23 91F-7 24 25 91F-7 26 534894 27 542813 28 536749 29 540127 30 589574 31 32 564107 33 656532 34 81F-4 35 24K-7 36 558570 37 17F-5 38 91F-7 39 18C-540 40 18D-05 40A 619019 41 42 517089 43 91F-7 44 21K-7 45 91F-6 46 568785

t Not Illustrated

CONSTRUCTION MACHINERY DIVISION -HYDRAULIC SYSTEM - STEERING No.

Description Req'd.

HOSE, Check Valve to Gear ..................................................................................... .

VALVE, Check ............................................................................................................. .

CONNECTOR, Check Valve to Tube ......................................................................... .

HOSE, Check Valve to Tube ..................................................................................... .

VAL VE, Check ............................................................................................................. .

CONNECTOR, Check Valve to Tube ....................................................................... .

TUBE ASSY, Gear to Cylinder - Right Turn ............................................................... .

TUBE ASSY, Gear to Cylinder - Left Turn ............................................................... .

HOSE, Tube to Cylinder ............................................................................................ 4

TUBE ASSY, Suction - See Index ............................................................................... .

CLAMP, Hose ............................................................................................................. .

ADAPTER UNION, Hose to Pump (Inc. 14) ............................................................... . STEERING CYLINDER - See Index ........................................................................... .

''0" RING, Adapter Union ------------------------------···········----------·-------········--····-···--··--······· ELBOW, Hose to Steering Cylinder ............................................................................ 4

STEERING PUMP - See Index ................................................................................... .

"O" RING, Elbow ....................................................................................................... .

CLAMP, Hose ............................................................................................................. .

ELBOW ASSY, Suction - Hose to Pump (Inc. 17) ..................................................... . ADAPTER UNION, Hose to Gear (Inc. 22) ............................................................... . ADAPTER UNION, Hose to Gear (Inc. 23) ............................................................... . 110 11

RING, Adapter Union ---------······-·········---------------------------------·······--··---···--···-···--·· 110

11 RING, Adapter Union -----------------········-···-····-····-········-········----------··--·············--··

STEERING GEAR - See Index ................................................................................... . 110 11

RING, Adapter Union --------------------------------------------·---------·---··--········--····-··········· ADAPTER UNION, Hose to Gear ............................................................................. .

HOSE, Relief Valve to Gear ...................................................................................... 1

HOSE, Stem to Tube .................................................................................................. 2

CLAMP, Hose .............................................................................................................. 2

TUBE, Suction ............................................................................................................. .

TUBE ASSY, Return - See Bucket & Boom Hydraulic System ................................... .

HOSE, Pump to Tube ................................................................................................. .

CONNECTOR, Tube ................................................................................................... .

ELBOW, Hose to Tee ................................................................................................... . PLUG, Relief Valve (Inc. 38) ....................................................................................... . TUBE ASSY, Pump to Valve ....................................................................................... . TEE, Relief Valve ....................................................................................................... . 110 11

RING, Plug ----------------------·----······---··---·-------------·---·----·-------------··-····----·--··---··--------- 1 BOLT, Relief Valve Mounting .................................................................................... 2 NUT, Relief Valve Mounting ...................................................................................... 2

tWASHER, Relief Valve Mounting ................................................................................ 2 VALVE, Pressure Relief- See Index ......................................................................... . ADAPTER UNION, Hose to Gear (Inc. 45) ............................................................... . "0" RING, Tube Fitting Tee ....................................................................................... . TEE, Tube Fitting (Inc. 43) ......................................................................................... . "0" RING, Adapter Union --··--------·--------·--------·-------.---------------------------------·---·-----------HOSE, Gear to Relief Valve ....................................................................................... .

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 59 J

Page 68: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ llttamm

Item No.

A

2 2A 3 4 5 6 7 8 9

10 11 12 13 14

Part No.

589908 648304 548074 65G-406 853384 518331 853395 861768 857729 589909

857729 853394 874121 566589 784075

tNot Illustrated

CONSTRUCTION MACHINERY DIVISION -

TS-5255-P

STEERING COLUMN ASSEMBLY No.

Doscription Req'd.

COLUMN ASSY, Steering (Inc. 1, 3, 5 thru 14) ......................................................... . NUT, Steering Wheel ................................................................................................. . PLATE, Operating Precaution ..................................................................................... .

t SCREW, Plate Allaching .............................................................................................. 4 KEY, Steering Wheel ................................................................................................. .

WHEEL, Steering ·····························································································-··········· SPRING, Upper Bearing ........................................................................................... . WASHER, Upper Bearing ......................................................................................... . BEARING ASSY, Upper ............................................................................................. . JACKET, Steering Column ......................................................................................... .

§SHAFT, Steering - See Item 11A11

·························--------------······-·············-··········-------

BEARING ASSY, lower .................................................................................... · ....•... ,. 1 SEAT, Bearing Spring ............................................................................................... . SPRING, lower _Bearing ............................................................................................. . SPACER, Steering Shafi ............................................................................................. . RING, Steering Shalt Retaining ................................................................................. .

§Not Sold Separately - Order complete assembly

WHEN ORDERING PARTS, A~WAYS STA1'.E MODEL AND SERIAL NO, OF MACHINE

[ 60] PM 2086

Page 69: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ll'mmJ

Item No.

Part No.

A 562075

1 952018 2 22F-4 3 5K-420 4 25F-4 5 946026 6 853464 7 851762 8 853408 9 853380

10 861738

11 4E-07 12 1 C-720 13 853357 14 853391 15 589811 16 853396 17 850756 18 873250 19 943667 20 lC-656 21 4E-06

CONSTRUCTION MACHINERY DIVISION -

I i 39 38 37 36 35 34 33 32 31 30 29 28 27 26

TS-5265-P

STEERING GEAR ASSEMBLY

Description No.

Roq'd.

GEAR ASSY (Inc. 1, 5 thru 14, 16 thru 43) .......................................... 1

SEAL, Steering Shaft .......................... 1 CAP, Filler .......................................... 1 NIPPLE, Filler ...................................... 1 ELBOW, Filler ...................................... 1 HOUSING ASSY (Inc. 13, 42) .......... 1 CLAMP, Ball Guide Return ................ 1 BOLT & WASHER ASSY, Clamp ........ 3 NUT, Ball ............................................ 1 GASKET, Adapter .............................. 1 ADAPTER, Valve to Housing

(Inc, 29, 30) .................................... 1 LKWSHR, Adapter to Housing .......... 4 BOLT, Adapter to Housing ................ 4 BUSHING, Pitman Shaft .................... 2 SEAL, Pitman Shaft Grease .............. 1 ARM, Pitman ...................................... 1 LKWSHR, Pitman Arm ...................... 1 NUT, Pitman Arm .............................. 1 NUT, Worm Bearing Lock .................. 1 COVER, Valve End ............................ 1 BOLT, End C9ver ................................ 3 LKWSHR, End Cover .......................... 3

Item No.

22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43

Part No. Description

No. Req'd.

943429 SPRING, Valve Spool Preload ............ 1 25K-40224 "0" RING, Valve to End Cover ........ 2 861755 PLUNGER, Valve Centering................ 6 944052 VALVE ASSY (Inc. 24, 26, 27) .......... 1 944053 SPRING, Valve Centering .................. 3

§VAL VE SPOOL - See Item 25 ........ .. 860997 BEARl,NG, Worm Thrust .................... 2 25K·40108 "0" RING, Adapter .......................... 1 861741 BEARING, Adapter ............................ 1 940111 GEAR, Pitman Shaft .......................... 1 853187 SHIM KIT, Lash· Adjuster .................... 1

851756 8D-07 853182 851770 lC-612 4E-06 853412 lOJ-09 730143 946027

§BUSHING, Housing Side Cover -See Item 36 .................................. ..

GASKET, Side. Cover .......................... 1 NUT, Lash Adjuster ............................ 1 COVER ASSY, .Housing Side (Inc. 33) 1 ADJUSTER, Lash .................................. 1 BOLT, Side Cover ................................ 3 LKWSHR, Side Cover .......................... 3 GUIDE, Ball Return ............................ 4 BALL .................................................... 106 BEARING, Needle .............................. 1 SHAFT ASSY (Inc. 6, 7, 8, 40, 41) .. ..

§Not Sold Separately

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 61 )

Page 70: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ tt:aml CONSTRUCT/ON MACHINERY DIVISION

Item No.

A B C D

E

1 2 3 4 5 6 7 8 9

10

11

12

I I

I I

t1 : I

' ,,.,,.,'

TS-6764-P

HYDRAULIC PUMP - BUCKET AND BOOM Part No.

569354 946392 946393 946394

946395

Description No.

Req'd.

PUMP ASSY (Inc. 1 lhru 24) ............. . SHAFT SEAL KIT (Inc. 1 thru 5) ....... . GEAR (Inc. 14, 21) ........................... . THRUST PLATE KIT (Inc. 1 lhru 5,

10, 11, 12, 16, 17, 18) .................. .. BEARING KIT (Inc. 1 thru 5, 8 thru 12,

16 thru 20) ...................................... 1 876354 RING, Seal Retainer .......................... 1 25K-30128 "0" RING, Seal Retainer .................... 1

946396 946397 946398 33G-706

§RETAINER, Seal - See Item "B" ........ 1 SEAL, Outer Drive Shaft .................... 1 SEAL, Inner Drive Shaft .................... 1 COVER, Shaft End .............................. 1 SCREW, Set ........................................ 1

§ SEAL, Ring - See Item 11E" ................ 2 § BEARING, Roller - See Item "E" ...... 2 § SEAL, Pocket - See Item 11D11

(Cut from Strip in Kit) .................... 6 § SEAL, Housing - See Item 11D11

•••••••••• 1

§Not Sold Separately tNot Illustrated

Item No.

12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28

Part No.

946399

946400 946401 lC-1084 214962 551906 8D-06 9E-06

Description No,

Req'd.

§ PLATE, Thrust - See Item "D" .......... .. PLUG - Shipping only .................... ..

§ GEAR, Drive - See Item 11C11 ••••••••••••

HOUSING, Gear ............................... . § SEAL, Housing - See Item "D" ......... . § PLATE, Thrust - See Item "D" ........... . § SEAL, Pocket - See Item 11D11

(Cut from Strip in Kit) .................... 6 §BEARING, Roller- See Item "E" ........ 2 §SEAL, Ring - See Item "E" ................ 2 §GEAR, Driven ...................................... 1

COVER, Port End ................................ 1 WASHER, Cover Mounting ................ 4 BOLT, Cover Mounting ...................... 4

t SLEEVE, Pump Drive ............................ 1 tGASKET, Pump to Converter.............. 1 t NUT, Pump Mounting ........................ 6 t LKWSHR, Pump Mounting .................. 6

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 68] PM 2086

Page 71: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION -5

• 25 26 27 28

L /

~ ~/

/

0

/'

6 7

0

8 9 10

• ' I

11

~:; ,~/

12 13

TS-6662-P

VALVE CONTROL LEVERS AND LINKAGE No. Item

No. Part No. Description

No. Req'd.

Item No.

Part No. Descdption Req'd.

8D-08 NUT, Clevis Jam -···--·--------···------···-----

2 2J-8300 CLEVIS, Rod to Lever --··--------····------·-·-

3 1 F-414 COTTER, Clevis Pin ----·····------·---·------··-·

4 4F-08127 PIN, Clevis to Lever------····-·----····------··

5 509772

6 558574

7 2J-8300

KNOB, Bucket Lever -------·----·---·-·--------·

SPACER, Valve Lever Mounting -····----­

CLEVIS, Rod lo Lever -----------····-----····--

8 lF-414 COTTER, Clevis Pin ·····--------------------·--

9 4F-08127 PIN, Clevis to Lever ---·····-------··---------··

10 509772

11 569055

KNOB, Boom lever ----························

BUSHING, Valve Lever Mounting ----··

12 550646 SLEEVE, Valve Lever Mounting ---·····-·

13 18D-08 NUT, Valve Lever Mounting ·····---------

14 572708 LEVER, Boom Control (Inc. 11) ----··-···

15 12H-15

16 8D-08

17 564268

18 lF-312

FITTING, Lever Grease ---··················--­

NUT, Clevis Jam ------····----------····-------­

ROD ASSY, Valve Control (Inc. 7, 16)

COTTER, Clevis Pin -···---·-----------·--------

19

20

21

4F-06106 PIN, Rod to Valve--------··-·····----------··-·

572708

12H-15

22 564271

23 lF-312

LEVER, Bucket Control (Inc. 28) _______ _

FITTING, Lever Grease ···-·-·-·------------­

ROD ASSY, Valve Control (Inc. 1, 2) __

COTTER, Clevis Pin ·--------------··--·--------

24 4F-06106 PIN, Rod lo Valve --·-·----------·----····------

25 24C-8136 BOLT, Valve Lever Mounting----····----·-

26 558574

27 550646

28 569055

SPACER, Valve Lever Mounting --··-···-·

SLEEVE, Valve Lever Mounting ----···-··

BUSHING, Valve Lever Mounting ------

PM 2086

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND. SERIAL NO. OF MACHINE

[ 69]

Page 72: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

" 0

::g ~ 0 00 ~

4

36 35

37 38 39 40 41 42 43 44 45 46 47 48 49 50

72 71 70 69 68 67 66 65 64

73 74 75 76 77 78 79 80 81 82 83 14

10 11 12 13 14 15 16 17 1B 19 20 21 22

27 26 25 24 23

51 53 54 55 56

63 62 61 60 59 58 57

85 86

I • -n 0 2:

"' ... ;:o

C: n ... 0 2:

~ :i,.

n :c -2: "' ;:o

-<

0 -<

"' 0 2:

tt II I CONTROL VAL VE ASSEMBL y TS-6653-P I -

Page 73: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ Dmmtil

CONSTRUCT/ON MACHINERY DIVISION -CONTROL VAL VE ASSEMBLY Item No.

A

2 3 4 5 6 7 8

9

10

11

12

13

14

15

16

17

18

19

20

21

22 23

24

25

26

27

28

29

30

Part No.

558814 946360 944881

893294

944883 784559

24K-1 l 91 F-11

944885

893293

784559

944883

944878

944881

888449

108301

944878

1301194

lOJ-08

946029

944900

886763

507695

945805

946030

944897

944897

945090

108301

31 945095

32 lC-416

33 4E-04

34 944882

35 4E-04

36 lC-410

37 946361

38 946362

No. Description Req'd.

VALVE ASSY (Inc. l thru 87) ........... . EYE, Plunger ..................................... . "0" RING, Plunger Eye ..................... .

§OPERATING PLUNGER-See Item "A" WIPER, Bonded ................................. . RING, Back-Up ................................... . QUAD RING, Plunger ....................... .

§HOUSING, Valve - See Item "A" ... . CAP, Housing ...................................... l

"O" RING, Cap .................................. l

CHECK, Plunger ................................. .

SPRING, Plunger Check ................... .

QUAD RING, Plunger ....................... .

RING, Back-Up ................................. .

GUIDE, Check Spring ....................... .

"0" RING, Operating Plunger ......... .

PIN, Detent ....................................... .

PIN, Roll ............................................. .

GUIDE, Return Spring ....................... .

RING, Retaining ................................. .

BALL, Detent ...................................... 15

SPRING, Detent ................................. .

PLUG, Detent ..................................... .

PLUG, Bleeder ................................... .

RING, Plug Retaining ......................... .

COVER, Detent ................................... .

CAP, Detent ....................................... .

RETAINER, Ball ................................... .

RETAINER, Ball ................................... .

SPRING, Plunger Return ..................... .

PIN, Roll ............................................. .

CAP, Operating Plunger .................... l BOLT, Cover Attaching ...................... 4

LKWSHR, Cover Attaching .................. 4

PLATE, Quad Ring Retaining .............. l

LKWSHR, Wiper Retainer .................. 2

BOLT, Wiper Retainer ........................ 2

EYE, Plunger ....................................... .

SCREW, Adjusting ............................. .

39

40

41

42

43

44

944881 "0" RING, Plunger Eye ..................... .

25K-20007 "0" RING, Guide ............................. .

946363 GUIDE, Check Spring ....................... .

946364 SPRING, Check ................................. .

946365 CHECK, Plunger (Inc. 44) ................. .

§ BALL - See Item 43 ........................... .

45 25K-200J 6 "0" RING, Check Seat ..................... .

§Not Sold Separately tNot Illustrated

Item No.

46

47

48

49

50

51

52

53

54 55

56

57

58

59

60

61

62

63

64

65

66 67

68

69

70

71

72

73

74

75

76

77 78

79

80

81

82

83

84

85

86

87

88

89

Port No.

946367

1308105

1308105

946032

946368

893293

945348

944881

944895

945348

944896

886745

944879

lC-410

4E-04

944882

944883

784559

946370

946369

946366

784559

944883

893294

4E-04

lC-410

944853

944890

613750

No. Description Req'd.

SEAT, Check ........................................ l

RING, Check Retaining ...................... 2

RING, Check Retaining ...................... 2

CHECK, Plunger .................................. 2

CHECK, Plunger ................................. .

SPRING, Plunger Check ..................... .

GUIDE, Check Spring ......................... . 110 11 RING, Operating Plunger ........... .

CAP, Operating Plunger ................... .

GUIDE, Return Spring ....................... .

COVER, Detent ................................... .

PLUG, Bleeder ................................... .

SPRING, Plunger Return .................... l

BOLT, Cover Retaining ----------·-····--···--· 4 LKWSHR, Cover Retaining .................. 4

PLATE, Quad Ring Retaining ............. .

RING, Back-Up ................................... .

QUAD RING, Plunger ....................... .

§OPERATING PLUNGER-See Item "A"

CHECK, Plunger ······························:··· SPRING, Plunger ............................... .

RING, Back-Up ................................. .

QUAD RING, Plunger ....................... .

RING, Back-Up ................................. .

WIPER, Bonded ................................. .

LKWSHR, Wiper Retainer ................ 2

BOLT, Wiper Retainer ........................ 2

ACORN NUT...................................... l

SCREW, Relief Valve Adjusting .......... l

WASHER, Jam Nut ............................ 1

8D-08 NUT, Jam ........................................... .

613750 WASHER, Jam Nut ............................. .

25K-401 ()() "O" RING, Adjusting Cap ................. .

886753 SPRING, Relief Valve ......................... .

893296 CAP, Relief Valve Adjusting ............... .

886739 POPPET, Relief Valve ....................... .

946033

893298

RING, Relief Valve Retaining ............. .

VALVE ASSY, Relief (Inc. 82, 84) ..... .

945816 "O" RING, Relief Valve ..................... .

25K-40100 "O" RING, Cap ................................. .

944894 CAP, Valve Housing ......................... .

40K-u4 PLUG, Housing .................................... l

18C-864 tBOLT, Valve Mounting ...................... 3

4E-08 t LKWSHR, Valve Mounting .................. 2

90 66D-08 t NUT, Valve Mounting ....................... .

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 71 ]

Page 74: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION

[ 72 J

-

PM 2086

Page 75: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCT/ON MACHINERY DIVISION -INSTRUMENT PANEL ASSEMBLY For Serial 6DG101 thru 6DG136

No. ltom No.

Part No. Description Roq'd.

523372 GAUGE, Engine Oil Pressure ........... .

2 517228 GAUGE, Air Pressure ....................... .

3 OMIT ................................................... .

4 619024 WASHER, Instrument Panel Mounting

5 18C-616 BOLT, Instrument Panel Mounting .... 2

6 589992 PANEL, Instrument ............................. .

7 550742 ROD, light Switch ............................. .

8 550743 BUSHING, Light Switch ..................... .

9 944803 ELEMENT, Lighter ............................. .

10 574276 LAMP, Dash ....................................... .

1 OA 427237 t BULB, Dash lamp (12V) ................... .

11 12E-6 LKWSHR, Dash Lamp Mounting ........ 2

12 18G-606 SCREW, Dash lamp Mounting .......... 2

13 562141 LIGHT, Indicator ............................... .

13A 876574 tBULB, Indicator Light ....................... .

14 558673 HARNESS, Instrument Wiring ........... .

15 550741 SWITCH, Light ................................... .

16 549024 RECEPTACLE, Lighter ......................... .

16A 944804 tFUSE, Lighter ..................................... .

17 626530 CLAMP, Instrument Mounting ............ 2

18 602350 SEPARATOR, Oil & Air Gauge .......... 2

19 14D-10 NUT, Gauge to Panel Mounting ....... .

20 120-8 NUT, Gauge to POnel Mounting ....... .

21 14D-10 NUT, Gauge to Panel Mounting ....... .

22 12D-8 NUT, Gauge to Panel Mounting ·-------

23 12E-10 LKWSHR, Terminal to Gauge ........... .

24 12E-8 LKWSHR, Terminal to Gauge ........... .

25 14D-10 NUT, Terminal to Gauge ................... .

26 120-8 NUT, Terminal to Gauge ................... .

27 12E-8 LKWSHR, Terminal to Gauge ........... .

28 120-8 NUT, Terminal to Gauge ................... .

29 611074 FUSE - 20 Amp ................................. .

30 552946 WIRE, Ignition Switch lo Light Switch (Inc. 29) ......................................... .

tNot Illustrated §Not Sold Separately

Item No.

Part No.

31 14D-10

32 12E-10

33 573548

34

35

36

37

38 573587

39 571021

40 120-8

41 14D-10

42 120-8

43 14D-10

44 14D-10

45 12E-8

46 12E-10

47 12E-10

48 553405

49 553405

50 14D-10

51 600259

No. Roq'd, Description

NUT, Terminal to Gauge ·-----··········----

LKWSHR, Terminal to Gauge ........... .

SWITCH, Ignition (Key) ..................... .

OMIT - Not used on 12V System ....... .

OMIT - Not used on 12V System ....... .

OMIT - Not used on 12V System ....... .

OMIT - Not used on 12V System ....... .

WIRE, Resistor to Temperature Gauge

FUSE - .75 Amp ............................... .

NUT, Terminal to Gauge ................... .

NUT, Terminal to Gauge ................... .

NUT, Terminal to Gauge ................... .

NUT, Terminal to Gauge ................... .

NUT, Terminal to Gauge .................. 2

LKWSHR, Terminal to Gauge ............ 2

LKWSHR, Terminal to Gauge ............ 2

LKWSHR, Terminal to Gauge ............ 2

WIRE, Ignition Switch to Ammeter ... .

WIRE, Ignition Switch to Starter Button

NUT, Gauge to Panel Mounting .......... 3

BUTTON, Starter (Inc. 51 A, 57) ......... .

51A 857420 tRUBBER BOOT, Starter Button ........... .

52 120-8 NUT, Gauge to Panel Mounting ........ 2

53 601212 CLAMP, Ammeter Mounting ............. .

54 14D-10 NUT, Gauge to Panel Mounting ....... .

55 626530 CLAMP, Instrument Mounting ............ 2

56 547237 PLATE, Starter Button ....................... .

57 § BUTTON, Push - See Item 51 ........... .

58 550735 AMMETER ........................................... .

59 551322 GAUGE, Engine Temperature ........... .

60 551321 GAUGE, Torque Converter Temp ...... .

61 OMIT - Not used on 12V System ....... .

62 18D-06 NUT, Instrument Panel Mounting........ 2

63 565430 t WIRE, Lighter to Indicator Light ......... .

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO, OF MACHINE

PM 2086 [ 73]

Page 76: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCT/ON MACHINERY DIVISION -

[ 74] PM2086

Page 77: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

CONSTRUCTION MACHINERY DIVISION -INSTRUMENT PANEi. ASSEMBLY For Serial 6DG137 and Thereafter

Item No.

Pcirt No.

l 523372

2 517228

3 574117

No. Description Req'd.

GAUGE, Engine Oil Pressure ........... .

GAUGE, Air Pressure ....................... .

PANEL, Instrument ............................. .

4 § BUTTON, Push - See Item 12 ........... .

5 547237 PLATE, Starter Button ....................... .

6 944803 ELEMENT, lighter ............................. .

7 574276 LAMP, Dash ....................................... .

7 A 427237 t BULB, Dash lamp (12V) ..................... .

8 12E-6 LKWSHR, Dash lamp Mounting.......... 2

9 18G-606 SCREW, Dash lamp Mounting .......... 2

10 562141 LIGHT, Indicator ................................. .

lOA 876574 tBULB, Indicator Light ......................... .

11 558673 HARNESS, Instrument Wiring ........... .

12 600259 BUTTON, Starter (Inc, 4, 12A) ......... .

12A 857420 tRUBBER BOOT, Starter Button ........... .

13 553405 WIRE, lgnit'on Switch to Starter Button ······························----

14 549024 RECEPTACLE, Lighter ......................... .

14A 944804 tFUSE, Lighter ..................................... .

15 626530

16 602350

17 14D· 10

18 12D·8

19 14D-10

20 12D-8

21 12E-10

22 12E·8

23 14D·10

24 12D-8

25 12E·8

26 12D.a

27 14D.10

28 12E·10

29 573548

30

CLAMP, Instrument Mounting ---·-······· 2

SEPARATOR, Oil & Air Gauges ........ 2

NUT, Gauge to Panel Mounting ····---­

NUT, Gauge to Panel M.ounting -·-···-­

NUT, Gauge to Panel Mounting ----····

NUT, Gauge to Panel Mounting ····---·

LKWSHR, Terminal to Gauge ............. .

LKWSHR, Terminal to Gauge ............. .

NUT, Terminal to Gauge------······-------­

NUT, Terminal to Gauge -······---------····

LKWSHR, Terminal to Gauge ........... .

NUT, Terminal to Gauge -·····--····--······

NUT, Terminal to Gauge··-··-·····-···-----

LKWSHR, Terminal to Gauge ............. .

SWITCH, Ignition ............................... .

OMIT - Not used on 12V System ..... .

§Not Sold Separately tNot Illustrated

Item No.

31

32

33

Part No.

34 573587

35 571021

36 611074

37 12D-8

38 14D·10

39 12D·8

40 14D-10

41 14D.1Q

42 12E-8

43 12E-10

44 12E·l0

45 553405

46 14D·10

47 552946

48 550741

49 120.a

50 601212

51 14D·10

52 626530

No. Description Req'd.

OMIT - Not used on 12V System ..... .

OMIT - Not used on 12V System ..... .

OMIT - Not used on 12V System ..... .

WIRE, Ignition Switch to Temperature Gauge ..................... .

FUSE - .75 Amp ............................... .

FUSE - 20 Amp ................................ .

NUT, Terminal to Gauge ................... .

NUT, Terminal to Gauge ................... .

NUT, Terminal to Gauge ................... .

NUT, Terminal to Gauge ................... .

NUT, Terminal to Gauge.................... 2,

LKWSHR, Terminal to Gauge.............. 2

LKWSHR, Terminal to Gauge.............. 2

LKWSHR, Terminal to Gauge.............. 2

WIRE, Ignition Switch to Ammeter ..... .

NUT, Gauge to Panel Mounting ........ 3

WIRE, Ignition Switch to Light Switch (Inc, 36) ......................................... .

SWITCH, light ................................... .

NUT, Gauge to Panel Mounting ........ 2

CLAMP, Ammeter Mounting ............... .

NUT, Gauge to Panel Mounting ....... .

CLAMP, Instrument Mounting ........... 2

53 5507 43 BUSHING, Light Switch ..................... .

54 5507 42 ROD, light Switch ............................. .

55 550735 AMMETER ........................................... .

56 551322 GAUGE, Engine Temperature ........... .

57 551321 GAUGE, Torque Conv, Temperature ..

58 17C-616 BOLT, Instrument Panel Mounting ...... 3

59 OMIT - Not used on 12V System ..... .

60 656672 WASHER, Instrument Panel Mounting 2

60A 4E·06 t LKWSHR, Instrument Panel Mounting.. 3

608 572729 t CAGED NUT, Instrument Panel Mounting ---·-·········-·--·--····------·-···----

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 75 J

Page 78: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

r..rn-rn ~

Item No.

1 2 3 4 5 6 7 8 9

10 11

Part No.

18C-412 l 8D-04 778570 4E-05 8D-05 558957

4E-04 17C-412 885083

CONSTRUCTION MACHINERY DIVISION

11 / /

~

' /

,z: / /

"' 4 5

6

/

/ / 2

/

3

/

/ /

/

/ /

/

TS-5270-P

HORN AND FOOT SWITCH No.

Description Req'd.

COCKPIT - See Index ............................................................................................... . BOLT, Foot Switch to Cockpit .................................................................................... 2 NUT, Foot Switch to Cockpit ...................................................................................... 2 SWITCH, Foot ............................................................................................................. . LKWSHR, Terminal Mounting ...................................................................................... 2

NUT, Terminal Mounting ·····-----------------················-----···········----------·-···········-----------···· 2 WIRE, Foot Switch to Horn ....................................................................................... . CLIP - See Clip Chart ............................................................................................... . LKWSHR, Horn Mounting ........................................................................................... .

BOLT, Horn Mounting ····················-------------··············--------·--·················-----··-··············· HORN KIT ................................................................................................................. .

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO, OF MACHINE

[ 76 J PM 2086

Page 79: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ DlUJm.1m

CONSTRUCT/ON MACHINERY DIVISION -

Sure Grip Grader

Item 14.0 X 24 No. 12 PR

1 532253 2 517963 3 551684 4 551685 5 6 941326 7 941329 8 941325 9

§Not Sold Separately tNot Illustrated

Rock Grader

14.0x 24 12 PR

532253 517963 551684 551685

941326 941329 941325

WHEEL AND TIRE DATA Sure Grip Sure Grip Grader Loader Lug

16.0x24 17.5 x25 20.5 X 25 12 PR 12 PR 12 PR

532253 545957 1520271 517963 509445 509445 551684 551684 551684 551685 551685 551685

941326 112461 424964 941329 112462 580278 941325 112460 580274

553956

NOTE "A": Two (2) 424964 Flanges used per wheel on 20.5 x 25 Tire

6

TS-6663-P

No. Description Req'd.

WHEEL -----·····-------················--------··· 4 STEM, Valve (Inc. 3, 4) -·····-------···-- 4 ADAPTER, Valve Stem ··-·------·····----- 4 CAP, Valve-·····-------·····------··-·····-----· 4

§TIRE ···-----·······-----·····-------·····--------··· 4 FLANGE (See Note II All) -------······· 4 uo/1 RING ---·-·················-··-------······ 4 LOCK RING·-···--------·····------········---- 4

tBAND, Bead Seat ·····------······------··· 4

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 77]

Page 80: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

" 0:,

~ ~ 0 ro

"'

11Y 52

2

37

51 50 49 45

4 9 10 11

32 30 35 31 29

CAB ASSEMBLY

12 13 14

~-> I I! """'"""' , ,,~, '..,,,...:::,

I ,"""" : / 1/1 ---~-;~~ 111~ 1J::'._<::-~..;:,. 1111:i I I .... ~--;: ...... 111/l '".:;,"ii 1 1

111 JI 11•n

: 1 fll I 111 ~ 1 I~ ff 1/I~ I\

11 ~'* I 11111 \' 11 f't Jt:.,I 11111 \' ' ' "II JIU \I 1111•"' ~ 'n• 1

11 I'-' ~'i,,,_ I ,11 11 ,, ~1

11•

11111 ~ "'illlU l.!111 ~~ ~~ '-l..~\, '\111"

'~.:::~ .,1111 --~~~ ,r::::

--~~' 111111

'~2jiJ -------~ ---15

\\

11\, 11w

1

:1

'\ ,,,,,, '/ :;,,"' 111 'l "/

L.------18

19

TS-6681-P

~)

n 0 :z Ill .. .,, C: l"'I ... -0 :z

:I: :,,. n :i: -:z "' .,, -<

ti -<: -Ill -0 :z

I

Page 81: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

Item No.

A

2

3 4 5 6

7 8 9

10

11

1 lA 11 B 12 13

14 15 16

17 18

19 20

21 22 23 24 25

25A 26 27 28 29 30 31 32 32A 33 34 35 36 37

38

Part No.

568652

569694

1521846

120-10 17E-10

50D-10 568675 540882 3G-1012

547006

551242 944977

569694 569694

569694

569694

541988 568654 515069 1521844 18C-628

18C-624 616783 18D-06 569692 lD-04 4E-04 945576 568686 568687 47G-412 lD-05 4E-05 568700 4E-04

17C-410

CONSTRUCTION MACHINERY DIVISION -CAB ASSEMBLY

Description

CAB ASSY (Inc. 1 thru 6, 8, 10,

No. Req'd.

12 thru 20, 24, 28 thru 75) ............. . MOULDING, Rear Window ................ 11 ft.

§GLASS PATTERN, RearWindow-See Item 76 ................................... .

WEATHERSTRIP, Cab - Rear ............ 5ft.

§ CAB - See Item II A" --------------------------

NUT, Head Lamp Adapter Attaching.. 8 LKWSHR, Head Lamp Adapter

Attaching ........................................ 8 NUT, Head Lamp Attaching ................ 6 ADAPTER, Head Lamp Panel .............. 2 WIRE, Head Lamp Ground ................ 2 SCREW, Head Lamp Adapter

Attaching ........................................ 8 HEAD LAMP ASSY - 12V

(Inc. 11 A, 11 B) ................................ 2 tSEALED UNIT, Head Lamp-12V...... 2 tRETAINER, Head Lamp........................ 2 DOOR- See Item 51A ................... .

§GLASS PATTERN, Quarter Window-See Item 76 ................................... .

MOULDING, Quarter Window .......... 5ft. MOULDING, Roof .............................. 6ft.

§GLASS PATTERN, Roof -See Item 76 ................................... .

MOULDING, Upper Windshield ........ 12ft. §GLASS PATTERN, Upper Windshield -

See Item 76 .................................... -MOULDING, Lower Windshield .......... 10ft.

§GLASS PATTERN, Lower Windshield -See Item 76 ................................... .

CLIP, Wiring Harness-------------------------- 4 WIRING HARNESS, Cab ................... . GROMMET, Cab Wiring Harness ....... . WEATHERSTRIP, Cab to Cockpit........ 4ft. BOLT, Cab Attaching -

Front Mount ------------------------------------ 2 tBOLT, Cab Attaching - Side Mount.. 4

WASHER, Cab Attaching .................... 6 NUT, Cab Attaching .......................... 6 WEATHERSTRIP, Cab - Front ............ 6ft. NUT, Door Lock Strike Attaching ...... 4 LKWSHR, Door Lock Strike Attaching.. 4 STRIKE, Door Lock .............................. 2 ·PANEL, Lower Quarter- R.H ............ . PANEL, Lower Quarter - L.H. ............ 1 BOLT, Door Lock Strike Attaching ...... 4 NUT, Cab Door Hinge Attaching ........ 8 LKWSHR, Cab Door Hinge Attaching.. 8 BUSHING, Cab Door Hinge ................ 4 LKWSHR, Lower Quarter Panel

Attaching ........................................ 6 BOLT, Lower Quarter Panel Attaching 6

Item No.

39 40 41

42 43 44 45 46 47

48 48A 49 49A 50 51 51A 52 53 54 55 56

57 58 59 60 61 62 63

64 65

Part No.

943623 139149

943623 569696 569696

Description No.

Req'd.

WEATHERSTRIP, Door Front ............... . CHANNEL, Glass Divider ................. .

§GLASS PATTERN, Sliding Door-See Item 76 ................................... .

WEATHERSTRIP, Door- Bottom ....... . CHANNEL, Side Glass Track ............. . CHANNEL, Bottom Glass Track ......... .

8ft. 2ft.

6ft. 4ft. 4ft.

569694 MOULDING, Lower Door Glass ......... . 12 ft. 8 66G-1008 SCREW, Lock to Door Attaching ....... .

§GLASS PATTERN, Lower Door -See Item 76 ................................... .

94287 4 LOCK, Door - R.H. ............................ 1 138249 tLOCK Door - L.H. .............................. 1 785904 HANDLE, Door (Less Key) .................... 2 547172 tHANDLE, Door (With Key- Optional) 2 32G-1008 SCREW, Handle to Door Attaching.... 4 568669 DOOR - R.H ...................................... . 568670 tDOOR- L.H •...................................... 560650 CATCH, Door ...................................... 2 17E-10 LKWSHR, Door Catch Attaching ........ 8 79G-1010 SCREW, Door Catch Attaching .......... 8 557465 STRIKE, Window Lock ........................ 4 5G-606 SCREW & LKWSHR ASSY,

945577 63G-1008 569696 569696 946115 589571

76G-512 945554

Window Lock Attaching .................. 8 $ETAINER, Door Channel.................... 2 SCREW, Channel Retainer to Door ____ 14 CHANNEL, Side Glass Track .............. 4ft. CHANNEL, Top Glass Track ............... . RUBBER, Lock to Glass Mounting ....... . LOCK, Sliding Glass ........................... .

§GLASS PATTERN, Sliding Door -See Item 76 ................................... .

4ft. 1ft. 4

SCREW, Hinge Attaching .................... 8 HINGE, Door - R.H. Lower &

L.H. Upper ...................................... 2 65A 945555 HINGE, Door - R.H. Upper &

943623 943623 3G-1016 560651 943623 874767 574992 17C-416 619018 120-10 17E-10

L.H. Lower ..................................... . WEATHERSTRIP, Door- Rear ........... . WEATHERSTRIP, Door - Top ............. . SCREW, Bumper to Latch Strike ......... .

2 8ft. 6ft. 2

BUMPER, Rubber ................................ 2 WEATHERSTRIP, Cab Seal Rear ........ 2ft. SPACER, Bumper to Latch.................... 2 STRIKE, Door Latch ............................ 2 BOLT, Door Latch Strike Attaching ...... 2 WASHER, Door Latch Strike Attaching 2 NUT, Bumper to Latch Strike ............ 2 LKWSHR, Bumper to Latch Strike ........ 2

66 67 68 69 70 71 72 73 73A 74 74A

75 619018 WASHER, Door Latch Strike Attaching 2

LKWSHR, Door Latch Strike Attaching 2 75A 4E-04 75B lD-04 NUT, Door Latch Strike Attaching ...... 2

76 945903 tGLASS PATTERN KIT (Inc. 2, 13, 16, 18, 20, 41, 47, 63) ......................... .

§Not Sold Separately tNot Illustrated

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

PM 2086 [ 79]

Page 82: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION -WDRING, POPE AND HOSIE CLIPS

The following types of clips are used in connection with the various wiring, fuel, air and hydraulic piping systems employed in this unit. When replacing clips identification can be made by checking type and physical dimensions listed to obtain part number.

DNSULA TED CLIP

-, C B

__ l )z_E ,,

u

TS-5008-P

Item PART NUMBER A B No.

C D E F

1 30H-14 14 '%2 %2 V2 .036

2 30H-16 v.. 2%2 '%2 % .032

3 30H-20 o/, 6 1 ',\ 6 '%2 % .036

4 30H-31 V, 2%2 '%2 % .050

5 30H-36 r.. ?s '%2 ?s .048

6 30H-38 % 2%2 '%2 % .050

7 30H-40 % 3%2 l'¥J2 l .050

8 30H-46 1 o/, 6 1 o/, 6 '%2 3,4 .050

9 30H-48 1 o/, 6 l ',\ 6 '%2 1 .048

10 30H-50 1 ~16 l '%2 % .050

11 30H-52 1 ~16 lVs 1 %2 l .050

12 538234 r.. 1 o/, 6 '%2 l .049

13 574261 1 o/, 6 2 '%2 ?s .062

OPIEN Cl.IP

-!1-E

r l-o-

TS-5011-P

Item PART NUMBER A B C D E F

No.

14 533482 2% 2% o/, 6 l 14 o/, 6 1%

[ 80] PM 2086

Page 83: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

r.rnm ~

CONSTRUCTION MACHINERY DIVISION

WIRING, PIPE AND HOSE CLIPS

The following types of clips are used in connection with the various wiring, fuel, air and hydraulic piping systems employed in this unit. When replacing clips identification can be made by checking type and physical dimensions listed to obtain part number.

INSULATE!> DOUBLE CLIP

C

Item PART NUMBER No. A B

l 31 H-36 % 21h2

INSULA TEI> CLIP

Item PART NUMBER A B No.

2 562600 % %

BRACKET CLIP

Item PART NUMBER A B No.

3 574270 4Y2 3A

PM 2086 [ 81 ]

C

1 Y.2

I F

l B L__

~ -11-e

D

l

E

.050

,-F-, E-11r _I_ B t

C

¥, 6

C

¥, 6

D E

l .050

D E

o/, 6 .1046

TS-6372-P

F

1%

TS-6373-P

F

1%

TS-6758-P

F

3V,

Page 84: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION -Item No.

1 2 3 4 5

Item No.

11 12 13 14 15

Item No.

20 21 22 23 24 25 26 27 28 29 30

Item No.

41 42 43 44 45 46

Item No.

53 54 55 56 57 58 59

WIRING AND CABLES Port No. Item Part No. No. Description Req'd. No. No. Description Req'd.

558952 HARNESS, Cockpit Wiring .................. 1 6 558960 WIRE, Hourmeter Ground ..................

558674 HARNESS, Engine Wiring -----------------· 1 7 564384 WIRE, Battery to Horn Button ............ 562010 HARNESS, Floodlight Wiring .............. 1 8 568462 WIRE, Head lamp Feed ...................... 562008 HARNESS, Tail Light Wiring .............. 1 9 675739 CABLE, Battery Ground ...................... 630292 WIRE, Floodlight Ground ·················· 2 10 566502 CABLE, Battery to Solenoid ................

BATTERY, BATTERY HOLD DOWN AND HOUR.METER PMI No. Item Part No. No. Description Req'd. No. No. Description Req'd.

799044 BATTERY .............................................. 1 16 886619 HOURMETER KIT ·····--························· 1 572394 HOLD DOWN, Battery ...................... 1 17 551251 DAMPENER, Hourmeter Vibration ...... 1 536582 STUD, Battery Hold Down .................. 2 18 3G-608 SCREW, Hourmeter Mounting ·····---···· 3 8D-05 NUT, Stud Jam ··-······--·-·-··················· 2 19 12E-06 LKWSHR, Hourmeter Mounting .......... 3 18D-05 NUT, Hold Down to Battery Box ----·· 4

DECALS AND PLATES Port No. Item Port No. No. Description Req'd. No. No. Description Req'd.

547852 * DECAL, Michigan ................................ 2 31 548074 PLATE, Operating Precaution 1 547851 * DECAL, Clark Equipment .................... 2 32 65G-406 SCREW, Plate Mounting -------------------- 4 571100 *DECAL, Model ------------------------------------ 2 33 542074 PLATE, Patent ------------------------·-------···- 1 538256 *DECAL, Transmission Drain ········-------- 1 34 6C-605 SCREW, Plate Mounting -------------------- 4 557461 * DECAL, Safety Wiring ........................ 1 35 562302 PLATE, lubrication Instruction --------·· 1 547794 *DECAL, Safety Warning ··-··-·············· 1 36 6C-605 SCREW, Plate Mounting ········-··········· 4 569451 * DECAL, Warning light ........................ 1 37 567977 PLATE, Shift Quadrant - Hi-Lo .......... 1 569331 *DECAL, Bucket Indicator -------------------· 1 38 6C-605 SCREW, Plate Mounting ··············-····· 2 1520495 * DECAL, "Best on Earth" .................... 2 39 567947 PLATE, Shift Quadrant-569389 PLATE, Emergency Stop ...................... 1 Forward1 Neutral, Reverse -------------- 1 6C-605 SCREW, Plate Mounting ······-··-----······ 2 40 6C-605 SCREW, Plate Mounting ...................... 4

WINDSHIELD WIPER - FRONT (OPTIONAL) Part No. Item Part No. No. Description Req'd. No. No. Description Req'd.

568969 WIPER MOTOR (12V) --------··-··-·-········ 1 47 546535 BRACKET, Mounting ···----------------------- 1 31G-428 SCREW, Mounting ········---------------------- 3 48 30H-18 CLIP, Wire Mounting ----------------------·-·· 1 8E-04 LKWSHR, Mounting ------------------------··-· 3 49 784870 WIRE, Harness to Switch ··-·············---- 1 568967 WIPER ARM (15" long) ··········------------ 1 50 lSC-412 BOLT, Mounting ····------------------------····-- 2 568968 WIPER BLADE (17" long) -------------------- 1 51 655629 WASHER, Mounting --------·-·-····----········ 2 891308 SWITCH & KNOB ASSY ----··········-····· 1 52 18D-04 NUT, Mounting ---------------------------------- 2

WINDSHIELD WIPER - REAR (OPTIONAL) Port No. Item Part No. No. Description Req'd. No. No. Description Req'd.

568969 WIPER MOTOR (12V) ··-·---··-·············· 1 60 560517 WIPER ARM (14" long) ······-···--········-- 1 574730 BRACKET, Wiper Motor ...................... 1 61 568968 WIPER BLADE (17" long) .................... 1 574729 LINK, Wiper Motor --------------------------·· 1 62 891308 SWITCH & KNOB ASSY ------·······---···· 1 18C-412 BOLT, Mounting ------···························· 5 63 546535 BRACKET, Switch Mounting ---·-···-------- 1 18D-04 NUT, Mounting ----------------------------······ 5 64 672313 WIRE, Harness to Switch -------------------- 1 41G-1010 SCREW, Mounting ·················-··········-· 2 65 30H-14 CLIP, Wire Mounting -------------·-·········-· 2 50D-10 NUT, Mounting .................................... 2 66 655629 WASHER, Mounting ---------------------------- 1

*NOTE: Contact your local Michigan Distributor for the above listed Decals.

WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE

[ 82] PM 2086

C /

Page 85: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

:;'.' l,l m ~

~

&l ~

*NOTE: Win No. 12 Used Oily For Models SS 111 & 7S111 Waukesha Gas. Wire No. 136 Used Only For Models 85 111 Un 275 111 Cummins Diesels.

BRAKE SWITCH

ENGINE Oil PRESSURE GAUGE-------

AIR PRESSURI GAUGE /-.

ENGINE TEMPERATURE GAUGE ------._

IGNITION SWITCH ~---1 31,i AMP FUSE --..)X

AMMETER ----._,

5 10 Go

(All Wires No. 14 Gauge Unless Otherwise Spetlfied)

WIRING DIAGRAM - COCKPIT For Serial 6DG101 thru 6DG136

I • . FlOODlAMP

' n 0

I :z

l,s

"' ... "' C: n ... -0 :z

.:: ):,

n :t -:z ... "' -< v I I:> -<: -"' -0 :z

TO STARTER

TS-6752-P

Page 86: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

i·I

~ ~ <>

'NOTE: Wire No. 12 Used Only For Models SS 111 & 7S III Waukesha Gas. Wire No. 136 Used Only For Models 8S III Thru 275 111 Cummins Diesels.

170 10G,;,

*120,136.......--~

""'--

,v "'- BRAKE SWITCH

' FLOODLAMP

ENGINE OIL PRESSURE GAUGE ---- CONNECTER

·······~~~

3, ,uo "'"~~ !.><L WGo ,1,_.100 / ))

I

---····------

~~~d-~~7 // 11,..UT C'UIITru

\.~~ y

- -- / '

(All Wires No. 14 Gauge Unless Otherwise Specified.)

WIRING DIAGRAM - COCKPIT For Serial 6DG 137 and thereafter

~~v~ .- M --~- ' ~ ~ .. ,.:e• . . e&.?ii

/ --- - """'<'.'<!{!!P;,:J,1,'1"~--

TS-6669-P

J

I n 0 2:

"' ... :a C: n ... -0 2:

I :I: :i,.

n :c -2: '" :a -<

0 -I

< -"' -0 2:

'

I

Page 87: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

;., t>l g:

co

"'

n

75-B 21

BACK-UP LAMPS _.,,r9 [(]-·- ~ / (FLOOD) () ,.. "/

ENGINE TEMPERATURE SENDER "' ,,

324 yJJ

TORQUE CONVERTER TEMPERATURE SENDER

(All Wires No. 14 Gouge Unless Otherwise Specified)

WIRING DIAGRAM - ENGINE

HOURMETER

~

~ HYDRAULIC WARNING LIGHT "i,'/-, PRESSURE SENDER - ,

c-<l ,,,...,,.

=

TS-6670-P

I 0

0 2:

"' ... :,, C: n ... 0 2:

;: ):,

0

:i: -2: "' :,, -<

t, -< -"' -0 2:

I

Page 88: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION

NOTES

-

PM 2086

Page 89: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

l'in':rn ~

CONSTRUCTION MACHINERY DIVISION -NUMERICAL INDEX Part No. Page No. Part No. Page No. Port No. Page No. Part No, Page No, ---------- ---------=-- ---------=-- ________ ...:_:: _ _: lC-410 ................................ 71 lC-416 ................................ 71 lC-510 ................................ 51 lC-610 ............................ 10, 43 lC-612 ...................... 33, 37, 61 lC-614 ............................ 21, 42 lC-616 ............................ 25, 29 lC-624 ................................ 51 lC-628 ................................ 29 lC-656 ................................ 61 lC-720 .......... 21, 29, 33, 37, 61 1 C-808 ............................ 33, 37 lC-820 ............................ 21, 29 lC-828 ................................ 39 lC-836 ................................ 35 lC-920 ................................ 35 lC-928 ................................ 39 lC-936 ................................ 35 lC-1084 .............................. 68 lD-04 .................................. 79 lD-05 .................................. 79 lF-207 ................................ 17 lF-216 ................................ 17 lF-308 ................................ 17 lF-312 .......... 19, 46, 47, 50, 69 lF-316 ................................ 17 lF-320 ................................ 50 lF-332 ................................ 56 lF-414 ................................ 69 lF-420 ................................ 10 1 F-424 ............................ 29, 63 lF-428 ................................ 21 lF-432 ................................ 54 l F-732 ............................ 35, 39 20-06 .............................. 35, 62 20-12 .................................. 43 20-14 .................................. 42 2E-06 .................................. 35 2E-14 .................................. 42 2G-1012 .............................. 3 2!-4200 .............................. 17 2J-8300 .............................. 69 3C-614 ............................ 35, 39 3E-08 .............................. 33, 37 3G-608 ................................ 82 3G-1008 ............................ 9, 17 3G-1012 .............................. 79 3G-1016 .............................. 79 3H-1216 .............................. 43 4C-414 ................................ 63 4C-616 ................................ 66 4C-620 ................................ 67 4C-714 ................................ 29 4D-10 .................................. 56 4E-04 ....................... .71, 76, 79 4E-05 ............ 12, 49, 53, 76, 79 4E-06 ....... .4, 5, 7, 9, 12, 14, 25,

29, 30, 33, 35, 37, 39, 42, 43, 46, 51, 55, 56, 61, 75

4E-07 ...... 21, 29, 51, 53, 61, 65 4E-08 .... 3, 9, 10, 35, 39, 65, 71 4E-09 .............................. 35, 39 4E-12 ........................ 21,37,43 4F-04051 ............................ 17 4F-05062 ............................ 19 4F-06 l 06 .................. 19, 46, 69 4F-08 l 27 ............................ 69 SC-718 ............................ 21, 24 SE-06 .................................. 21 SE-OB .................................. 21

PM 2086

SG-606 ................................ 79 SK-106 ................................ l SK-420 ................................ 61 6C-605 ............................ 19, 82 6E-05 .................................. 51 7D-06 .................................. 19 7E-08 .................................. 29 BC-824 ................................ l BD-04 .................................. 17 BD-05 ...... 17, 19, 48, 57, 76, 82 BD-06 19, 29, 48, 49, 50, 55, 68 8D-07 .............................. 29, 61 BD-08 ........................ 11, 69, 71 8D-10 .................................. 53 8D-24 .................................. 7 8E-04 .................................. 82 9E-06 .............................. 62, 68 lOF-02 ................................ 51 l'OH-25 ............ 2, 7, 37, 48, 49,

54, 63, 66, 67 1 OH-35 ..................... .48, 49, 55 lOJ-06 ............................ 22, 23 lOJ-08 ................................ 71 lOJ-09 ................................ 61 lOJ-12 ...................... 21, 24, 41 11 F-04 ............................ 33, 37 llF-12 ............................ 33,37 llH-15 ................................ 63 12D-8 ............................. .73, 75 12D-10 .............................. 9, 79 12E-6 ....................... .73, 75, 82 12E-8 ........................ 65, 73, 75 12E-10 ............ 1,27,53,73,75 12F-204 .............................. 37 12H-15 ............................ 19, 69 12H-25 ................................ 7 13F-04 ................................ 53 13F-08 ................................ 53 13F-16 ............................ 27, 29 13F-20 ................................ 29 14D-OB ................................ 65 14D-l O .............. 1, 3, 27, 53, 73 15H-15 ................................ 55 15K-10 ................................ 65 16F-02 ................................ 21 16F-08 ................................ 29 17C-410 .............................. 79 17C-412 .............................. 76 17C-416 .............................. 79 17C-514 .............................. 53 17C-516 .......................... 12,53 17C-548 .............................. 53 17C-612 .............................. 5 17C-616 ............................ 5, 75 17C-620 ...................... 9, 12, 29 17C-636 .............................. 46 17C-724 .......................... 19, 65 17C-820 .............................. 10 l 7C-824 .................... 33, 37, 65 l 7C-828 .......................... 33, 37 17C-1228 ........................ 21, 37 17D-6 .................................. 3, 9 17E-10 .............................. 3, 79 17F-4 .................................. 53 17F-5 .................................. 59 17K-B .................................. 27 17K-10 ................................ 65 lBC-412 ..... .4, 5, 17, 19, 76, 82 lBC-416 .............................. 17 18C-424 ............................ 1, 12

18C-448 .............................. 17 18C-516 .............................. 50 1 BC-528 .............................. 46 lBC-540 .............................. 59 lBC-612 ............... .4, 14; 30, 56 lBC-616 ..................... .4, 12, 73 lBC-618 .............................. 46 18C-620 ........................... .7, 19 18C-624 .............................. 79 l BC-628 .............. 17, 27, 55, 79 18C-648 .............................. 63 lBC-656 .............................. 7 18C-672 .............................. 7 18C-720 .......................... 51, 53 18C-724 .............................. 53 l BC-812 .............................. 9 l BC-816 .............................. 3, 9 l BC-820 ............................ 9, 65 l 8C-824 .............. 3, 4, 9, l 0, 12 18C-828 ............................ 5, 11 18C-832 .................... 1,4,5,21 18C-836 ...................... 1, 11, 56 18C-844 .............................. 19 l 8C-856 ............................ 2, 19 18C-864 ............ 1,7, 19,66,71 1 BC-872 ........................ 2, 7, 67 l 8C-880 .............................. 2, 7 18C-1244 ........................ 14, 30 18C-1252 ............................ 56 18D-04 .............. 1,4,5, 17, 19,

56, 76, 82 18D-05 ................ 10, 17, 19, 46,

48, 50, 59, 82 18D-06 ............. .4, 7, 12, 17, 19,

27, 46, 63, 73, 79 18D-07 ................................ 53 18D-08 .............. 1,2,3,4,5,7,

9, 10, 11, 12, 19, 21, 56, 65, 66, 69

18D-12 .............. 3, 7, 14, 30, 56 18D-20 ................................ 66 1 BG-606 ......................... .73, 75 l BG-806 ....................... .4, 5, 11 lBK-8 .................................. 27 19F-1 .................................. 53 19F-4 .................................. 53 l9F-5 .............................. 15,53 19F-6 .................................. 53 21 F-1 .................................. 1 21K-7 .................................. 59 22F-4 .................................. 61 23H-1008 ............................ 42 24C-8 l 36 ............................ 69 24C-12120 ........................ 7 24C-12192 .......................... 3 24C-16152 .......................... 2 24C-16160 .......................... 2 24K-7 .................................. 59 24K-ll ................................ 71 25F-3 .................................. 21 25F-4 .................................. 61 25F-6 .................................. 27 25K-20007 .......................... 71 25K-20016 .......................... 71 25K-20018 .......................... 57 25K-30016 .......................... 21 25K-30018 .......................... 25 25K-30020 .......................... 24 25K-30022 .......................... 24 25K-30128 .......................... 68

[ N-1 ]

25K-40100 .......................... 71 25K-40104 ...................... 29, 67 25K-40108 .......................... 61 25K-40112 ................ 21,29,66 25K-40116 .......................... 65 25K-40128 .......................... 65 25K-40208 .......................... 63 25K-40224 .......................... 61 25K-40316 .......................... 21 25K-40324 .......................... 67 25K-40408 .......................... 66 25K-40428 ...................... 14, 30 25K-40512 .......................... 29 25K-40524 .......................... 21 25K-40616 .......................... 29 25K-40624 .......................... 30 26F-3 .................................. 53 26F-6 .................................. 27 27F-3 .................................. 15 29F-1 .............................. 15, 65 29F-2 .................................. 27 29F-4 .................................. 65 30H-14 ............................ 80, 82 30H-16 ................................ 80 30H-18 ................................ 82 30H-20 ................................ 80 30H-31 ................................ BO 30H-36 ................................ BO 30H-38 .......... 80 30H-40 ................................ 80 30H-46 ................................ 80 30H-48 ................................ 80 30H-50 ................................ 80 30H-52 ................................ 80 31F-1 .................................. 53 31F-3 .................................. 53 31F-4 .................................. 53 31F-5 .................................. 27 31F-6 .................................. 27 31G-428 .............................. 82 31 H-36 ................................ 81 32F-5 .................................. 65 32G-1008 ............................ 79 33G-514 .............................. 57 33G-706 .............................. 68 36F-2 .................................. 15 36F-3 .................................. 27 36F-5 .................................. 27 36F-5 .................................. 27 3BF-10 ................................ 53 40K-02 ...................... 24, 25, 29 40K-04 ................ 21, 27, 65, 71 40K-16 ............................ 14, 30 41G-1010 ............................ 82 44G-418 .............................. 3 47D-05 ................................ 57 47G-412 .............................. 79 47K-3 .................................. 62 49F-3 .................................. 15 50D-10 ........................... .79,89 62F-3 .................................. 53 62F-5 .................................. 15 63G-1008 ............................ 79 64D-02 ............................ 33, 37 64D-l0 ................................ 33 65G-406 .......................... 60, 82 66D-06 ............................ 19, 50 66D-08 ................................ 71 66G-1008 ............................ 79 67D-20 ................................ 67

Page 90: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

CONSTRUCTION MACHINERY DIVISION Ill _P_a,_t _N_o. _____ P_a..cg_• _N_o. _Pa_,_, N_o_. _____ P_a_ge_N_•_· _Pa_,_, N_o_. _____ P_a_cge_No_. _Pa_,_, _No_. _____ P_a_ge_N_o.

68D-08 ................................ 67 68D-16 ................................ 2 70D-08 ................................ l 70D-12 ............................ 14, 30 71D-08 ................................ l 71D-l2 ............................ 14,30 72F-4 .................................. 53 73F-2 .................................. 11 76G-512 .............................. 79 79G-1010 ............................ 79 81F-3 .................................. 59 81F-4 .................................. 59 83F-8 .................................. 27 83F-10 ................................ 65 84F-8 .................................. 27 89F-7 ...............................•.. 59 91 F-6 ........................ 27, 57, 59 91F-7 .................................. 59 91 F-8 ........................ 27, 59, 65 91F-10 ................................ 65 91F-ll ............................ 59,71 91F-13 ................................ 65

100864 ································ 43 l 00867 ........................... .42, 43 100872 ................................ 43 100878 ................................ 43 100941 ............................ 35, 39 100970 ............................ 33, 37 101144 ................................ 35 101196 ............................ 35, 39 101210 ............................ 35, 39 101244 ............................ 35, 39 101250 ................................ 39 101252 ............................ 35, 39 101253 ................................ 39 101254 ............................ 35, 39 101256 ................................ 39 101257 ............................ 35, 39 101258 ............................ 35, 39 101259 ............................ 35, 39 101261 ································ 39 101262 ............................ 35, 39 101263 ............................ 35, 39 101274 ............................ 33, 37 101332 ................................ 43 102322 ................................ 43 102745 ............................ 21, 29 103076 ............................ 33, 37 103445 ............................ 33, 37 l 03522 ............................ 33, 37 104167 ............................ 35, 39 104168 ............................ 35, 39 104226 ............................ 35, 39 104412 ............................ 33, 37 106059 ............................ 33, 37 106060 ································ 33 106216 ································ 43 106247 ································ 33 106266 ................................ 40 106267 ································ 40 106276 ................................ 37 106281 ................................ 37 106282 ································ 37 106283 ................................ 37 106284 ································ 37 106285 ................................ 37 106286 ································ 37 106287 ································ 37 106290 ................................ 37 106291 ................................ 37 106296 ................................ 37

106297 ································ 37 106298 ································ 37

106306 ································ 37 106313 ................................ 37 106316 ································ 37 106317 ································ 37 106318 ································ 37 106349 ................................ 41 106350 ································ 41 106351 ................................ 41 106352 ································ 41 106358 ................................ 24

l 06373 ································ 43 106455 ................................ 33 l 06545 ································ 37 106546 ································ 37 106547 ................................ 37 l 06549 ................................ 43 106656 ............................ 33, 37 106744 ................................ 37 106762 ............................ 33, 37 l 06880 ............................ 33, 37 106969 ................................ 43 l 06970 ································ 43 106998 ................................ 33 107014 ................................ 44

107089 ································ 37 l 07256 ............................ 33, 37 107261 ................................ 35 107608 ................................ 37 107646 ................................ 37 108301 ································ 71 108877 ................................ 37 109050 ............................ 33, 37

109055 ································ 33 109088 ................................ 41 109340 ................................ 37 109624 ................................ 37 109886 ································ 37 l 09887 ................................ 37 110843 ................................ 35

110847 ································ 35 110897 ............................ 35, 39 111125 ································ 37 111126 ................................ 37 111127 ································ 37 111656 ................................ 37 111658 ...................... 35, 37, 39 111708 ................................ 37 111805 ................................ 37 112055 ................................ 33 112060 ................................ 42 112062 ................................ 42 112068 ································ 42 112069 ································ 42 112070 ································ 42 112072 ................................ 44 112073 ································ 33 112077 ································ 33 112078 ................................ 33 112084 ................................ 35 112085 ································ 33 112086 ································ 33 112158 ................................ 37 112175 ................................ 40 112278 ............................ 33, 37 112286 ............................ 33, 37 112287 ............................ 33, 37 112439 ................................ 45 112460 ................................ 77 112461 ................................ 77 112462 ................................ 77 112923 ································ 37 114089 ............................ 33, 37 114169 ································ 43

114173 ·············· ········· 42 114433 ............................ 33, 37 114449 ································ 41 114450 ................................ 41 114453 ................................ 33 116419 ............................ 33, 37 116646 ............................ 35, 39 116949 ································ 42 117022 ............................ 35, 39 117150 ································ 42 117218 ································ 39 117220 ································ 37 117223 ································ 37 117242 ································ 37 117558 ································ 43 118254 ................................ 43 118267 ································ 42 118350 ................................ 33 118474 ............................ 35, 39 118475 ............................ 35, 39 118499 ............................ 35, 39 118508 ................................ 35 118509 ................................ 39 118512 ................................ 35 118513 ................................ 39 131599 ································ 33 131600 ································ 37 139149 ································ 79 142396 ................................ 9 201566 ································ 21 201951 ............................ 21, 29 206864 ............................ 21, 29 207647 ································ 29 207873 ............................ 21, 29 208805 ································ 44 209313 ································ 29 209412 ································ 21 211433 ...................... 21, 27, 29 214295 ································ 21 214596 ································ 29 214730 ································ 29 214922 ································ 29 214924 ································ 29 214925 ································ 29 214928 ································ 29 214929 ································ 29 214930 ································ 29 214931 ································ 29 214932 ································ 29 214933 ································ 29 214934 ································ 29 214935 ································ 29 214936 ................................ 29 214937 ································ 29 214938 ································ 29 214939 ································ 29 214940 ............................ 21, 29 214941 ································ 29 214945 ................................ 29 214946 ............................ 25, 29 214949 ................................ 29 214951 ································ 29 214953 ································ 29 214954 ................................ 29 214955 ································ 29 214956 ................................ 29 214957 ································ 29 214958 ................................ 29 214959 ································ 29 214961 ............................ 29, 62 214962 ................................ 68 214969 ................................ 25 214985 ................................ 21

[ N-2]

214988 ······················ ········· 29 215142 ....... . ........ 21 215143 ································ 21 215144 ································ 21 215145 ································ 21 215146 ································ 21 215147 ································ 24 215149 ································ 21 215150 ································ 21 215152 ································ 21 215154 ································ 21 215155 ································ 21 215156 ································ 21 215157 ································ 21 215158 ································ 21 215162 ································ 21 215163 ································ 21 215164 ································ 21 215166 ............................ 21, 23 215169 ································ 24 215176 ............................ 22, 23 215177 ............................ 22, 23 215178 ............................ 22,23 215179 ............................ 22, 23 215180 ................................ 22 215182 ································ 22 215183 ............................ 22, 23 215184 ································ 23 215188 ································ 23 215189 ································ 23 215190 ............................ 22, 23 215191 ································ 21 215194 ................................ 24 215196 ································ 24 215197 ········· ········· 24 215198 ········· .... 21 215199 ................................ 24 215200 ································ 24 215205 ································ 21 215264 ································ 29 215502 ································ 27 215551 ································ 21 215663 ································ 22 215757 ································ 21 215909 ································ 29 217952 ································ 21 219370 ································ 21 219373 ································ 21 220363 ································ 24 220725 ............................ 21, 29 220965 ································ 45 220968 ································ 45 220969 ································ 45 220981 ································ 25 220982 ...... .. 25 220983 ································ 25 221653 ································ 29 222006 ································ 29 222079 ................................ 29 222312 ································ 29 222318 ........ . ......... 29 223085 ............................ 22, 23 223833 ................................ 29

223901 ································ 29 224009 ................................ 29 224026 ................................ 29 224039 ································ 29 224315 ................................ 24 224771 ............................ 22, 23 224772 ............................ 22, 23 22477 4 ............................ 22, 23 224795 ................................ 29 225075 ............................ 21, 24

PM 2086

(

Page 91: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

CONSTRUCTION MACHINERY DIVISION

:_•"=:'_:_' N:.:.•=:· _____ Pc_:a::s.::_• :_:N_o. _Pa_•_:_I N_o_. ____ ___cPc_:a::ge_N:.:.o:..:. _Pa_,_1 N_o_. _____ P_a~s•_N_o_. _Po_,_, N_o_. _____ P_a.c_s•_N_o_.

225076 ............................ 22, 23 225077 ............................ 22, 23 225079 ................................ 21 225603 ................................ 21 225824 ................................ 21 227265 ............................ 27, 29 227874 ................................ 24 227952 ................................ 23 228190 ................................ 27 228494 ................................ 21 228931 ................................ 24 228943 ................................ 21 228961 ................................ 21 229047 ................................ 24 281161 ................................ 29 281986 ................................ 21 351131 ................................ 17 351495 ................................ 11 356612 ................................ 51 356616 ................................ 53 362653 ................................ 27 420945 ................................ 12 424964 ................................ 77 427237 ............................ 73, 75 450072 ................................ 29 450185 ................................ 62 498113 ................................ 62 498203 ................................ 62 498204 ................................ 62 498211 ................................ 62 498223 ................................ 62 507695 ................................ 71 507815 ................................ 53 509303 ................................ 12 509320 ................................ 3, 9 509445 ................................ 77 509711 ................................ 12 509772 ............................ 19, 69 510452 ................................ 53 513122 ................................ 56 514921 ................................ 7 515069 ................................ 79 515424 ................................ 12 515425 ................................ 12 517089 ................................ 59 517228 ............................ 73, 75 517963 ................................ 77 518259 ................................ 50 518331 ................................ 60 518624 ................................ 1 519275 ................................ 59 523325 ................................ 63 523372 ........................... .73, 7 5 523461 ................................ 40 523467 ................................ 40 523786 ................................ 53 525293 ............................ 14, 30 525659 ................................ 49 526414 ................................ 63 526415 ................................ 63 526419 ................................ 63 526420 ................................ 63 526422 ................................ 63 526423 ................................ 63 526424 ................................ 63 526676 ...................... 27, 59, 65 526847 ................................ 27 526879 ................................ 51 527095 ................................ 12 527096 ................................ 12 531613 ................................ 66 531792 ................................ 15 532253 ................................ 77

PM 2086

532948 ................................ 63 533482 ................................ 80 533478 ................................ 65 533814 ................................ 53 534894 ................................ 59 535003 ................................ 17 535049 ................................ 53 535050 ................................ 53 535625 ................................ 59 536100 ................................ 2 536539 ................................ 57 536575 ................................ 27 536582 ................................ 82 536710 ................................ 65 536749 ................................ 59 538065 ................................ 63 538234 ................................ 80 538256 ................................ 82 538585 ................................ 2 538697 ................................ 63 539042 ................................ 12 540103 ................................ 12 540106 ................................ 65 540108 ................................ 11 540127 ................................ 59 540130 ................................ 65 540266 ................................ 11 540306 ................................ 53 540664 ................................ 53 540882 ................................ 79 541880 ................................ 40 541988 ................................ 79 542031 ................................ 7 542074 ................................ 82 542626 ................................ 27 542631 ................................ 7 542813 ............................ 59, 65 543531 ................................ 12 543573 ................................ 12 544512 ................................ 46 544891 ................................ 67 544892 ................................ 67 544893 ................................ 67 544998 ................................ 47 545005 ................................ 46 545006 ................................ 46 545528 ................................ 53 545941 ................................ 56 545957 ................................ 77 546535 ................................ 82 546687 ................................ 10 546803 ................................ 27 546810 .............................. 27 547006 .............................. 79 547172 .............................. 79 547237 ........................ ..73, 75 547529 .............................. 3, 9 547585 .............................. 12 547794 .............................. 82 547836 .............................. 67 547851 .............................. 82 547852 .............................. 82 547868 .............................. 67 547869 .............................. 67 547870 .............................. 67 54807 4 .......................... 60, 82 548574 .............................. 66 548575 .............................. 66 548577 .............................. 66 548578 .............................. 66 549024 ........................ ..73, 75 549580 .............................. 19 549988 .............................. 2

550044 550081 550301 550318 550320 550325 550334 550619 550646 550735 550741 550742 550743 551016 551090 551242 551251 551321 551322 551323 551347 551348 551433 551684 551685 551765 551906 552350 552946 553405 553843 553956 556323 556411 556413 556422 556424 556562 556574 556655 556693 556960 557030 557032 557034 557057 557117 557246 557455 557458 557461 557465 557847 557848 557997 558570 558574 558673 558674 558777 558779 558814 558952 558957 558960 560517 560650 560651 562008 562010 562075 562112 562118

[ N-3]

.................. 56 .............................. 66 .............................. 10

33 .......................... 37, 53 .............................. 53

.. 53 ........... 17

.......................... 19, 69

.......................... 73, 75

......................... .73, 75

.......................... 73, 75

.......................... 73, 75

.............................. 17

.............................. 17

.............................. 79

.............................. 82

......................... .73, 75

.......................... 73, 75 ----·····················--· 1, 27 .............................. 2

............................ 2 9

.............................. 77 ......................... 77

7 .................... 29, 62, 68 .............................. 53 ......................... .73, 75 ......................... .73, 75 ............................ 27

........................... 77 .............................. 9 .............................. 19 .............................. 19 .............................. 19 .............................. 19 ....................... 50

3 .............................. 14 .............................. 46

2 .............................. 19 .............................. 19 .............................. 19 .............................. 4, 5 .............................. 7 .............................. 19 .............................. 10 .............................. 10 .............................. 82 .............................. 79 .............................. 9 .............................. 9 .............................. 56 .............................. 59 .............................. 69 ......................... .73, 75 .............................. 82 .............................. 10 .............................. 10 .............................. 71 .............................. 82 .............................. 76 .............................. 82 .............................. 82 .............................. 79 .............................. 79 .............................. 82 .............................. 82 .............................. 61 .............................. 65 .............................. 31

562141 562144 562224 562227 562302 562443 562444 562529 562530 562536 562543 562544 562564 562565 562572 562600 562605 562606 562607 562608 562641 562662 562663 562664 562694 562700 562701 563753 563785 563786 563787 563788 563789 563790 563791 563792 563798 563801 563805 563808 563809 563810 563881 563889 563903 563928 563929 563978 563980 563981 563994 564003 564005 564006 564011 564087 564107 564121 564126 564129 564140 564175 564268 564271 564384 565430 566458 566502 566589 566649 566764 566849 567613

......................... .73, 75

.............................. 55

.............................. 19 ....... 19

.............................. 82 .. 56

.............................. 50

.............................. 67

.............................. 67

.............................. 67 ............... 67

............. 67 ............ 63

63 63 81 19 19

.............................. 19

.............................. 19 3 7

.............................. 7

.............................. 7 48

.............................. 66

.............................. 66

.............................. 19

.............................. 65

.............................. 53

.............................. 53 ...... 65

.............................. 65

.............................. 65

.............................. 65

.............................. 65 65

.............................. 65

.............................. 65

.............................. 65

.............................. 65

.............................. 65

.............................. 3

.............................. 11 .............................. 15 .............................. 9

9 .............................. 53 .............................. 9 .............................. 9

9 .............................. 11 .............................. 11 .............................. 11 .............................. 3 .............................. 59 .............................. 59 .............................. 54 .............................. 2 .............................. 2 .............................. 2 .............................. 30 .............................. 69 .............................. 69 .............................. 82 .............................. 73

................... 4 .............................. 82 .............................. 60 ............................. .4, 5

9 3

.. 30

Page 92: P.A.RTS ·.wANUAL - General Gear PTS_6DG101_TO...P.A.RTS ·.wANUAL Noe 2086 odel 5 III Tractor Shovel Information contained herein pertains to Machine Serial Numbers listed below:

~ ~

CONSTRUCTION MACHINERY DIVISION --- -- -- -- -- -- -- ----------- :..;::.:..:_:..:..:_ ____ ='---'-"' ---------'-- _______ _:__ 567847 ······························ 15 567864 ······························ 14 567945 ······························ 19 567946 ······························ 19 567947 .......................... 19,82 567977 .......................... 19, 82 568391 ······························ 12 568462 ······························ 82 568482 ······························ 7 568483 ······························ 7 568652 ······························ 79 568654 ······························ 79 568669 ······························ 79 568670 ······························ 79 568675 ······························ 79 568686 ······························ 79 568687 ······························ 79 568700 ······························ 79 568785 ······························ 59 568803 ······························ 19 568806 ······························ 12 568828 ............................. .4, 5 568829 ............................. .4, 5 568830 ............................. .4, 5 568967 ······························ 82 568968 ............................ ·. 82 568969 ······························ 82 569055 ······························ 69 569331 ······························ 82 569352 ······························ 17 569354 ······························ 68 569389 ······························ 82 569425 ······························ 30 569451 ······························ 82 569506 ······························ 65 569692 ······························ 79 569694 ······························ 79 569696 ······················.······· 79 569759 ······························ 30 569912 ······························ 5 569914 ······························ 14 569927 ······························ 30 570108 ······························ 7 570110 ······························ 7 570210 ······························ 7 570211 ······························ 7 570230 ······························ 7 570499 ······························ 11 570846 ······························ 7 570850 ·························•···· 7 570864 ······························ 2 570935 ······························ 1 570938 ······························ l 571021 ......................... .73, 75 571022 ······························ 2 571100 ······························ 82 571111 ······························ 17 571112 ······························ 17 571176 ······························ 65 571207 ······························ 65 571645 ······························ 9 571646 ······························ 9 572141 ······························ 7 572142 ······························ 7 572174 ······························ 17 572394 ······························ 82 572556 ······························ 17 572708 ······························ 69 572729 ............................ 5, 75 572731 ······························ 59 573422 ······························ 65 573423 ······························ 65 573548 ......................... .73, 75

573551 573587 574026 574117 574261 574270 574276 574439 574442 574729 574730 574992 580274 580278 581978 581979 584092 584501 584502 585007 585500 585596 585597 585950 587250 587613 587832 587900 587901 587908 587950 587951 587955 587960 588021 588399 589023 589186 589200 589367 589411 589419 589422 589426 589427 589428 589429 589476 589477 589487 589488 589571 589573 589574 589791 589811 589826 589852 589891 589906 589908 589909 589912 589991 589992 590499 591516 591517 591525 592784 593370 600259 601212

······························ 7 ......................... .73, 75 ······························ 5 ······························ 75 .: ........................... 80

······························ 81 ......................... .73, 75 ······························ 53 ······························ 65 ······························ 82 ······························ 82 ······························ 79 .............................. 77

······························ 77 ······························ 19 ······························ 19 ························•····· 3 .. ··························· 11 ······························ 11

2 19

······························ 19 19

······························ 11 ······························ 67 ······························ 14 ······························ 7 ······························ 7 ······························ 7 ······························ 7 ······························ 66 ······························ 66 ······························ 66 ······························ 2 .............................. 4,5 ······························ 65 ······························ 7 ······························ 30 ······························ 14 ······························ 27 ······························ 19 ······························ 65 ······························ 65 ······························ 53 ······························ 53 ······························ 53 ······························ 53 ······························ 27 ······························ 27 ······························ 59 ······························ 59 ······························ 79 ······························ 21 ······························ 59 ······························ 12 ······························ 61 ······························ 12 ······························ 12 ······························ 48 ······························ 19 ······························ 60 .............................. 60

······························ 50 ······························ 4 ······························ 73 ······························ 3 ······························ 66 ······························ 66 .............................. 66 .............................. 53

······························ 53 ......................... .73, 75 ......................... .73, 75

602350 ......................... .73, 75 609733 ······························ 53 610236 ······························ 15 611074 ......................... .73,75 613750 ................... .44,53,71 616783 ······························ 79 616792 .............................. l 616795 ······························ 19 616796 ······························ 19 616798 ............................. .4, 5 616813 .......................... 14, 30 616848 .......................... 22, 23 619018 ······························ 79 619019 .......................... 10,47 619023 ······························ 29 619024 ..................... .4, 47, 73 619025 ······························ 29 619029 .. 1, 3, 4, 5, 9, 10, 12, 21 620235 ······························ 44 620238 ......................... .44, 53 623760 ······························ 17 623762 ······························ 17 623829 ······························ 17 626530 ......................... .73, 75 630292 ······························ 82 633242 ······························ 53 636260 ............................ 1, 53 645092 ······························ 46 645095 ······························ 47 648304 ......................... , .... 60 654144 .......................... 35, 39 654613 .......................... 22, 23 655629 ······························ 82 656532 ······························ 59 656672 ...................... 5, 12, 75 658016 ······························ 22 658244 ······························ 29 658985 ······························ 33 658988 .......................... 35, 39 659065 .............. 21, 22, 23, 29 660178 ······························ 25 660738 ······························ 12 661416 ······························ 40 661707 ······························ 65 662691 ······························ 54 663094 ······························ 65 663095 ······························ 65 663792 ······························ 57 664421 ............................. .4, 5 664428 :............................. 7 666542 ······························ 29 666559 .......................... 22, 23 667275 .......................... 35, 39 667276 .......................... 35, 39 667277 .......................... 37, 39 667278 .......................... 35, 39 667 466 .......................... 35, 39 668553 ······························ 37 672004 .............................. 37 672005 ······························ 37 672181 ······························ 33 672182 ······························ 33 672313 ······························ 82 675258 ······························ 37 675261 ······························ 37 675544 ······························ 21 675548 ······························ 21 675739 ······························ 82 690279 ······························ 27 692722 ......................... .44, 53 710776 ······························ 42 711298 ······························ 29 713186 ······························ 29

[ N-4]

713418 730143 730432 742002 742056 743035 743439 743816 774337 778570 784075 784398 784559 784870 785904 799044 799408 799584 799595 801546 815170 815369 815736 815745 850756 851756 851762 851770 851771 853182 853187 853357 853380 853384 853391 853394 853395 853396 853408 853412 853464 857420 857729 857933 858305 860997 861356 861738 861741 861755 861768 862652 862653 862655 862656 862738 865961 865963 865965 866348 866349 868214 868215 872712 873250 874007 874121 874767 875012 875766 875767 876354 876574

······························ 63 ······························ 61 ···············•·············· 9 ······························ 29 ······························ 29 ······························ 29 ······························ 29 ······························ 67 ······························ 17 ······························ 76 ······························ 60 ······························ 59 ······························ 71 ······························ 82 ······························ 79 ······························ 82 ······························ 33 ······························ 57 ······························ 23 ······························ 29 ······························ 35 ······························ 39 .......................... 35, 39 .......................... 35, 39

······························ 61 ······························ 61 ······························ 61 .............................. 61 ......................... .42, 43 ······························ 61 ······•······················· 61 ······························ 61 ······························ 61 ······························ 60 ······························ 61 .............................. 60 .............................. 60

······························ 61 ······························ 61 .............................. 61

······························ 61 ......................... .73, 75

······························ 60 ···················· 51

······························ 51 ······························ 61 ······························ 44 ······························ 61 ······························ 61 ······························ 61 .............................. 60 .............................. 47 ······························ 47 ······························ 47 ······························ 47 .............................. 47 .............................. 54

······························ 54 .............................. 54

···················· 47 ······························ 47 .............................. 55

······························ 55 ······························ 45 ······························ 61 .............................. 53

..................... 60 ······························ 79 ······························ 53 .............................. 50

..................... 50

······························ 68 ......................... .73, 75

PM 2086

(

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~ ~

CONSTRUCTION MACHINERY DIVISION

Part No. -- -- -- -- -- -- ~~----------- ---------- ---------- ---------'------876575 ------------------------------ 54 879768 ------------------------------ 67 883734 ------------------------------ 57 885083 ------------------------------ 76 886285 ------------------------------ 13 886287 ------------------------------ 13 886288 ------------------------------ 13 886619 ------------------------------ 82 886739 ------------------------------ 71 886745 ------------------------------ 71 886753 ------------------------------ 71 886763 ------------------------------ 71 886886 ------------------------------ 37 888449 ------------------------------ 71 891308 ------------------------------ 82 893293 ------------------------------ 71 893294 ------------------------------ 71 893296 ------------------------------ 71 893298 ------------------------------ 71 894652 ------------------------------ 13 894653 ------------------------------ 13 940081 ------------------------------ 48 940089 _________________________ .48, 49 940090 _________________________ .48, 49

940091 ------------------------------ 49 940092 _________________________ .48, 49

940093 ------------------------------ 49 940111 ------------------------------ 61 940130 ------------------------------ 44 940643 ----------------------------1,53 940653 ------------------------------ 48 940654 ------------------------------ 48 941226 ------------------------------ 47 941227 ------------------------------ 47 941238 ------------------------------ 47 941325 ------------------------------ 77 941326 ------------------------------ 77 941329 ------------------------------ 77 942405 ------------------------------ 45 942646 ------------------------------ 53 942658 ------------------------------ 48 942746 ------------------------------ 3 942874 ------------------------------ 79 943429 ------------------------------ 61 943623 ------------------------------ 79 943667 ------------------------------ 61 943859 _________________________ .42, 43

943957 ------------------------------ 14 944052 ------------------------------ 61

PM 2086

944053 ------------------------------ 61 944054 ------------------------------ 47 944111 ------------------------------ 49 944217 ------------------------------ 43 944467 ------------------------------ 57 944468 ------------------------------ 57 944469 ------------------------------ 57 944471 ------------------------------ 57 944499 ------------------------------ 10 944643 ------------------------------ 57 944645 ------------------------------ 57 944646 ------------------------------ 57 944803 _________________________ _73, 75 944804 _________________________ .73, 75

944853 ------------------------------ 71 944861 _________________________ .48, 49 944862 _________________________ .48, 49

944863 ------------------------------ 48 944866 ------------------------------ 48 944878 ------------------------------ 71 944879 -------------------------------- 71 944881 ------------------------------ 71 944882 ------------------------------ 71 944883 ------------------------------ 71 944885 ------------------------------ 71 944890 ------------------------------ 71 944894 ------------------------------ 71 944895 ------------------------------ 71 944896 ------------------------------ 71 944897 ------------------------------ 71 944900 ------------------------------ 71 944907 ------------------------------3, 9 944954 ------------------------------ 13 944955 ------------------------------ 13 944966 ------------------------------ 44 944967 ------------------------------ 44 944968 ------------------------------ 47 944969 ------------------------------ 47 944977 ------------------------------ 79 944981 ------------------------------ 10 945026 ------------------------------ 51 945029 ------------------------------ 51 945034 ------------------------------ 51 945035 ------------------------------ 51 945036 ------------------------------ 51 945037 ------------------------------ 51 945038 ------------------------------ 51 945039 ------------------------------ 51 945040 ------------------------------ 51

945041 945042 945043 945044 945046 945051 945084 945090 945095 945100 945118 945129 945256 945348 945374 945460 945554 945555 945576 945577 945614 945621 945805 945816 945903 945950 945951 946020 946021 946023 946026 946027 946029 946030 946032 946033 946056 946057 946058 946060 946062 946102 946103 946105 946106 946108 946109 946110 946111

NOTES

[ N5]

--------------- 51 ------------------------------ 51 ------------------------------ 51 ------------------------------ 51 ------------------------------ 45 ------------------------------ 45 ------------------------------ 45

---------------------- 71 ------------------------------ 71 ------------------------------ 43 ------------------------------ 63 ------------------------------ 33 ------------------------------ 48 ------------------------------ 71 ____________________ 21, 22, 23

------------------------------ 11 ------------------------------ 79 ------------------------------ 79 ------------------------------ 79 ------------------------------ 79 ------------------------------ 42 ------------------------------ 42 ------------------------------ 71 ------------------------------ 71 ------------------------------ 79 ------------------------------ 66 ------------------------------ 67 ------------------------------ 55 ------------------------------ 55 ------------------------------ 55 ------------------------------ 61 ------------------------------ 61 ------------------------------ 71 ------------------------------ 71 ------------------------------ 71 ------------------------------ 71 ------------------------------ 31 ------------------------------ 31 ------------------------------ 31 ------------------------------ 31 ------------------------------ 31 ------------------------------ 55 ------------------------------ 55 ------------------------------ 31 ------------------------------ 31 ------------------------------ 31 ------------------------------ 48 ------------------------------ 48 ------------------------------ 48

946115 79 946163 47 946360 71 946361 71 946362 71 946363 ------------------------------ 71 946364 ------------------------------ 71 946365 ------------------------------ 71 946367 ------------------------------ 71 946368 ------------------------------ 71 946369 ------------------------------ 71 946370 ------ 71 946392 ------------------------------ 68 946393 ------------------------------ 68 946394 ------------------------------ 68 946395 ------------------------------ 68 946396 ------------------------------ 68 946397 ------------------------------ 68 946398 ------------------------------ 68 946399 ------------------------------ 68 946400 ------------------------------ 68 946401 ------------------------------ 68 952018 ------------------------------ 61" 955321 ------------------------------ 51 955323 ------------------------------ 51 955326 ______________ : _______________ 51

956622 ------------------------------ 44 956664 ------------------------------ 44 957995 ------------------------------ 44 958553 _________________________ .43, 44

1010736 ---------------------------- 3 1103680 ---------------------------- 3 1308105 ---------------------------- 71 1301194 ---------------------------- 71 1301361 ---------------------------- 17 1301362 ---------------------------- 19 1303459 ---------------------------- 31 1520061 ---------------------------- 59 1520190 ---------------------------- 17 1520193 ---------------------------- 17 1520271 ---------------------------- 77 1520495 ---------------------------- 82 1521218 ---------------------------- 66 1521241 ---------------------------- 67 1521844 ---------------------------- 79 1521846 ---------------------------- 79 1612583 ___________________________ _4, 5

1621888 ---------------------------- 1 1632441 ---------------------------- 13

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~ ~

CONSTRUCT/ON MACHINERY DIVISION

NOTES -

(

PM 2086

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CONSTRUCTION MACHINERY DIVISION

NOT I: S

PM 2086

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.. ()< '1111111

.U,

::r ()

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