PARTS MANUAL MVG 1600PDLpartsmanuals.org/.../Marmon-Herrington-MVG-1600-parts-manual.pdf · PARTS...
18
PM04/04 MARMON-HERRINGTON ALL-WHEEL DRIVE 13001 Magisterial Drive • Louisville, KY 40223 (502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317 E-mail: [email protected] PARTS MANUAL FOR MVG 1600PDL
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Transcript of PARTS MANUAL MVG 1600PDLpartsmanuals.org/.../Marmon-Herrington-MVG-1600-parts-manual.pdf · PARTS...
PM04/04
MARMON-HERRINGTON ALL-WHEEL DRIVE13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317E-mail: [email protected]
PARTS MANUALFOR
MVG 1600PDL
REPLACEMENT PARTS & WARRANTY CLAIM PROCEDURE . . . . . . . . . 3
HOUSING MVG 1600PDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
INPUT SHAFT, COVER MVG 1600PDL . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
OIL PUMP MVG 1600PDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
DOUBLE GEAR, BEARING COVER MVG 1600PDL . . . . . . . . . . . . . 10-11
OUTPUT SHAFT, BEARING COVER MVG 1600PDL . . . . . . . . . . . . 12-13
FLANGES MVG 1600PDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
GEAR SHIFT MVG 1600PDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
PM04/04
— 2 —
MARMON-HERRINGTON ALL-WHEEL DRIVE13001 Magisterial Drive • Louisville, KY 40223(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317E-mail: [email protected]
TABLE OF CONTENTS
— 3 —
REPLACEMENT PARTS
When ordering replacement parts for MARMON-HERRINGTON LOW FLOOR conversions, thefollowing information should be given:
1.FACTORY ORDER NUMBER (found on I.D. Plateor small plate affixed to axle housing). This will bea six (6) digit number. (See illustrations this page.)
2.Component for which parts are required, i.e. frontdrive axle or transfer case/drop box.
3.Model of axle and/or transfer case/drop box,i.e. MT10, MVG 750, MDB500.
4.Give quantity and part number required.NOTE: Drivelines, shift linkage, etc., can be foundon the computer printout of Bill of Material, whichis included in the Service Manual.
5.Give complete billing and shipping address.
The information necessary for replacement parts and/or warranty claim procedureswill be found on either plate design.
FACTORYORDER NO.
INSTALLEDBY
FRONT DRIVING AXLE
MODEL
CAPACITY
SERIAL NO.
RATIO
TRANSFER CASE
MODEL
SERIAL NO.
LOUISVILLE, KENTUCKY U.S.A.
PM09/03
0000-00
MARMON-HERRINGTONSALES ORDERS/NCUST P/N
RATIOTYPE
0000-00
MARMON-HERRINGTONSALES ORDERS/NCUST P/N
TYPE
0000-00
COVERED BY ONE OR MORE OF THE FOLLOWINGPATENTS: U.S. PATENTS 4,878,691; 4,934,733;
5,016,912; 5,275,430; 5,839,750; AND6,398,251; AND CA PATENT 1,316,185. OTHER
U.S. AND FOREIGN PATENTS PENDING.
WARRANTY CLAIM PROCEDURE
Before proceeding with repairs or ordering partsthat you feel may be covered under warranty,you must first contact Marmon-Herrington CustomerService Department and obtain a Repair AuthorizationNumber.
Please be prepared to supply all of the followinginformation:
• Factory Order Number – This is located on anID plate fixed to either the driver’s door panel orthe component (axle or transfer case) itself.
• Model and Serial Number (required) – Againlocated on the ID plate fixed to either the driver’sdoor panel or the component itself.
• Vehicle Year, Make and Model• Vehicle Identification Number• Mileage• In Service Date
— 4
—
PM
04/0
4
1M
VG
16-1
101
Hou
sing
Fro
nt1
2M
VG
16-1
102
Hou
sing
Rea
r1
3M
VG
20-1
016
Dow
el P
in2
411
5017
12H
ex B
olt,
M14
x100
17
511
5017
15H
ex B
olt,
M14
x130
9
6M
VG
16-1
003
Cor
e P
lug
12
7M
VG
75-1
005
Dra
in P
lug
2
8M
VG
12-1
009
Fill
Plu
g2
9M
VG
75-1
012
Fill
Plu
g3
10M
VG
12-1
010
Gas
ket
6
11M
VG
20-1
018
Ven
t1
12M
VG
16-1
006
Eye
Bol
t1
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
.M
H P
AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
e, K
Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
02)
253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
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m
HO
US
ING
MV
G 1
600P
DL
PM
04/0
4
— 5
—
INP
UT
SH
AF
T, C
OV
ER
MV
G 1
600P
DL
— 6
—
PM
04/0
4
1M
VG
16-1
007
Inpu
t S
haft
1
2M
VG
20-1
064
Baf
fle W
ashe
r1
3M
VG
20-1
110
Shi
fting
Sle
eve
1
4M
VG
16-1
008
Driv
e G
ear,
Low
1
5M
VG
16-1
009
Driv
e G
ear,
Hig
h1
6M
VG
16-1
010
Bea
ring
Cov
er1
7M
VG
16-1
011
Dow
el P
in2
811
5007
33H
ex H
ead
Bol
t, M
12x4
56
9M
VG
16-1
012
Oil
Sea
l, In
ner
1
10M
VG
16-1
013
Oil
Sea
l, O
uter
1
11M
VG
20-1
039
Bea
ring
2
12M
VG
20-1
119
End
Nut
1
13M
VG
16-1
014A
Shi
m
1.25
mm
AR
MV
G16
-101
4BS
him
1.
30m
mA
R
MV
G16
-101
4CS
him
1.
40m
mA
R
MV
G16
-101
4DS
him
1.
50m
mA
R
MV
G16
-101
4ES
him
1.
60m
mA
R
MV
G16
-101
4FS
him
1.
70m
mA
R
MV
G16
-101
4GS
him
1.
80m
mA
R
MV
G16
-101
4HS
him
1.
85m
mA
R
AR
= A
s R
equi
red
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
.M
H P
AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
e, K
Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
02)
253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
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m
INP
UT
SH
AF
T,C
OV
ER
MV
G 1
600P
DL
PM
04/0
4
— 7
—
OIL
PU
MP
MV
G 1
600P
DL
— 8
—
PM
04/0
4
1M
VG
16-1
015
Inte
rmed
iate
Pla
te1
2M
VG
16-1
103
Bea
ring
Hou
sing
1
3M
VG
75-1
033
Pin
1
4M
VG
75-1
009
Cor
e P
lug
2
5M
VG
75-1
034
Oil
Pum
p C
over
1
6M
VG
12-1
069
Bal
l 6.
0mm
1
7M
VG
12-1
139
Oil
Pum
p H
ousi
ng1
8M
VG
12-1
068
Oil
Pum
p G
ear
1
9M
VG
12-1
067
Oil
Pum
p R
im G
ear
1
1011
5038
57S
crew
, M
6x30
2
1111
5038
58S
crew
, M
6x35
2
12M
VG
16-1
018
Cov
er1
1311
5009
98H
ex H
ead
Bol
t, M
12x1
106
14M
VG
12-1
015
Cov
er P
late
1
1511
5008
88H
ex H
ead
Bol
t, M
12x1
64
16M
VG
12-1
137
Bal
l 11
.0m
1
17M
VG
75-1
128
Sea
ling
Rin
g1
18M
VG
75-1
030
Hol
low
Scr
ew1
19M
VG
16-1
105
Oil
Pip
e1
20M
VG
12-1
040
Sea
ling
Rin
g1
21M
VG
20-1
117
Elb
ow1
22M
VG
75-1
038
Uni
on N
ut1
23M
VG
75-1
039
Elb
ow1
24M
VG
75-1
040
Hex
agon
Nut
, M
22x1
.51
25M
VG
75-1
041
Uni
on N
ut1
26M
VG
75-1
042
Sea
ling
Rin
g1
27M
VG
75-1
043
Pre
ssur
e R
ing
1
28M
VG
75-1
044
Cut
ting
Rin
g2
29M
VG
12-1
010
Gas
ket
1
30M
VG
12-1
009
Plu
g1
31M
VG
75-1
024
Sea
ling
Rin
g1
32M
VG
16-1
107
Scr
ew P
lug
1
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
.M
H P
AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
e, K
Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
02)
253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
n.co
m
OIL
PU
MP
MV
G 1
600P
DL
PM
04/0
4
— 9
—
DO
UB
LE
GE
AR
, BE
AR
ING
CO
VE
RM
VG
160
0PD
L
— 1
0 —
PM
04/0
4
1M
VG
16-1
025
Dou
ble
Gea
r1
2M
VG
16-1
026
Nut
, M
60x1
.51
3M
VG
16-1
027
Spl
ash
Gua
rd U
pper
1
4M
VG
20-1
021
Pin
1
5M
VG
20-1
004
Cov
er,
Idle
r S
haft
1
6M
VG
20-1
005
Hex
Hea
d B
olt,
M12
x40
5
7M
VG
16-1
028
Rol
ler
Bea
ring
1
8M
VG
16-1
029
Rol
ler
Bea
ring
1
9M
VG
20-1
046A
Shi
m
0.60
mm
AR
MV
G20
-104
6BS
him
0.
80m
mA
R
MV
G20
-104
6CS
him
1.
00m
mA
R
10M
VG
16-1
030
Cen
terin
g R
ing
1
11M
VG
16-1
031
Spe
edom
eter
Hou
sing
1
12M
VG
20-1
026
Cov
er1
13M
VG
20-1
027
Hex
Hea
d B
olt,
M12
x75
6
14M
VG
12-1
201
Hex
Hea
d S
crew
1
15M
VG
16-1
033
Impu
lse
Whe
el1
16M
VG
16-1
034
Sen
sor
Spe
edo
1
17M
VG
16-1
035
Sna
p R
ing
1
18M
VG
12-1
069
Bal
l 6.
0mm
1
AR
= A
s R
equi
red
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
.M
H P
AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
e, K
Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
02)
253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
n.co
m
DO
UB
LE
GE
AR
,BE
AR
ING
CO
VE
RM
VG
160
0PD
LP
M04
/04
— 1
1 —
OU
TP
UT
SH
AF
T, B
EA
RIN
G C
OV
ER
MV
G 1
600P
DL
— 1
2 —
PM
04/0
4
1M
VG
20-1
006
Cov
er,
Fron
t O
utpu
t1
2M
VG
20-1
093
Shi
ft F
ork
1
3M
VG
20-1
009
Cov
er,
Air
Cyl
inde
r1
4M
VG
20-1
010
Out
er C
over
, A
ir C
ylin
der
1
5M
VG
20-1
011
Hex
Hea
d B
olt,
M8x
753
6M
VG
20-1
095
Nut
, M
16x1
.51
7M
VG
20-1
096
Nut
1
8M
VG
75-1
127
Pre
ssur
e S
witc
h1
9M
VG
12-1
040
Gas
ket
1
10M
VG
20-1
110
Bus
h1
11M
VG
12-1
031
Was
her
1
12M
VG
12-1
037
Pis
ton
1
13M
VG
12-1
033
Spr
ing
1
14M
VG
12-1
038
Sea
ling
Cup
1
15M
VG
12-1
036
O-R
ing
1
16M
VG
12-1
001
Sna
p R
ing
2
17M
VG
20-1
056
Out
put
Sha
ft1
18M
VG
20-1
057
Bea
ring
Out
put
1
19M
VG
20-1
055
Sna
p R
ing
1
20M
VG
16-1
036
Shi
fting
Sle
eve
1
21M
VG
16-1
037
Sea
l Ret
aine
r A
ssy.
(Inc
lude
s Ite
ms
#22,
#23
)1
22M
VG
16-1
038
Oil
Sea
l1
23M
VG
16-1
039
Oil
Sea
l1
24M
VG
16-1
040
Stu
d B
olt,
M12
x45
3
25M
VG
20-1
007
Stu
d B
olt,
M12
x35
7
26M
VG
20-1
008
Nut
, M
12-1
.75
10
27M
VG
20-1
052
Rol
ler
Bea
ring
1
28D
B16
-102
8D
rive
Gea
r1
29M
VG
20-1
063
Hex
Hea
d B
olt,
M12
x1.5
12
30P
D16
10P
in6
31M
VG
20-1
065
Pla
neta
ry P
in5
32M
VG
20-1
066
Pla
neta
ry G
ear
5
33M
VG
20-1
067
Nee
dle
Bea
ring
10
34M
VG
20-1
068
Thr
ust W
ashe
r10
35M
VG
20-1
069
Ret
aini
ng P
in,
M6x
105
36M
VG
20-1
070
Pre
ssur
e S
prin
g5
37M
VG
20-1
073
Rol
ler
Bea
ring
1
38M
VG
20-1
072
Rea
r O
utpu
t S
haft
1
39M
VG
20-1
071
Pla
neta
ry R
ing
Gea
r1
40M
VG
20-1
074
Sna
p R
ing
1
41M
VG
20-1
050
Rol
ler
Bea
ring
1
42M
VG
20-1
075
Baf
fle W
ashe
r1
43M
VG
20-1
051
Bea
ring
Sup
port
1
44M
VG
20-1
076
4-P
oint
Bea
ring
1
45M
VG
20-1
077
Rol
ler
Bea
ring
1
46M
VG
20-1
078
Set
Scr
ew1
47M
VG
20-1
079A
Shi
m
.75m
mA
R
MV
G20
-107
9BS
him
.8
0mm
AR
MV
G20
-107
9CS
him
.9
0mm
AR
MV
G20
-107
9DS
him
1.
00m
mA
R
MV
G20
-107
9ES
him
1.
25m
mA
R
48D
B16
-103
1B
earin
g C
over
1
49M
VG
20-1
040
Sea
l Ret
aine
r A
ssy.
(Inc
lude
s Ite
ms
#50,
#51
)1
50M
VG
20-1
037
Oil
Sea
l1
51M
VG
20-1
038
Oil
Sea
l1
52M
VG
20-1
032
Hex
Hea
d B
olt,
M12
x45
7
53M
VG
20-1
053A
Shi
m
1.25
mm
AR
MV
G20
-105
3BS
him
1.
30m
mA
R
MV
G20
-105
3CS
him
1.
40m
mA
R
MV
G20
-105
3DS
him
1.
50m
mA
R
MV
G20
-105
3ES
him
1.
60m
mA
R
MV
G20
-105
3FS
him
1.
70m
mA
R
MV
G20
-105
3GS
him
1.
80m
mA
R
54M
VG
16-1
109
Spl
ash
Gua
rd L
ower
1
AR
= A
s R
equi
red
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
.M
H P
AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
e, K
Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
02)
253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
n.co
m
OU
TP
UT
SH
AF
T,B
EA
RIN
G C
OV
ER
MV
G 1
600P
DL
PM
04/0
4
— 1
3 —
FL
AN
GE
SM
VG
160
0PD
L
— 1
4 —
PM
04/0
4
1M
VG
16-1
046
Com
p.F
lang
e In
put/O
utpu
t 18
102
2M
VG
20-1
043
Col
lar
Nut
2
3M
VG
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m
GE
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PM04/04
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: [email protected]
