parts...B 35356419 Tube Assy C 35356328 Tee D 36867471 Bracket, Tee E To RH Side/Rear Axle F...

PARTS MANUAL

HP935WCU-EX-T1 (708)XP1050WCU-EX-T1 (709)HP935WCU-EX-T1 (E78)XP1050WCU-EX-T1 (E80)

COMPRESSOR MODEL

Doosan Infracore Portable Power 1293 Glenway DriveStatesville, N.C. 28625DoosanPortablePower.com

Book: 46497798 (04/2013) Rev E

3

TABLE OF CONTENTSParts Book

TITLE PAGE

Parts Ordering

COMPRESSOR PARTS

Fast Trac Frame and Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Steerable Frame and Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Jack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Hydraulic Brake Actuator Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Hydraulic Brake Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Running Gear - Fast Trac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Running Gear - Steerable Front Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Running Gear - Steerable Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Engine and Air Cylinder Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Exhaust Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Airend and Unloader Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Unloader Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Airend Gear Case Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Airend Rotor Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Airend Rear Bearing Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Airend Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Cooler Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Radiator Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Separator Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Minimum Pressure Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Oil Filter Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Oil Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Oil Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Cold Starting Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Battery Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Control Panel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Enclosure Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Enclosure Top Corner Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Enclosure Roof and Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Enclosure Belly Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Acoustic Foam Roof and Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Acoustic Foam Doors and Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

OPTION PARTS

Aftercooler and Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Drains - Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Drain - Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

WIRING DIAGRAMS

4

TABLE OF CONTENTSParts Book

TITLE PAGE

Parts Ordering

GENERAL

This publication, which contains an illustrated parts breakdown, has been prepared as an aidin locating those parts which may be required in the maintenance of the unit. Always insist ongenuine Doosan parts for your unit.

Doosan Infracore Portable Power can bear no responsibility for injury or damages resulting directly from the use of non-approved repair parts.

Doosan Portable Power service facilities and parts are available worldwide. Consult localyellow pages or visit: www.doosanportablepower.com.

Special order parts may not be included in this manual. Contact the Portable Power Parts Department with the unit serial number for assistance with these special parts.

Description

The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front.

Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.

Fasteners

Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How To Order

Always specify the model and serial number of the unit.

Specify the part number and description.

7

COMPRESSOR PARTS

8

Fast Trac Frame and Running Gear

A

B

C D

E F G H

J K

L M

N P Q R

S

T

U

V

W

X

Z

A1

A2 A3

A4 A5 A6

A8

A9

A9

A7Y

A2 A3 A7

A2 A3 A7

9

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 36870111 JackB 35609544 PinC 35610377 ChainD 35369800 CouplingE 36734879 Actuator, BrakeF 35605187 Eye, PintleG 35376094 ScrewH 96700885 NutJ 35272558 ScrewK 35356526 Nut, LockL 36893725 DrawbarM 36763670 ScrewN 36042893 Tire & Wheel AssyP 36894061 TireQ 36882785 WheelR 35148204 Valve StemS 35385434 Kit, EqualizerT 36891794 Front Axle AssyU 36891786 Rear Axle AssyV 36892701 FrameW 35304666 StepX 95922910 NutY 35326958 Hanger, FrontZ 36895225 Hanger, Center

A1 35326966 Hanger, RearA2 36877793 ScrewA3 35304047 NutA4 36893733 Lifting BailA5 36763670 ScrewA6 35297340 NutA7 95935003 WasherA8 36895225 EqualizerA9 95935011 Washer

10

Steerable Frame and Running Gear

A B C D

E F

G

H J

K L M

N P

11


A 36042893 Tire & Wheel AssyB 36894061 TireC 36882785 WheelD 35148204 Valve StemE 36891513 Front Axle AssyF 36895399 Rear Axle AssyG 36892719 FrameH 35304666 StepJ 95922910 NutK 36893733 Lifting BailL 36763670 ScrewM 35297340 NutN 95930723 ScrewP 35374453 Nut

12

Jack Assembly

A

BC

D

E

F

G

H

J

K L

NM

13


A 95935235 BoltB 36870061 Crank AssyC 95923314 Nut, LockD 95935011 WasherE 36870129 Tube, OuterF 36870087 Drop Leg & SleeveG 36870079 Bearing, ThrustH 36870053 Tube, InnerJ 36870145 BaseK 35336700 Nut, LockL 95954087 BoltM 36870095 Pin, PullN 36870103 Clip

14

Hydraulic Brake Actuator Assembly

A

B

C

D

E

F G

H

J

KML

15


A 35373026 DamperB 35373083 S-HookC 35373091 ChainD 35373042 Leveler AssyE 35373059 Seal, WeatherF 35373067 Lock, RHG 35373075 Lock, LHH 35373034 CoverJ 35373109 ConnectorK 35373125 GasketL 35373117 Master CylinderM 35376433 Repair Kit

16

Hydraulic Brake Lines

A

BC

DE

BG

H

J

S

L

M

N

P

Q

R

F

D

F

T

U

H

J

HC

C

K

K

J L

17


A To LH Side/Rear AxleB 35356419 Tube AssyC 35356328 TeeD 36867471 Bracket, TeeE To RH Side/Rear AxleF 36894665 Tube AssyG 35356377 Hose, FlexH 35356310 Bracket, Hose MountingJ 35356302 Clip, HoseK 36894681 Tube AssyL X1182T23 Clamp, TubeM 35356336 UnionN 35356369 Hose, FlexP 36734879 Brake Actuator AssyQ To RH Side/Front AxleR To LH Side/Front AxleS 36894673 Tube AssyT 35356377 Tube AssyU 36894699 Tube Assy

18

Parking Brake

A

B

C

D

E

F

GH

J

KL

M

N

PQR

S

T

UV

W

X

A

B

T

J

J

W

Y

Z

19


A 95928867 Pin, CotterB 95934998 WasherC 35145077 NutD 92304674 WasherE 95934998 WasherF 36763704 ScrewG 35603224 SpacerH 36847440 Bracket, LHJ 35603208 ClevisK 35602846 BracketL 35118728 NutM 35603182 Rod, LinkN 35603216 ClevisP 35857382 LeverQ 36847432 Bracket, RHR 95935136 ScrewS 35357151 PinT 36895407 CableU 35602895 ClipV 35602903 SpacerW 35279025 ScrewX 95935086 NutY 96700877 NutZ Bracket

20

Running Gear - Fast Trac

A

B C

D

E

F

G

H

JJ

K

L

M

N

P

Q

R

S

UT

V W

X

Y

Z

A1

A2

A3

A4

21


A 35315357 NutB 35315340 BoltC 35359389 Plate, TieD 35359397 NutE 36891794 Front Axle Assy

36891786 Rear Axle AssyF 35385392 SpringG 35315365 BoltH 35315373 NutJ 35356922 U-BoltK 35385236 HubL 35385244 StudM 35385293 Bearing, OuterN 35385277 Cup, OuterP 35356914 WasherQ 35315217 NutR 35379395 Cap, Grease

35379387 Cap, E-Z LubeS 35315225 Pin, CotterT 35359413 Shoe, FrontU 35359421 Shoe, RearV 36895241 Brake Assy, LHW 36895258 Brake Assy, RHX 35356864 WasherY 35356872 NutZ 35359405 Kit, Wheel Cylinder

A1 35316876 Bearing, InnerA2 35316884 Cup, InnerA3 35316868 Seal, GreaseA4 35315274 Nut

22

Running Gear - Steerable Front Axle

A

B

C

D

E

F

G

V

W

X Y

Z

A1A2

A3

A4

B1

P

QR

S

T

U

A8 A9

H

J

K L

M

NA5

A6

A7

23


A 36504389 Rod, TieB 36140730 Nut, JamC 35588961 Ball Joint, OuterD W86707 Fitting, LubeE 36753259 Axle, FrontF 25A13C283 Pin, RollG W86707 Fitting, LubeH 25A13C301 Pin, RollJ 95239927 WasherK 36851566 Knuckle Assy, LHL 36851574 Knuckle Assy, RHM 25A13C281 Pin, RollN 35319045 Pin, KingP 11A13C66E Pin, CotterQ 36719169 BracketR 36719466 SpringS 36719177 BracketT 35111590 Bolt, ShackleU 95318556 Fitting, LubeV 35588755 Pin, CenterW 25A13C298 Pin, RollX 12A5D13Z1 WasherY 36719557 DrawbarZ 35107168 Pin, Hinge

A1 11A13C83E Pin, CotterA2 36753242 Arm, CenterA3 35588953 Balljoint, InnerA4 35140722 Nut, JamA5 36719219 LatchA6 35141167 SpringA7 25A13C332 Pin, RollA8 36851376 Axle Assy, FrontA9 36845766 Axle Assy, RearB1 36853042 Tie Rod Assy (Includes A, B, C, A3, and A4)

24

Running Gear - Steerable Rear Axle

F

G

H

J

KL

M

N

P

Q R

A

B

C

D

E

S

T

U

V

W

X

Y

25


A 35106806 NutB 35608360 Outer RaceC 35379916 Hub Assy (Includes B, D, and E)D 36764983 StudE 35308352 Inner RaceF 95318556 Fitting, LubeG 35111590 BoltH 36719177 BracketJ 35589241 Plate, ClampK 11A13C66E Pin, CotterL 36719169 BracketM 35588839 RivetN 36719466 SpringP 36777209 Axle, RearQ 35834621 U-BoltR 35111566 NutS 35589126 SealT 36851608 BearingU 36851590 BearingV 35106814 WasherW 11A13C413E Pin, CotterX 36776821 NutY 36776813 Cap, Grease

26

Engine and Air Cylinder Mount

A

B

C

D

E

F

G

HJ K L

M

R

P

QN

S T

UVW

X

Y

ZA1

A2A3

A5

A6

A7

A8

A9

B1 B2 B3 B4 B5 B6

A4

N

P

B7

27


A 36893709 Fan 44 Inch Dia.B 36877793 ScrewC 36761476 ScrewD 95326609 ScrewE 35288885 BushingF 35594225 CylinderG 35322445 GuideH 95923108 NutJ 35300532 BearingK 95245288 NutL 35322452 BushingM 35601475 LeverN 35144492 NutP 35144492 NutQ 35322635 Joint, BallR 35145242 ScrewS 95043196 WasherT 95923082 Nut,Hex Jam 3/8”-24U 35322429 RodV 95098356 NutW 35322437 MountX 35322411 SpringY 35329721 SpringZ 35324664 Collar

A1 95923314 NutA2 35855089 BracketA3 36898807 Spacer, FanA4 35145242 ScrewA5 35297340 NutA6 35273812 Mount, RubberA7 36894012 Bracket, EngineA8 35273937 WasherA9 96700919 ScrewB1 36893519 Engine, M11-335 Prior to S/N 434181

46592099 Engine, M11-335 After S/N 434181B2 23020407 Element, Eng. LubeB3 35357268 Filter, FuelB4 36896314 Filter, WaterB5 95930301 Bushing (Above Starter)B6 19A7J19Z1 NippleB7 95930301 Bushing

28

Exhaust Mount

A

B

C

D

E

F

G

H

H

J

K

29


A 36893717 Tube, Exhaust FlexibleB To Engine TurboC 35602796 Clamp, V-BandD 35279025 ScrewE 36893675 MufflerF 35857036 Cap, RainG 35127653 Clamp, SealH 36897783 Support, Exhaust TubeJ 36897791 CoverK 35279023 Screw

30

Airend and Unloader Mount

A

B

C

D

E

F

G

H

J

KL

M

N

P

R

Q

31


A 95923363 NutB 35599950 Mount, RubberC 35273937 WasherD 95934253 ScrewE 36894087 Bracket, A/E MountingF 35358274 ScrewG 35834795 Coupling, DriveH 35103852 BushingJ 95220604 ScrewK 36880995 ScrewL 36046480 Air End Assy

36043206 Air End AssyM 36786572 GasketN 36734515 Unloader AssyP 35272558 ScrewQ 96700901 ScrewR 35101476 Washer

32

Unloader Assembly

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

R

S

T

U

V

W

33


A 35331586 GrommetB 36897148 Valve, Anti-RumbleC 35331578 GrommetD 35328236 AdapterE 95928255 PlugF 36734507 BodyG 35597509 Valve AssyH 35328269 BushingJ 35332691 SpringK 35328228 BushingL 35328244 SealM 35328251 GasketN 36722460 HousingP 35374842 ScrewQ 35374834 ScrewR 35591189 Cover, PistonS 95934642 ScrewT 35327204 WasherU 35592534 DiaphragmV 35591163 PistonW 35332683 Spring

34

Airend Gear Case Housing

A

B

C

D

E

F

G

H

J

KL

M

E

N

P

Q

R

S

T

U

V

W

35


A 35375385 ScrewB 35611359 GasketC 92367663 ScrewD 35255819 Plate, ClampingE 36893360 Gear Set - HP-935

93488732 Gear Set - XP-1050F 35299346 SpacerG 36851681 SpacerH 36846418 SpacerJ 36846426 Bearing, Tapered RollerK 36854925 Bearing, tapered RollerL 17A13A289 Pin, DowelM 36851459 Case, GearN 35364975 KeyP 35361328 KeyQ 35223145 Ring, RetainingR 36846400 Shaft, DriveS 35593508 Seal, ShaftT 95358164 O-RingU 36507515 CoverV 96712187 ScrewW 36846442 Shim Set

36

Airend Rotor Housing

A

B

C

D

EF

G

H

J

KK

L

L

M

N

P

Q

R

S

T

37


A 35299296 SpacerB 35299262 Bearing, RollerC 35272541 ScrewD 36711620 Housing, Front BearingE 36506699 GasketF 35361310 KeyG 36794287 Housing, RotorH 35611342 GasketJ 95239927 Pin, LocatingK 36005023 Rotor SetL 95239919 Pin, LocatingM 96706429 ScrewN 35299312 SpacerP 35299270 Bearing, RollerQ 35364728 Spring SetR 35299338 Snap-RingS 35365261 Pin, LocatingT 35364710 Spring Set

38

Airend Rear Bearing Housing

A B

B

C

D

C

D

E

F

GH

F

H

J

K

J

K

39


A 96706429 ScrewB 35299361 Shim SetC 35299320 Plate, ClampingD 35293869 ScrewE 36866069 Housing, Rear BearingF 35272533 ScrewG 35278555 PlugH 35579309 Cover, Rear BearingJ 35299254 Bearing, RollerK 95358198 O-Ring

40

Airend Piping

STARTS AT SERIAL NO. 291411

A

B

C

D E

F

41


A 95959607 ConnectorB 39911284 Tube AssyC 95959730 Elbow, TubeD 35279827 Elbow, TubeE 39911292 Tube AssyF 95974663 Connector

42

Cooler Package

A B C

D E FG H J K

L M N P Q

R S T

U V W X Y Z

A1A2

A3 A4 A5

43


A 36894830 Panel, BottomB 36797652 ScrewC 35279025 ScrewD 36895308 Bracket, Fuel TankE 36797652 ScrewF 35279025 ScrewG 36893550 Guard, FanH 35144336 ScrewJ 35371558 ScrewK 36881886 NutL 36894822 Support, RadiatorM 35371558 ScrewN 35371558 ScrewP 36879302 ScrewQ 36879211 NutR 36894806 Plate, OrificeS 36797652 ScrewT 35346741 NutU 36894814 Support, Oil CoolerV 35371558 ScrewW 36880995 ScrewX 36879195 NutY 35279025 ScrewZ 35279025 Screw

A1 36891703 Oil CoolerA2 36891687 RadiatorA3 35335140 Cap, RadiatorA4 36894848 Support, RoofA5 36797652 ScrewA6 36797652 Screw

44

Radiator Piping

A

B

C

D

E

F

G

H

J K

L

M

N

P

Q

R

S

C

U

T

45


A To Engine, Near Water OutletB 36840627 AdapterC 35296342 ClampD 35286772 HoseE 35369511 AdapterF Through Belly PanG 35360775 TubeH 36845592 ClampJ 35135458 HoseK 95235131 ClampL 35222017 ClampM 35330570 HoseN 36894772 TubeP To Bottom of EngineQ To Top of EngineR 35356534 HoseS 36894764 TubeT To Low Coolant Level SensorU To Vent Line

46

Separator Tank

A

B

C

F

G

HJ

K

L

MP

S

ED

R

Q

47


A 36893691 Hose, DischargeB 36765121 ScrewC 35575570 GasketD 35579630 PlugE 35279942 O-RingF 36891307 Tank, Separator (Standard)

36898476 Tank, Separator (EEC)G 36879302 ScrewH 36891083 Gauge, Oil LevelJ 36891315 ElementK 36891323 CoverL 35602325 SpringM 35375377 ScrewN 95252409 PlugP 36879302 ScrewQ 95280541 O-RingR 95252409 PlugS 36785012 Bracket

48

Minimum Pressure Valve

J

AB

C

D

E

F

G

H

49


A 35677341 CapB 35367390 InsertC 11A5D6Z1 WasherD 35367366 SpringE 35367374 O-RingF 35367325 PistonG 35367358 SpringH 35367317 Check Valve AssyJ 35367333 Body

50

Oil Filter Mount

A

BC

D

E

F

51


A 95942553 ScrewB 36788982 Binder, 3-RingC 36860336 Element, FilterD 36756120 Filter Head AssyE 95923033 NutF 36893766 Support, A/E Air Cleaner

52

Fuel Tank

A

B

C

D

E

F

G

H

J

K

L

M

N

P

53


A 36893667 Tank, FuelB 36845014 Cap, Fuel TankC 35286756 Elbow, 90 Deg.D 35136548 Hose AssyE Fuel SupplyF Fuel ReturnG 36881928 Hose AssyH 35283118 Elbow, 90 Deg.J 35369347 ConnectorK 35356484 TubeL 35369339 ConnectorM 35322395 MufflerN 36893949 Sender, FuelP 36842102 Screw

54

Air Piping

268

10

46

11

10

19

5034

44

47

44

7

6

19

23

4

42

43

9

11

1016

1541

1213

14

45

3

2

1

5

40

4948

18

38

39

22

37

24

3536

33

30

31

29

2827

25

5150

52

53

21

20

AIREND

UNLOADER

OUT IN

INOUT

24V

SEPARATOR TANK

SPEED CONTROLAIR CYLINDER

PRESS SW

DISCH PRESS GA


17

COMPRESSOR

55


1 95954269 Tee, Street, .75 NPT2 95928040 Nipple, Close, .75 NPT3 35576115 Valve, Ball, .75 NPT4 95928172 Elbow, Street 90, .75 NPT5 35313287 Adapter, .75 NPT x -8 JIC6 95944625 Bushing, .50 NPT x .25 NPT7 35283050 Tee, Run, .25 NPT x -6 JIC8 35367846 Nut, Swivel, .25 NPT x -6 JIC9 36854495 Valve, Pressure Regulator, 150 PSI (HP 935)

36854149 Valve, Pressure Regulator, 100 PSI (XP 1050)

10 35284082 Connector, .25 NPT x -6 JIC11 35368927 Swivel, Female, .38 NPT x -6 JIC12 36840841 Valve, Solenoid, 24V, .38 NPT13 35290147 Connector, .38 NPT x -6 JIC14 35283084 Tee, Run, Swivel Nut, -6 JIC15 35326503 Tee, .125 NPT x -4 JIC16 35127083 Hose, -4 JIC x 72.00 Long17 35301225 Elbow, 90, .125 NPT x -4 JIC18 35322379 Valve, Blowdown19 35322346 Connector, orifice, .15620 35283134 Connector, .25 NPT x -8 JIC21 35287929 Tee, Run, Swivel Nut, -8 JIC22 35287937 Elbow, 90, .56-18 x -8 JIC23 35857176 Tube, Flared, -8 JIC24 35279850 Tee, Run, .56-18 x -6 JIC25 36840460 Valve, Relief/Check, .040 Orifice26 95954038 Plug, .25 NPT

56

Air Piping

268

10

46

11

10

19

5034

44

47

44

7

6

19

23

4

42

43

9

11

1016

1541

1213

14

45

3

2

1

5

40

4948

18

38

39

22

37

24

3536

33

30

31

29

2827

25

5150

52

53

21

20

AIREND

UNLOADER

OUT IN

INOUT

24V

SEPARATOR TANK

SPEED CONTROLAIR CYLINDER

PRESS SW

DISCH PRESS GA


17

COMPRESSOR

57


27 36881944 Valve, Solenoid, Start/Run28 95940748 Bushing, .38 NPT x .25 NPT29 95944575 Nipple, Close, .25 NPT30 95954194 Tee, .25 NPT31 95944690 Tee, Street, .25 NPT32 35284082 Connector, .25 NPT x -6 JIC33 36843464 Tube, Flared, -38 JIC34 36046308 Kit, Compressor, 24V35 35301126 Elbow, 90, .125 NPT x -6 JIC36 36844074 Hose, -6 JIC x 52.00 Long37 35311471 Hose, -6 x 30.00 Long38 95667341 Nipple, Close, .25 NPT39 35302314 Adapter40 35141902 Hose, -8 JIC x 50.00 Long41 35282953 Hose, -6 JIC x 11.00 Long42 95953808 Nipple, 2.00 NPT x 3.00 Long43 35598770 Valve, check, 2.00 NPT, Minimum Pressure44 35335124 Connector, Male, -32 JIC x 2.00 NPT45 36893923 Tube, Service46 35248145 Valve, Check, .25 NPT47 95946281 Elbow, 90, 2.00 NPT48 95944658 Nipple, 2.00 NPT x 12.00 Long49 35602473 Valve, Ball, 2.00 NPT50 35306687 Elbow, 90, .125 NPT x -4 JIC51 35283258 Hose, -4 JIC x 34.00 Long52 95930301 Bushing, reducing, .25 NPT x .12 NPT53 95953444 Coupling, .25 NPT

58

Oil Piping

TO REAR OFROTOR HOUSING

UNDER UNLOADER

AIREND

SEE DETAIL AFOR CONFIGURATIONOF VHP 825 UNITS

DETAIL A

39

46

37

39

40

45 44 43 42

41

39 38

41

1 1

1

1 3

2

4 5

7 8 9

6

36

49

50

35

1

30

19

18

28 29

17 16

15

14 20

23

21

22

24

25

32 33 34

31

26 27

12

11

10

30

BOTTOM PORT

TOP PORT

48

47

51 STARTS AT SERIAL NO. 291411

OIL

COOLER

SEPARATOR

TANK

MANIFOLD

MANIFOLD

59


1 35296409 Connector, Straight, 1.88-12 x -24 JIC, w/O-Ring

2 36894749 Tube Assy, Upper3 36894731 Tube Assy, Lower4 95431292 Elbow, 90, 1.88-12 x -24 JIC, w/O-Ring5 36893824 Valve, Oil Temperature Bypass6 35130863 Hose Assy7 95867933 Union, 1.88-12 x -24 JIC, w/O-Ring8 36756120 Dual Filter Assy9 35296425 Elbow, 45, 1.88-12 x -24 JIC, w/O-Ring

1011121314 95037347 Bushing, .50 NPT x .38 NPT15 35329309 Lenz Fitting16 22072219 Tube Assy17 36840411 Valve, Check, .2518 35127034 Hose Assy19 95365094 Elbow, 90, .44-20 x -4 JIC, w/O-Ring20 95954277 Tee, Street, 1.25 NPT21 95940912 Bushing, 1.25 NPT x .50 NPT22 36865756 Switch, temperature23 39225511 Valve, Safety, 200 PSI24 95953311 Elbow, Street, 90, 1.50 NPT25 36764389 Tube Adapter, 1.50 Pipe x 2.00 Tube

60

Oil Piping

TO REAR OFROTOR HOUSING

UNDER UNLOADER

AIREND

SEE DETAIL AFOR CONFIGURATIONOF VHP 825 UNITS

DETAIL A

39

46

37

39

40

45 44 43 42

41

39 38

41

1 1

1

1 3

2

4 5

7 8 9

6

36

49

50

35

1

30

19

18

28 29

17 16

15

14 20

23

21

22

24

25

32 33 34

31

26 27

12

11

10

30

BOTTOM PORT

TOP PORT

48

47

51 STARTS AT SERIAL NO. 291411

OIL

COOLER

SEPARATOR

TANK

MANIFOLD

MANIFOLD

61


26 36764884 Tube, Vent27 35192178 Clamp, Saddle, 2.0028 35579630 Plug, Vent, 1.62-1229 35279942 O-Ring30 36795680 Valve, Drain, w/O-Ring31 36891083 Gauge Assy, Oil Level32 36893691 Hose Assy, Discharge33 35575570 Gasket34 36765121 Screw, Hex, M16-2.00 x 55LG35 35130871 Hose Assy36 35286954 Connector, Straight, .88-14 x -10 JIC, w/O-

Ring37 36866531 Manifold, w/O-Ring38 36865889 Tube Assy39 36866564 Connector, Straight, .44-18 x -6 JIC, w/O-

Ring40 36865897 Tube Assy41 35305622 Elbow, 90, .75-16 x -10 JIC, w/O-Ring42 35305648 Elbow, Swivel, 90, .75-16 x -10 JIC43 36865921 Tube Assy44 35356450 Tee, Swivel, .88-14 x -10 JIC45 35856251 Tube Assy46 35305648 Elbow, 90, .75-16 x -10 JIC47 36865905 Tube Assy48 35283068 Elbow, 90, .56-18 x -6 JIC49 36894780 Tube Assy50 36866564 Connector, Straight, .44-20 x -6 JIC, w/O-

Ring

62

Cold Starting Aid

A

B

C

D

E

FG

H

J

K

63


A 35103498 Elbow, 90 Deg.B 35132166 TubeC 35602812 AtomizerD 35322908 ScrewE 35103506 ClampF 14A5C55 WasherG 92304500 NutH 35357961 Valve and Bracket AssyJ 35112911 Cylinder, EtherK 35357052 Kit, Starting Aid

64

Air Intake

A

BC

D

E F

G

H J

K

L M N

P Q

R

S

T

U

VW

X

Y

Z

A1

A2

A3

A4

A5

A6

A7

A8

C

B

B

B

U

Z

Z

Z

A1

M N

P

H

A9

65


A To Unloader InletB 35119858 ClampC 35598838 ElbowD 35112648 TubeE 35315894 ElbowF 35123496 ClampG 36880995 ScrewH 35863638 Band, MountingJ 35502608 Band, MountingK 36879195 NutL 36893766 Support, A/E Air CleanerM 36880995 ScrewN 36879195 NutP 36866242 Air Cleaner Assy (HP 935)Q 36893832 Air Cleaner Assy (XP 1050)R To Engine TurboS 35279553 ClampT 35274406 ReducerU 35161025 ClampV 36895639 TubeW 35116615 ClampX 35281328 ElbowY 36895647 TubeZ 35116615 Clamp

A1 35117605 ElbowA2 35596493 TubeA3 36893758 Support, Engine Air CleanerA4 36867778 Ejector, DustA5 36867794 Nut, WingA6 36867786 Element, Primary

36893840 Element, PrimaryA7 36867794 Nut, WingA8 36876019 Element, Safety

36893857 Element, SafetyA9 36896579 Clamp

66

Battery Mount

A

B

C

D

E

F

G

H

J

K

67


A 36894798 Tray, BatteryB 35279025 ScrewC 36793545 Battery (Wet)

36892523 Battery (Dry)D 35579143 Cable, NegativeE 35128982 Cable, JumperF 35512425 Cable, PositiveG 36860005 J-BoltH 36853265 WasherJ 36895456 Bracket, Hold-DownK 95923298 Nut

68

Control Panel

ABCD

E

F

G

H

J

K

L M N P

Q

R

S

T

U

V

69


A 35255561 Switch, bypassB 35255553 Switch, StartC 35255553 Switch, Ether InjectionD 36771434 Module, 7-LightE 36775484 Rivet, PlasticF 36842656 Panel, Instrument/ControlG 35337435 Switch, Power, On/OffH 36841245 Gauge, HourmeterJ 35604099 Gauge, Fuel LevelK 36844124 Stud, 1/4-Turn

35369180 Retainer35314582 Receptacle

L 35377878 Gauge, Discharge Pressure (HP 915)36789535 Gauge, Discharge pressure (XP 1000)

M 35604115 Gauge, Discharge Air Temperature36841146 Kit, Resistor/Bulb

N 36870590 Gauge, Engine Oil PressureP 35372416 Gauge, TachometerQ 35604115 Gauge, Engine Water TemperatureR 36841153 Gauge, VoltmeterS Switch, Accessory (Optional)T 35255561 Switch, Service AirU 35337435 Switch, LightV 35144328 Screw

35144492 Nut36891455 Harness, Panel (NOT SHOWN)36892370 Module, Low Water (NOT SHOWN)36842128 Bulb, Gauge (NOT SHOWN)

70

Control Panel Mount

-

A

B C

D

E F G

H

J

K

L

M

N

P

Q

R

S

T

71


A 36845394 Door, Control PanelB 36845733 HingeC 35356617 RivetD 36842656 Panel, Instrument/ControlE 36845725 HingeF 35144328 ScrewG 35144492 NutH 35603349 HolderJ 95935037 WasherK 35273366 NutL 35327303 EyeboltM 95923314 WasherN 35327311 SpringP 95923314 NutQ 35577873 Switch, Mag.R 36878361 Relay, 24V

36892362 Relay, 24VS 36892370 Module, Low WaterT 36844595 Enclosure, Instument Panel

72

Enclosure Side Panels

A

B C D E F G

H

J

K

LM

N

P

Q

RS

T

U

V

W X

Y

Z

A1

A

A2

73


A 36894590 Bracket, MountingB 36894467 Door, Fuel FillerC 36501500 HingeD 35327303 EyeboltE 35327311 SpringF 95934998 WasherG 95923314 NutH 36849925 Latch, DoorJ 36894434 Panel, Front, LHK 36894459 Panel, Front, LHL 36740421 HingeM 36894400 DoorN 36894475 Panel, Front Side, RHP 36894442 Panel, Front, RHQ 36894418 DoorR 36894368 Panel, Rear, RHS 36894384 Panel, Rear, RHT 36894400 DoorU 36894376 Panel, Rear, LHV 36894350 Panel, Rear Side, LHW 36894426 DoorX 36793602 Latch, DoorY 35130707 Hand HoldZ 35374834 Screw

A1 36769743 NutA2 36897619 Step, Rear

74

Enclosure Top Corner Panels

A

B

C

DE

F

G

G

G

G

75


A 36894533 Rail, Top, LHB 36894525 Rail, Long, LHC 36894392 Rail, Top, RearD 36894533 Rail, Rear, RHE 36894525 Rail, Long, RHF 36894483 Rail, Top, FrontG 36755742 Strip, Connector

76

Enclosure Roof and Baffles

A

BC

D

E

F

G

H

JK

L

M

N

P

Q

77


A 36894558 Baffle, Intake, LHB 36894574 Baffle, Intake, Inside RHC 36894566 Baffle, Intake, RHD 36894541 Baffle, ExhaustE 36883421 Retainer, RoofF 36894582 GutterG 36894491 Panel, Roof, FrontH 36894509 Panel, Roof, MiddleJ 36879104 Cover, CoolerK 36894517 Panel, Roof, RearL 35305416 Plate, StrikeM 35131051 Latch, DoorN 36771186 CableP 36798635 Door, RoofQ 36756773 Hinge

78

Enclosure Belly Pans

A

C

D

E

F

G

B

E

79


A 36895555 Pan, A/E Belly, FrontB 36895621 Pan, Exhaust BellyC 36895597 Pan, Engine Belly, FrontD 36895571 Pan, RH Belly, FrontE 36880623 Cover, FlexF 36895589 Pan, RH Belly, MiddleG 36895605 Pan, Engine Belly, Rear

80

Acoustic Foam Roof and Sides

A

B

D

G

H

J

K

LM

N

C

M

E

F

E

P

81


A 36894947 Panel, Front, LHB 36894871 Panel, Front Endcap, LHC 36894889 Panel, Front Endcap, RHD 36894897 Panel, Front Endcap, RHE 36894954 Panel, Roof, FrontF 36894962 Panel, Roof, MiddleG 36894905 Panel, Front, RHH 36894939 Panel, Side, RHJ 36894921 Panel, Middle, RHK 36894913 Panel, Rear, RHL 36894988 Panel, Roof, RearM 36894970 Panel, Roof, LH & RHN 36846822 Panel, Roof DoorP 36894996 Panel, Rear Endcap

82

Acoustic Foam Doors and Baffles

G

H

A

B

C

D

E

F

J

K

L

83


A 36895035 Panel, Baffle, OutsideB 36895027 Panel, Baffle, InsideC 36895019 Panel, Intake, LHD 36895001 Panel, Intake, RHE 36895050 Panel, Intake Baffle, RHF 36895043 Panel, Intake Baffle, RHG 36894855 Panel, Exhaust Baffle, LHH 36894863 Panel, Exhaust Baffle, RHJ 36854040 Panel, Door, BottomK 36854065 Panel, Door, MiddleL 36854024 Panel, Door, Top

84

Decal Location Side Branding

FOR

ENHANCED CORROSION RESISTANCE

FOR

ENHANCED CORROSION RESISTANCE

45" DOOSAN LOGO ---- 46573924

45" DOOSAN LOGO ---- 46573924

HP935 MODEL NUMBER ---- 46574054XP1050 MODEL NUMBER ---- 46580001

HP935 MODEL NUMBER ---- 46574054XP1050 MODEL NUMBER ---- 46580001

GALVANNEAL ---- 54413117

GALVANNEAL ---- 54413117

85

Decal Location Endcap Branding

CO MPRESSO R NOISE EMISSION CO NTROL INFORMATION

THIS COMPRESSOR CONFORMS TO U.S. E.P.A. REGULATIONS FOR NOISE EMISSIONS APPLICABLE TO PORTABLE AIR COMPRESSOR S. THE FOLLOWING ACTS OR TH E CAUSING THEREOF BY ANY PERSON ARE PR OHIBITED BY THE NOISE CONTROL ACT OF 1972: (A) TH E REMOVAL OR RENDERING IN OPERATIVE, OTHER THAN FOR THE PU RPOSE OF MAINTENANCE, REPAIR , OR REPLACEMENT, OF ANY NOISE CONTROL DEVICE OR ELEMENT OF DESIGN INC ORPOR ATED INTO THIS COMPRESSOR IN COMPLIANC E WITH THE NOISE CON TROL ACT; (B) TH E USE OF THIS COMPRESSOR AFTER SU CH DEVICE OR ELEMENT OF DESIGN HAS BEEN REMOVED OR R EN DER ED IN OPERATIVE.

TO ASCERTAIN POIN T OF OR IGIN, DATE OF MANUFACTURE, AND RELATED INFORMATION VERIFYING COMPLIANCE TO E.P.A. REGU LATIONS FOR NOISE EMISSION S, PLEASE CONTACT YOUR NEAR EST D OOSAN INFRACORE POR TABLE POWER DEALER AND R EFER ENC E YOUR COMPRESSOR

36514602 R E V. CSERIAL NUMBER .

D oosan InfracorePortable Power

54604988 REV. C

Door under pressure.

Can cause serious injury.

Use both hands to open door

when m achine is running.

WARNING

54604939 REV. C

Falling off machine.

Can cause serious injury

Access lifting bail frominside machine.

or death.

WARNING

54629902 REV. C

DANGER WARNING WARNING

attach safety device(OSHA Valve) at source of

When using air tools

Can cause serious

Disconnect ed air hoses whip.

air supply for each tool.

injury or death.

Can cause seriousinju ry or deat h.

Trapp ed air pressure.

Close service valve andoperate tool to venttrapped air beforeperforming any service.

Discharged air can cont ain carbonmonoxide or oth er cont aminants.

Do not breathe this air.

Will cause serious in jury o r deat h.

DoosanPortablePower.com

54604988 REV. C

Door under pressure.


Use both hands to open door

when mac hine is r unning.

WARNING

54604939 REV. C

Falling of f machine.


Access lifting bail frominside machine.

o r deat h.

WARNING

18" TRICOLOR BOXES ---- 46573861

18" TRICOLOR BOXES ---- 46573861

22" WEB SITE ---- 46556137

86

Decal Location Street Side

WARNING

Hot pressurized fluid.

Can cause

Do not open

radiator while hot.

36518280

Improper operation of this equipment. Modification or alteration of this

this machine before operation orservicing.

Do not alter or modify this machinewithout the express written consent ofthe manufacturer.

36522035

Read Operator's Manual supplied with

WARNING WARNING

death.

WARNINGWARNING

Discharged air can contain carbon monoxideor other contaminants.

DANGER

Do not breathe this air.

death.

Trapped air pressure.

Close service valve andoperate tool to vent trappedair before performing any

device (OSHA Valve) at source ofair supply for each tool.

When using air tools attach safety

Disconnected air hoses whip.

death.

36512325 REV. B

service.

36516474 DIESEL FUEL DECAL

36516474 NOISE EMISSION DECAL

Can cause serious injury or death. machine. Can cause serious injury or serious burns.

Will cause serious injury or death.

Can cause serious injury orCan cause serious injury or

Excessive towing speed.

Can cause severe

injury or death.

Do Not exceed 65 mph

(80 km/hr.)

36521516

WARNING

ASSURE TOW VEHICLE HAS TOWINGCAPACITY FOR WEIGHT OF THIS UNITAS STATED ON GENERAL DATA DECAL.

CHOCK WHEELS

CHECK PINTLE EYE BOLTS FOR ANYLOOSENESS OR WEAR.

POSITION TOW VEHICLE TO ALIGNHITCH WITH PINTLE EYE.

STAND ASIDE WHILE :

OPERATING JACK TO SEAT PINTLEEYE ONTO HITCH.

SECURING HITCH.

ATTACHING SAFETY CHAINS PERILLUSTRATION.

ATTACHING BRAKE ACTUATORBREAKAWAY CHAIN / CABLE.

CONNECTING LIGHTING PLUG

( IF SUPPLIED ).

REMOVING WHEEL CHOCKS.

TESTING BRAKES. ( IF SUPPLIED )

CHOCK WHEELS.

STAND ASIDE WHILE :

DISCONNECTING SAFETY CHAINS.

DISCONNECTING BRAKE ACTUATORBREAKAWAY CHAIN / CABLE.

DISCONNECTING LIGHTING PLUG.

OPERATING JACK TO RAISE PINTLEEYE FROM HITCH.

MOVING TOW VEHICLE.

LEVELING MACHINE.

BEFORE TOWING

DISCONNECT

36529634 REV. A

TIGHTEN OR REPLACE AS REQUIRED.

NOTICE

36524619 OPERATING INSTRUCTIONS DECAL

Can Cause Severe Injury

Do Not Tow On Highway .Do Not Exceed 20 mph (32 km/h).

36532877 REV. A

Excessive Towing Speed.

WARNING

or Death.

87

Decal Location Interior

WARNING

High pressure air.

Relieve pressure beforeremoving filler plugs/caps,fittings or covers.

36522027

or death.

Rotating fan blade.

Do not operate without guardin place.

36522050

WARNING WARNING

+

Combustible gas.

Can cause

blindness or death.

Keep sparks and

open flames away

from batteries.

36519445

36518108 OIL FILL DECAL

36533479 WIRING DIAGRAM & PARTS LIST /

SPEED & PRESSURE REGULATION LAMINATE


serious burns,


89

OPTION PARTS

90

Aftercooler and Water Separator

DE

FG

H

LJ K

M N

P Q

R Q

W

XL

A13 A3 L

J KZ

A1V

A2

A3

A4

A5

A6

A7A8

A9A7

A10

GA3

A12

A11

A5

W

Y

V

W

W

A

B

C

A14

S T U

91


A 36897528 Support, Filter 1B 36879195 Nut, M10 1C 35119718 Clamp, Support, 2.00 1D 36764736 Bracket, Support 1E 36797652 Screw, Tapping, M06 - 100 x 12 1F 96702279 Screw, Hex, M10 - 150 x 20 1G 35356443 Hose Assy, -32 x 58.00 1H 36895928 Tube, Aftercooler Inlet 1J 36866010 Flange, Split 4K 95920708 Screw, Hex, 500-13 x 150 8L 36866028 O-Ring 3M 36895498 Aftercooler 1N 92368687 Screw, Tapping, M6-100 x 14 4P 36896611 Baffle, Intake, Street Side 1Q 36797652 Screw, Tapping, M6-100 x 12 8R 36897882 Baffle, intake, Street Side 1S 23334063 Bracket, Water Separator 1T 96702279 Screw, Hex, M10-150 x 20 4U 36879195 Nut, M10 4V 23181605 Kit, Mounting w/Bracket 2W 35279025 Screw, Hex, M8-125 x 20 14X 36920908 Adapter, 3.00 NPT 1Y 36895910 Tube, Aftercooler Outlet 1Z 95940920 Screw, Hex, 500-13 x 500 4

A1 23178924 Separator, Moisture 1A2 95037354 Bushing, Reducing, 3.00 x 2.00 1A3 36786127 Elbow, 90, 200 NPT x -32 3A4 35141423 Hose Assy, 32 x 64.50 1A5 35335124 Connector, male, -32 x 2.00 NPT 2A6 36920221 Valve, Check, Ball Cone, 2.00 1A7 95953790 Nipple, 2.00 x 2.50 2A8 95944674 Elbow, 90, NPT 200 1A9 95944682 Tee, NPT 200 1

A10 36920130 Valve, Check, Minimum Pressure 1A11 36897502 Tube, Service Aftercooler 1A12 95953816 Nipple, 2.00 x 4.50 1A13 36856045 Valve, 3-Way 1A14 36897536 Brace, Filter Support 1

92

Drains - Aftercooler

D

G

M

K

F

CBA

E

DC

A B

E

F

G

H

M

KJ

L

93


A 35322379 Valve, Blowdown 2B 35379064 Kit, Diaphragm Repair -C 95667341 Nipple, Closed, NPT 0.25 x 0.88 2D 95929998 Bushing, Reducing, NPT 0.38 x 0.25 2E 35369354 Elbow, Male, NPT 0.25 x 0.38 2F 35322346 Connector, Female, 0.156 Orifice 2G 35356484 Tube, Drain, 32.00 2H 35283472 Connector, 0.25 NPT x -4 JIC 1J 95365094 Elbow, 90, .5625 x -4 JIC 1K 35283498 Hose Assy, 4 JIC 2L 35114545 Tee, Street 1M 35321223 Elbow, 45, 0.25 NPT x -4 JIC 2

94

Drain - Water Separator

95


A 95245361 Bushing, Reducing, NPT .38 x .25 1B 35248319 Orifice, .094 1C 95667341 Nipple, Closed, NPT .25 x .88 1D 35324839 Valve, Ball, NPT .25 1E 35369347 Connector, Male, NPT .25 x .38 1F 35356484 Tube, Drain, 48.00 1

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

97

11A13C413E ...................... 2511A13C66E ........................ 23.......................................... 25

11A13C83E ........................ 2311A5D6Z1 .......................... 4912A5D13Z1 ........................ 2314A5C55 ............................ 6317A13A289 ........................ 3519A7J19Z1 ........................ 2722072219 ........................... 5923020407 ........................... 2725A13C281 ........................ 2325A13C283 ........................ 2325A13C298 ........................ 2325A13C301 ........................ 2325A13C332 ........................ 2335101476 ........................... 3135103498 ........................... 6335103506 ........................... 6335103852 ........................... 3135106806 ........................... 2535106814 ........................... 2535107168 ........................... 2335111566 ........................... 2535111590 ........................... 23.......................................... 25

35112648 ........................... 6535112911 ........................... 6335116615 ........................... 6535117605 ........................... 6535118728 ........................... 1935119858 ........................... 6535123496 ........................... 6535127034 ........................... 5935127083 ........................... 5535127653 ........................... 2935128982 ........................... 6735130707 ........................... 7335130863 ........................... 5935130871 ........................... 6135131051 ........................... 7735132166 ........................... 6335135458 ........................... 4535136548 ........................... 5335140722 ........................... 2335141167 ........................... 2335141902 ........................... 5735144328 ........................... 69.......................................... 71

35144336 ........................... 4335144492 ........................... 27.......................................... 69.......................................... 71

35145077 ........................... 1935145242 ........................... 27

35148204 ..............................9...........................................1135161025 ............................6535192178 ............................6135222017 ............................4535223145 ............................3535248145 ............................5735255553 ............................6935255561 ............................6935255819 ............................3535272533 ............................3935272541 ............................3735272558 ..............................9...........................................3135273366 ............................7135273812 ............................2735273937 ............................27...........................................3135274406 ............................6535278555 ............................3935279023 ............................2935279025 ............................19...........................................29...........................................43...........................................6735279553 ............................6535279827 ............................4135279850 ............................5535279942 ............................47...........................................6135281328 ............................6535282953 ............................5735283050 ............................5535283068 ............................6135283084 ............................5535283118 ............................5335283134 ............................5535283258 ............................5735284082 ............................55...........................................5735286756 ............................5335286772 ............................4535286954 ............................6135287929 ............................5535287937 ............................5535288885 ............................2735290147 ............................5535293869 ............................3935296342 ............................4535296409 ............................5935296425 ............................5935297340 ..............................9...........................................11...........................................2735299254 ............................3935299262 ............................37

35299270 ............................3735299296 ............................3735299312 ............................3735299320 ............................3935299338 ............................3735299346 ............................3535299361 ............................3935300532 ............................2735301126 ............................5735301225 ............................5535302314 ............................5735304047 ..............................935304666 ..............................9...........................................1135305416 ............................7735305622 ............................6135305648 ............................6135306687 ............................5735308352 ............................2535311471 ............................5735313287 ............................5535314582 ............................6935315217 ............................2135315225 ............................2135315274 ............................2135315340 ............................2135315357 ............................2135315365 ............................2135315373 ............................2135315894 ............................6535316868 ............................2135316876 ............................2135316884 ............................2135319045 ............................2335322346 ............................5535322379 ............................5535322395 ............................5335322411 ............................2735322429 ............................2735322437 ............................2735322445 ............................2735322452 ............................2735322635 ............................2735322908 ............................6335324664 ............................2735326503 ............................5535326958 ..............................935326966 ..............................935327204 ............................3335327303 ............................71...........................................7335327311 ............................71...........................................7335328228 ............................3335328236 ............................3335328244 ............................33

98

NUMERICAL INDEX


35328251 ........................... 3335328269 ........................... 3335329309 ........................... 5935329721 ........................... 2735330570 ........................... 4535331578 ........................... 3335331586 ........................... 3335332683 ........................... 3335332691 ........................... 3335335124 ........................... 5735335140 ........................... 4335336700 ........................... 1335337435 ........................... 6935346741 ........................... 4335356302 ........................... 1735356310 ........................... 1735356328 ........................... 1735356336 ........................... 1735356369 ........................... 1735356377 ........................... 1735356419 ........................... 1735356450 ........................... 6135356484 ........................... 5335356526 ............................. 935356534 ........................... 4535356617 ........................... 7135356864 ........................... 2135356872 ........................... 2135356914 ........................... 2135356922 ........................... 2135357052 ........................... 6335357151 ........................... 1935357268 ........................... 2735357961 ........................... 6335358274 ........................... 3135359389 ........................... 2135359397 ........................... 2135359405 ........................... 2135359413 ........................... 2135359421 ........................... 2135360775 ........................... 4535361310 ........................... 3735361328 ........................... 3535364710 ........................... 3735364728 ........................... 3735364975 ........................... 3535365261 ........................... 3735367317 ........................... 4935367325 ........................... 4935367333 ........................... 4935367358 ........................... 4935367366 ........................... 4935367374 ........................... 4935367390 ........................... 4935367846 ........................... 5535368927 ........................... 55

35369180 ............................6935369339 ............................5335369347 ............................5335369511 ............................4535369800 ..............................935371558 ............................4335372416 ............................6935373026 ............................1535373034 ............................1535373042 ............................1535373059 ............................1535373067 ............................1535373075 ............................1535373083 ............................1535373091 ............................1535373109 ............................1535373117 ............................1535373125 ............................1535374453 ............................1135374834 ............................33...........................................7335374842 ............................3335375377 ............................4735375385 ............................3535376094 ..............................935376433 ............................1535377878 ............................6935379387 ............................2135379395 ............................2135379916 ............................2535385236 ............................2135385244 ............................2135385277 ............................2135385293 ............................2135385392 ............................2135385434 ..............................935502608 ............................6535512425 ............................6735575570 ............................47...........................................6135576115 ............................5535577873 ............................7135579143 ............................6735579309 ............................3935579630 ............................47...........................................6135588755 ............................2335588839 ............................2535588953 ............................2335588961 ............................2335589126 ............................2535589241 ............................2535591163 ............................3335591189 ............................3335592534 ............................3335593508 ............................35

35594225 ............................2735596493 ............................6535597509 ............................3335598770 ............................5735598838 ............................6535599950 ............................3135601475 ............................2735602325 ............................4735602473 ............................5735602796 ............................2935602812 ............................6335602846 ............................1935602895 ............................1935602903 ............................1935603182 ............................1935603208 ............................1935603216 ............................1935603224 ............................1935603349 ............................7135604099 ............................6935604115 ............................6935605187 ..............................935608360 ............................2535609544 ..............................935610377 ..............................935611342 ............................3735611359 ............................3535677341 ............................4935834621 ............................2535834795 ............................3135855089 ............................2735856251 ............................6135857036 ............................2935857176 ............................5535857382 ............................1935863638 ............................6536005023 ............................3736042893 ..............................9...........................................1136043206 ............................3136046308 ............................5736046480 ............................3136140730 ............................2336501500 ............................7336504389 ............................2336506699 ............................3736507515 ............................3536711620 ............................3736719169 ............................23...........................................2536719177 ............................23...........................................2536719219 ............................2336719466 ............................23...........................................2536719557 ............................23

NUMERICAL INDEX


99

36722460 ........................... 3336734507 ........................... 3336734515 ........................... 3136734879 ............................. 9.......................................... 17

36740421 ........................... 7336753242 ........................... 2336753259 ........................... 2336755742 ........................... 7536756120 ........................... 51.......................................... 59

36756773 ........................... 7736761476 ........................... 2736763670 ............................. 9.......................................... 11

36763704 ........................... 1936764389 ........................... 5936764884 ........................... 6136764983 ........................... 2536765121 ........................... 47.......................................... 61

36769743 ........................... 7336771186 ........................... 7736771434 ........................... 6936775484 ........................... 6936776813 ........................... 2536776821 ........................... 2536777209 ........................... 2536785012 ........................... 4736786572 ........................... 3136788982 ........................... 5136789535 ........................... 6936793545 ........................... 6736793602 ........................... 7336794287 ........................... 3736795680 ........................... 6136797652 ........................... 4336798635 ........................... 7736840411 ........................... 5936840460 ........................... 5536840627 ........................... 4536840841 ........................... 5536841146 ........................... 6936841153 ........................... 6936841245 ........................... 6936842102 ........................... 5336842128 ........................... 6936842656 ........................... 69.......................................... 71

36843464 ........................... 5736844074 ........................... 5736844124 ........................... 6936844595 ........................... 7136845014 ........................... 5336845394 ........................... 7136845592 ........................... 45

36845725 ............................7136845733 ............................7136845766 ............................2336846400 ............................3536846418 ............................3536846426 ............................3536846442 ............................3536846822 ............................8136847432 ............................1936847440 ............................1936849925 ............................7336851376 ............................2336851459 ............................3536851566 ............................2336851574 ............................2336851590 ............................2536851608 ............................2536851681 ............................3536853042 ............................2336853265 ............................6736854024 ............................8336854040 ............................8336854065 ............................8336854149 ............................5536854495 ............................5536854925 ............................3536860005 ............................6736860336 ............................5136865756 ............................5936865889 ............................6136865897 ............................6136865905 ............................6136865921 ............................6136866069 ............................3936866242 ............................6536866531 ............................6136866564 ............................6136867471 ............................1736867778 ............................6536867786 ............................6536867794 ............................6536870053 ............................1336870061 ............................1336870079 ............................1336870087 ............................1336870095 ............................1336870103 ............................1336870111 ..............................936870129 ............................1336870145 ............................1336870590 ............................6936876019 ............................6536877793 ..............................9...........................................2736878361 ............................7136879104 ............................77

36879195 ............................43...........................................6536879211 ............................4336879302 ............................43...........................................4736880623 ............................7936880995 ............................31...........................................43...........................................6536881886 ............................4336881928 ............................5336881944 ............................5736882785 ..............................9...........................................1136883421 ............................7736891083 ............................47...........................................6136891307 ............................4736891315 ............................4736891323 ............................4736891455 ............................6936891513 ............................1136891687 ............................4336891703 ............................4336891786 ..............................9...........................................2136891794 ..............................9...........................................2136892362 ............................7136892370 ............................69...........................................7136892523 ............................6736892701 ..............................936892719 ............................1136893360 ............................3536893519 ............................2736893550 ............................4336893667 ............................5336893675 ............................2936893691 ............................47...........................................6136893709 ............................2736893717 ............................2936893725 ..............................936893733 ..............................9...........................................1136893758 ............................6536893766 ............................51...........................................6536893824 ............................5936893832 ............................6536893840 ............................6536893857 ............................6536893923 ............................5736893949 ............................5336894012 ............................27

100

NUMERICAL INDEX


36894061 ............................. 9.......................................... 11

36894087 ........................... 3136894350 ........................... 7336894368 ........................... 7336894376 ........................... 7336894384 ........................... 7336894392 ........................... 7536894400 ........................... 7336894418 ........................... 7336894426 ........................... 7336894434 ........................... 7336894442 ........................... 7336894459 ........................... 7336894467 ........................... 7336894475 ........................... 7336894483 ........................... 7536894491 ........................... 7736894509 ........................... 7736894517 ........................... 7736894525 ........................... 7536894533 ........................... 7536894541 ........................... 7736894558 ........................... 7736894566 ........................... 7736894574 ........................... 7736894582 ........................... 7736894590 ........................... 7336894665 ........................... 1736894673 ........................... 1736894681 ........................... 1736894699 ........................... 1736894731 ........................... 5936894749 ........................... 5936894764 ........................... 4536894772 ........................... 4536894780 ........................... 6136894798 ........................... 6736894806 ........................... 4336894814 ........................... 4336894822 ........................... 4336894830 ........................... 4336894848 ........................... 4336894855 ........................... 8336894863 ........................... 8336894871 ........................... 8136894889 ........................... 8136894897 ........................... 8136894905 ........................... 8136894913 ........................... 8136894921 ........................... 8136894939 ........................... 8136894947 ........................... 8136894954 ........................... 8136894962 ........................... 8136894970 ........................... 81

36894988 ............................8136894996 ............................8136895001 ............................8336895019 ............................8336895027 ............................8336895035 ............................8336895043 ............................8336895050 ............................8336895225 ..............................936895241 ............................2136895258 ............................2136895308 ............................4336895399 ............................1136895407 ............................1936895456 ............................6736895555 ............................7936895571 ............................7936895589 ............................7936895597 ............................7936895605 ............................7936895621 ............................7936895639 ............................6536895647 ............................6536896314 ............................2736896579 ............................6536897148 ............................3336897619 ............................7336897783 ............................2936897791 ............................2936898476 ............................4736898807 ............................2739225511 ............................5939911284 ............................4139911292 ............................4146592099 ............................2792304500 ............................6392304674 ............................1992367663 ............................3593488732 ............................3595037347 ............................5995043196 ............................2795098356 ............................2795220604 ............................3195235131 ............................4595239919 ............................3795239927 ............................23...........................................3795245288 ............................2795252409 ............................4795280541 ............................4795318556 ............................23...........................................2595326609 ............................2795358164 ............................3595358198 ............................3995365094 ............................59

95431292 ............................5995667341 ............................5795867933 ............................5995922910 ..............................9...........................................1195923033 ............................5195923082 ............................2795923108 ............................2795923298 ............................6795923314 ............................13...........................................27...........................................71...........................................7395923363 ............................3195928040 ............................5595928172 ............................5595928255 ............................3395928867 ............................1995930301 ............................27...........................................5795930723 ............................1195934253 ............................3195934642 ............................3395934998 ............................19...........................................7395935003 ..............................995935011 ..............................9...........................................1395935037 ............................7195935086 ............................1995935136 ............................1995935235 ............................1395940748 ............................5795940912 ............................5995942553 ............................5195944575 ............................5795944625 ............................5595944658 ............................5795944690 ............................5795946281 ............................5795953311 ............................5995953444 ............................5795953808 ............................5795954038 ............................5595954087 ............................1395954194 ............................5795954269 ............................5595954277 ............................5995959607 ............................4195959730 ............................4195974663 ............................4196700877 ............................1996700885 ..............................996700901 ............................3196700919 ............................27

NUMERICAL INDEX


101

96706429 ........................... 37.......................................... 39

96712187 ........................... 35W86707 ............................. 23X1182T23 .......................... 17

102

NUMERICAL INDEX


WORD INDEX

103

AActuator

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 45, 57

.75 NPT x -8 JIC . . . . . . . . . . . . . . . . . . . . . . . 55Air Cleaner Assy (HP 935) . . . . . . . . . . . . . . . . . . 65Air Cleaner Assy (XP 1050) . . . . . . . . . . . . . . . . . 65Air End Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Arm

Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Atomizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Axle

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Axle AssyFront . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

BBaffle

Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Intake

Inside RH . . . . . . . . . . . . . . . . . . . . . . . . . 77LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Ball JointOuter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

BalljointInner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

BandMounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Battery (Dry) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Battery (Wet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 27

Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 39Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . 35tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 35Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Binder3-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 49Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 21, 25

Shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Bracket . . . . . . . . . . . . . . . . . . . . . 19, 23, 25, 27, 47

A/E Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 31Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Hold-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Hose Mounting . . . . . . . . . . . . . . . . . . . . . . . . 17LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Brake Actuator Assy . . . . . . . . . . . . . . . . . . . . . . . 17

Brake AssyLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

BulbGauge (NOT SHOWN) . . . . . . . . . . . . . . . . . . 69

Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 31, 33.38 NPT x .25 NPT . . . . . . . . . . . . . . . . . . . . . 57.50 NPT x .25 NPT . . . . . . . . . . . . . . . . . . . . . 55.50 NPT x .38 NPT . . . . . . . . . . . . . . . . . . . . . 591.25 NPT x .50 NPT . . . . . . . . . . . . . . . . . . . . 59reducing

.25 NPT x .12 NPT . . . . . . . . . . . . . . . . . . 57Bushing (Above Starter) . . . . . . . . . . . . . . . . . . . . 27

CCable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 77

Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Negative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49E-Z Lube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 25Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

CaseGear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15Check Valve Assy . . . . . . . . . . . . . . . . . . . . . . . . . 49Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 63, 65

Saddle2.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17V-Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 19

Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Connector . . . . . . . . . . . . . . . . . . . . . . . . . 15, 41, 53

.25 NPT x -6 JIC . . . . . . . . . . . . . . . . . . . . 55, 57

.25 NPT x -8 JIC . . . . . . . . . . . . . . . . . . . . . . . 55

.38 NPT x -6 JIC . . . . . . . . . . . . . . . . . . . . . . . 55Male

-32 JIC x 2.00 NPT . . . . . . . . . . . . . . . . . . 57orifice

.156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Straight

.44-18 x -6 JICw/O-Ring . . . . . . . . . . . . . . . . . . . . . . 61

.44-20 x -6 JICw/O-Ring . . . . . . . . . . . . . . . . . . . . . . 61

.88-14 x -10 JICw/O-Ring . . . . . . . . . . . . . . . . . . . . . . 61

1.88-12 x -24 JICw/O-Ring . . . . . . . . . . . . . . . . . . . . . . 59

WORD INDEX

104

Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.25 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Cover . . . . . . . . . . . . . . . . . . . . . . . . . 15, 29, 35, 47Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Flex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Rear Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 39

Crank Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Cup

Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Ether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

DDamper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . 71Fuel Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 23Drop Leg & Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 13Dual Filter Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

EEjector

Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

451.88-12 x -24 JIC

w/O-Ring . . . . . . . . . . . . . . . . . . . . . . 5990

.125 NPT x -4 JIC . . . . . . . . . . . . . . . 55, 57

.125 NPT x -6 JIC . . . . . . . . . . . . . . . . . . 57

.44-20 x -4 JICw/O-Ring . . . . . . . . . . . . . . . . . . . . . . 59

.56-18 x -6 JIC . . . . . . . . . . . . . . . . . . . . . 61

.56-18 x -8 JIC . . . . . . . . . . . . . . . . . . . . . 55

.75-16 x -10 JIC . . . . . . . . . . . . . . . . . . . . 61w/O-Ring . . . . . . . . . . . . . . . . . . . . . . 61

1.88-12 x -24 JICw/O-Ring . . . . . . . . . . . . . . . . . . . . . . 59

2.00 NPT . . . . . . . . . . . . . . . . . . . . . . . . . 5790 Deg. . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 63Street

901.50 NPT . . . . . . . . . . . . . . . . . . . . . . 59

Street 90.75 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Swivel90

.75-16 x -10 JIC . . . . . . . . . . . . . . . . . 61Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Eng. Lube . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

EnclosureInstument Panel . . . . . . . . . . . . . . . . . . . . . . . 71

EngineM11-335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Equalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Eye

Pintle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Eyebolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 73

FFan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Filter

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Filter Head Assy . . . . . . . . . . . . . . . . . . . . . . . . . . 51Fitting

Lube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 25Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 11Front Axle Assy . . . . . . . . . . . . . . . . . . . . . . 9, 11, 21Fuel Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Fuel Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

GGasket . . . . . . . . . . . . . . . . 15, 31, 33, 35, 37, 47, 61Gauge

Discharge Air Temperature . . . . . . . . . . . . . . . 69Discharge Pressure (HP 915) . . . . . . . . . . . . . 69Discharge pressure (XP 1000) . . . . . . . . . . . . 69Engine Oil Pressure . . . . . . . . . . . . . . . . . . . . 69Engine Water Temperature . . . . . . . . . . . . . . . 69Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Gauge AssyOil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Gear Set - HP-935 . . . . . . . . . . . . . . . . . . . . . . . . . 35Gear Set - XP-1050 . . . . . . . . . . . . . . . . . . . . . . . . 35Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Guard

Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Gutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

HHand Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Hanger

Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

WORD INDEX

105

HarnessPanel (NOT SHOWN) . . . . . . . . . . . . . . . . . . . 69

Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 73, 77Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

-4 JIC x 34.00 Long . . . . . . . . . . . . . . . . . . . . 57-4 JIC x 72.00 Long . . . . . . . . . . . . . . . . . . . . 55-6 JIC x 11.00 Long . . . . . . . . . . . . . . . . . . . . 57-6 JIC x 52.00 Long . . . . . . . . . . . . . . . . . . . . 57-6 x 30.00 Long . . . . . . . . . . . . . . . . . . . . . . . . 57-8 JIC x 50.00 Long . . . . . . . . . . . . . . . . . . . . 57Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Flex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Hose Assy . . . . . . . . . . . . . . . . . . . . . . . . . 53, 59, 61Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Front Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 37Rear Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 39Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Hub Assy (Includes B

Dand E) . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

IInner Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

JJack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9J-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Joint

Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

KKey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 37Kit

Compressor24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Equalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Resistor/Bulb . . . . . . . . . . . . . . . . . . . . . . . . . 69Starting Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Wheel Cylinder . . . . . . . . . . . . . . . . . . . . . . . . 21

Knuckle AssyLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

LLatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73, 77Lenz Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Leveler Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 27Lifting Bail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 11Lock

LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

MManifold

w/O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Module

7-Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Low Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Low Water (NOT SHOWN) . . . . . . . . . . . . . . . 69

Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 31

Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 53

NNipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.00 NPT x 12.00 Long . . . . . . . . . . . . . . . . . . 572.00 NPT x 3.00 Long . . . . . . . . . . . . . . . . . . . 57Close

.25 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 57

.75 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 55Nut . 9, 11, 19, 21, 25, 27, 31, 43, 51, 63, 65, 67, 69, 71, 73

Hex Jam 3/8”-24 . . . . . . . . . . . . . . . . . . . . . . . 27Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 13Swivel

.25 NPT x -6 JIC . . . . . . . . . . . . . . . . . . . . 55Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

OOil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43O-Ring . . . . . . . . . . . . . . . . . . . . . . 35, 39, 47, 49, 61Outer Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

PPan

A/E BellyFront . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Engine BellyFront . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Exhaust Belly . . . . . . . . . . . . . . . . . . . . . . . . . 79RH Belly

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

WORD INDEX

106

PanelBaffle

Inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Door

Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Exhaust BaffleLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

FrontLH . . . . . . . . . . . . . . . . . . . . . . . . . . . 73, 81RH . . . . . . . . . . . . . . . . . . . . . . . . . . . 73, 81

Front EndcapLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Front SideRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Instrument/Control . . . . . . . . . . . . . . . . . . 69, 71Intake

LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Intake BaffleRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

MiddleRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

RearLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73RH . . . . . . . . . . . . . . . . . . . . . . . . . . . 73, 81

Rear Endcap . . . . . . . . . . . . . . . . . . . . . . . . . . 81Rear Side

LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Roof

Front . . . . . . . . . . . . . . . . . . . . . . . . . . 77, 81LH & RH . . . . . . . . . . . . . . . . . . . . . . . . . . 81Middle . . . . . . . . . . . . . . . . . . . . . . . . 77, 81Rear . . . . . . . . . . . . . . . . . . . . . . . . . . 77, 81

Roof Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Side

RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 19

Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Cotter . . . . . . . . . . . . . . . . . . . . . . 19, 21, 23, 25Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23King . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 49Plate

Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Clamping . . . . . . . . . . . . . . . . . . . . . . . . . 35, 39Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Strike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 39, 47.25 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Vent

1.62-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

RRadiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Rail

LongLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

RearRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

TopFront . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Rear Axle Assy . . . . . . . . . . . . . . . . . . . . . . 9, 11, 21Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Relay

24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Ring

Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 71

Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Rotor Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

SScrew 9, 11, 19, 27, 29, 31, 33, 35, 37, 39, 43, 47, 51, 53, 63, 65, 67, 69, 71, 73

HexM16-2.00 x 55LG . . . . . . . . . . . . . . . . . . . 61

Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 33Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SenderFuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

ShaftDrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Shim Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 39Shoe

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

S-Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Snap-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 35, 37

Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Spring . . . . . . . . . .21, 23, 25, 27, 33, 47, 49, 71, 73Spring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

WORD INDEX

107

Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 11Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

StripConnector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 251/4-Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

SupportA/E Air Cleaner . . . . . . . . . . . . . . . . . . . . . 51, 65Engine Air Cleaner . . . . . . . . . . . . . . . . . . . . . 65Exhaust Tube . . . . . . . . . . . . . . . . . . . . . . . . . 29Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

SwitchAccessory (Optional) . . . . . . . . . . . . . . . . . . . 69bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Ether Injection . . . . . . . . . . . . . . . . . . . . . . . . . 69Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Mag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Power

On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Service Air . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69temperature . . . . . . . . . . . . . . . . . . . . . . . . . . 59

SwivelFemale

.38 NPT x -6 JIC . . . . . . . . . . . . . . . . . . . 55

TTank

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Separator (EEC) . . . . . . . . . . . . . . . . . . . . . . . 47Separator (Standard) . . . . . . . . . . . . . . . . . . . 47

Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.125 NPT x -4 JIC . . . . . . . . . . . . . . . . . . . . . . 55.25 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Run

.25 NPT x -6 JIC . . . . . . . . . . . . . . . . . . . 55

.56-18 x -6 JIC . . . . . . . . . . . . . . . . . . . . . 55Swivel Nut

-6 JIC . . . . . . . . . . . . . . . . . . . . . . . . . 55-8 JIC . . . . . . . . . . . . . . . . . . . . . . . . . 55

Street.25 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 57.75 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 551.25 NPT . . . . . . . . . . . . . . . . . . . . . . . . . 59

Swivel.88-14 x -10 JIC . . . . . . . . . . . . . . . . . . . . 61

Through Belly Pan . . . . . . . . . . . . . . . . . . . . . . . . 45Tie Rod Assy (Includes A

BC

A3and A4) . . . . . . . . . . . . . . . . . . . . 23

Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 11Tire & Wheel Assy . . . . . . . . . . . . . . . . . . . . . . 9, 11To Bottom of Engine . . . . . . . . . . . . . . . . . . . . . . . 45

To EngineNear Water Outlet . . . . . . . . . . . . . . . . . . . . . . 45

To Engine Turbo . . . . . . . . . . . . . . . . . . . . . . . 29, 65To LH Side/Front Axle . . . . . . . . . . . . . . . . . . . . . . 17To LH Side/Rear Axle . . . . . . . . . . . . . . . . . . . . . . 17To Low Coolant Level Sensor . . . . . . . . . . . . . . . . 45To RH Side/Front Axle . . . . . . . . . . . . . . . . . . . . . 17To RH Side/Rear Axle . . . . . . . . . . . . . . . . . . . . . . 17To Top of Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 45To Unloader Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 65To Vent Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Tray

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Tube . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 53, 63, 65

Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Flared

-38 JIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-8 JIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Tube Adapter1.50 Pipe x 2.00 Tube . . . . . . . . . . . . . . . . . . . 59

Tube Assy . . . . . . . . . . . . . . . . . . . . . . 17, 41, 59, 61Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

UU-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 25Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.88-12 x -24 JICw/O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . 59

Unloader Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

WORD INDEX

108

VValve

Anti-Rumble . . . . . . . . . . . . . . . . . . . . . . . . . . 33Ball

.75 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 552.00 NPT . . . . . . . . . . . . . . . . . . . . . . . . . 57

Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Check

.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

.25 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 57check

2.00 NPTMinimum Pressure . . . . . . . . . . . . . . . 57

Drainw/O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . 61

Oil Temperature Bypass . . . . . . . . . . . . . . . . . 59Pressure Regulator

100 PSI (XP 1050) . . . . . . . . . . . . . . . . . . 55150 PSI (HP 935) . . . . . . . . . . . . . . . . . . . 55

Relief/Check.040 Orifice . . . . . . . . . . . . . . . . . . . . . . . . 55

Safety200 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Solenoid24V

.38 NPT . . . . . . . . . . . . . . . . . . . . . . . 55Start/Run . . . . . . . . . . . . . . . . . . . . . . . . . 57

Valve and Bracket Assy . . . . . . . . . . . . . . . . . . . . 63Valve Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Valve Stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 11

WWasher 9, 13, 19, 21, 23, 25, 27, 31, 33, 49, 63, 67, 71, 73Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 11

109

WIRING DIAGRAMS

Compressor Wiring Schematic

S

RE

D/Y

EL

YE

L/B

LU

RED/ORN

BA

TT

ER

Y C

AB

LE

- R

ED

RED

POS

NEG

POS

NEG GND

24VDC

12VDC

RED - UNSWITCHED 24VDC POSITIVE

BR

N

ETHERINJECTSOLENOIDL2

BR

N

ETHERINJECTSWITCHS10 N.O.

BATTERYBT2

BATTERYBT1

RE

DR

ED

STARTSWITCHS3 N.O.

RE

D/B

LK

RE

D/W

HT

YE

L/R

ED

CONTROLORIFICEHEATERHR1

RE

D/B

LK

RE

D/W

HT

RE

DR

ED

BAT

HEATERSWITCHS11

STARTPROTECTSWITCHS7 N.C.

RED/ORN

P1-1 P1-10 P1-21

P1-7

P1-2

K3

ENGINEOIL PRESS SWS15 N.O.

D7

DIODED5

UNLOADERVALVESOLL4

START/RUNSOL VALVEL3

YE

L/B

LK

BYPASSSWITCH

S2

P1-31

P1-6

P1-3

PUSH TOLOAD SWS16 N.C.

DK

BLU

/GR

ND

K B

LU

/YE

L

DK

BLU

/OR

N

DK

BL

U

K5

POWERSWITCHS1

K1

BRN

REGULATORHEATERHR2

MAINFUSEF1 15A

85

8687 87A

30 85

8687 87A

30

DIODED2

COMPRESSORTEMP SWITCHS4 N.C.

ENGINETEMP SWITCHS6 N.C.

HOURMETERM5

ALTER-NATORG1

DIAGNOSTICMODULE U1

ENGINE OILPRESS SWITCHS5 N.O.

VIO

PNK/ORN

PNK/GRN

PNK/BLU

LT BLU/ORG

GRY

PNK

LT BLU/RED

LT BLU

BR

N

BR

NBR

N

B

FUELSOLL1

P2-2

P2-4

P2-6

P2-12

P2-13

LT BLU/YEL

BR

N

ORN/BLK

RED/ORN - SWITCHED 24VDC POSITIVE

M

BR

N

P2-1

248F

R

12 PSI

DRY DRY

PNK/BLK

LT BLU/WHT

LT BLU/WHT LT

BLU

/GR

N

BRN - NEGATIVE

LT

BLU

/BLK

E A

F B

C

D

GRY/WHT

FUELLEVELMODULEU2

VIO

RE

D

BR

N/W

HT

BR

N/W

HT

BR

N

PNK

RED/ORN

YE

L/B

LK

GRY

PANELLIGHTSW S12

VIO

RED

RED/ORN

BRN

BRN

VIO/YEL

LT BLU/BRN

THERMALSENSORSEPARATORTS1

UNLOADERCOMPRESSORMOTORB2 (OPTIONAL)

P2-9COMPRESSORTEMP

P2-10ENGINE OILPRESSURE

P2-7ENGINETEMP

COOLANT P2-5

ALT P2-3

AIR FILTER P2-14

P1-20

P1-4

P1-11

P1-12

P1-5

P1-9

P1-8

P1-13

P1-14

P1-15

D3

DIODED1

K2

K4

ENG AIRFILTER

RESTRICTSWITCH S8

COMPR AIRFILTER

RESTRICTSWITCH S9

P2-11P2-8

K6

LOWENGINE

COOLANTMODULE

U3

COOLANTPROBE

PB1

DIODED4

P1-16

E

A

D

C

COOLANTMODULE

FUSEF2 4A

215F

85

8687 87A

30

85

8687 87A

30

85

8687 87A

30

B1STARTER

VIO/WHT

ORN/WHT

BRN

VIO

TO

CONRTOL

PANEL

Control Panel Wiring Schematic

TACHM6

BR

N

BR

N

GAGELIGHTDS2

VIO

/WH

T

VIO

S

COMPRTEMPSENDERRT1

ENGINETEMPSENDERRT2

VOLTMETERM7

G

BR

N

BR

N

BR

N

OR

N/B

LU

OR

N/Y

EL

G

G

COMPRTEMPGAGEM8

ENGINETEMPGAGEM4

FUELLEVELGAGEM3

ENGINE OILPRESSGAGEM2

G

BR

N

ENGINEOIL PRESSSENDERRP1

BR

NV

IO/W

HT

BR

NV

IO/W

HT

BR

NV

IO/W

HT

BR

NV

IO/W

HT

BR

NV

IO/W

HT

OR

N/W

HT

VIO

/BLK

VIO

/BLK

VIO

/BLK

VIO

/BLK

VIO

BR

N

OR

N/R

ED

GAGELIGHTDS3

GAGELIGHTDS4

GAGELIGHTDS5

GAGELIGHTDS6

GAGELIGHTDS7

VIO/WHT

VIO

RESISTOR RESISTOR RESISTOR RESISTOR

P1-17

P1-18 P1-19 P1-22

R1 R2 R3 R4

GORN/BLK

VIO

BRN

ORN/WHT

TO

COMPRESSOR

WIRING

WIRING PARTS LIST

ITEM COMM. NO. DESCRIPTION ITEM COMM. NO. DESCRIPTION ITEM COMM. NO. DESCRIPTION

B1 Cummins Part Starter PB1 35356799 Probe, Low WaterB2 36850691 Motor, Start Compressor R1 ~ Resistor

BT1 36793545 Battery, 12VDC R2 ~ ResistorBT2 36793545 Battery, 12VDC R3 ~ ResistorD1 35376169 Diode R4 ~ ResistorD2 35376169 Diode RP1 36870608 Sender, PressureD3 35376169 Diode RT1 35367218 Sensor, Temperature 0°-300° FD4 35376169 Diode RT2 35604180 Sensor, Temperature 0°-300° FD5 35376169 Diode S1 35337435 Switch, IgnitionD7 35376169 Diode S2 35255561 Switch, Bypass

DS2 36842128 Lamp, Panel S3 35255553 Switch, StartDS3 36842128 Lamp, Panel S4 36865756 Switch, Temperature (Airend)DS4 36842128 Lamp, Panel S5 36878379 Switch, Pressure 12PSIDS5 36842128 Lamp, Panel S6 35371673 Switch, Temperature 215° FDS6 36842128 Lamp, Panel S7 36757573 Switch, Pressure 20PSIDS7 36842128 Lamp, Panel S8 36847838 Switch, VacuumF1 Fuse, 15 A S9 36847838 Switch, VacuumF2 Fuse, 4 A S10 35255553 Switch, EtherG1 Cummins Part Alternator S11 36847838 Switch, Heater

HR1 36841526 Heater, Hex Orifice 24VDC S12 35337435 Switch, PanelHR2 36854677 Heater, Regulator 24VDC S15 36843423 Switch, Pressure 25PSIK1 35577873 Relay, 24V Mag Switch S16 35255561 Switch, Service AirK2 36892362 Relay TS1 36865756 Switch, Temperature 248° FK3 36892362 Relay U1 36771434 Module, DiagnosticK4 36892362 Relay U2 36893949 Sender, Fuel LevelK5 36892362 Relay U3 36892370 Module, Coolant LevelK6 36878361 RelayL1 Cummins Part Valve, Solenoid (Fuel) ~ 36899359 Harness, ChassisL2 35357961 Valve, Solenoid (Ether) ~ 36891455 Harness, Control PanelL3 36840841 Valve, Solenoid (Start/Run)L4 36881944 Valve, Solenoid (Unloader)M2 36870590 Gauge, Pressure (Engine Oil)M3 35604099 Gauge, FuelM4 35604115 Gauge, Temperature 0°-300° F (Engine Coolant)M5 36841245 HourmeterM6 35372416 TachometerM7 36841153 VoltmeterM8 35604115 Gauge, Temperature (Dischg Air)

Revision History

Rev. EC Number Description

A Original Release

B Revised Front Cover

C CN012601 Revised Front and Rear Covers, Revised Exterior Branding

D CN026501 Remove the logos from branded items

E CN034865 Revise Jam Nut on Air Cylinder Guide Rod

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Doosan Infracore Portable Power 1293 Glenway DriveStatesville, N.C. 28625www.doosanportablepower.com

parts...B 35356419 Tube Assy C 35356328 Tee D 36867471 Bracket, Tee E To RH Side/Rear Axle F...

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Transcript of parts...B 35356419 Tube Assy C 35356328 Tee D 36867471 Bracket, Tee E To RH Side/Rear Axle F...